Installing Outside Unit Assembly; Installing Inside Unit Assembly; Installing The Inside Lever - Kaba E-Plex 5x63 Installation Instructions Manual

1 inch mortise lock
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C-3 Drill pilot holes for the strike mounting screws.
Mortise the door frame for the strike dimensions
shown. 3
3
" (L) X 1" (D) X 1" (W)
8
Note: Make certain not to mortise
over screw holes drilled earlier.
C-4 Position the strike against the door frame and align
it with the mounting screw holes. Then mark the
outline of the strike.
C-5 Remove any material from within the strike outline
(a) so that the strike will be flush with the door
frame.
C-6 Install the strike using the screws provided.
D. INSTALLING OUTSIDE
UNIT ASSEMBLY
Note: Ensure that the mounting hole for the red
collars is cleaned out so that the collars are not
crushed upon installation. If necessary, the hole
can be opened up to
".
5
16
D-1 For door thickness of 1
3
", insert the square
8
spindle (G) into the outside housing hub.
D-2 If your lock comes with a thumbturn, insert
the end (with the ring groove) of the thumb-
turn spindle (F) into the small spindle hole
in the outside housing.
D-3 Place the outside housing on the door so that the bottom spindle engages
the hub on the mortise, and the top thumbturn spindle passes through
the mortise top hub. The outside unit assembly (c) will rest flush against
the door. Ensure the red collar is seated into the top left mounting hole.
8
3
3
8
a
F
G
E. INSTALLING INSIDE UNIT ASSEMBLY
E-1 Place inside mounting plate flush against the door
as shown. For a door thicknesses of 1
diagonally (as shown) two 1
1
" Phillips flat head
2
screws (supplied in parts door kit).
Note: The screws must correspond to the two
through holes in the mortise.
E-2 Insert the square spindle (G) into the inside housing
hub.
E-3 Put the thumbturn (T), if applicable in a vertical
position and place the inside trim assembly on
the door so that the upper spindle (F) engages
the thumbturn and mortise hubs, respectively.
Ensure the red collar is seated into its mounting
hole. Carefully push the inside housing flush
against the door.
E-4 Supplied hardware should correspond to the chart below:
Door
LectroBolt
Thickness
Size
1
3
"
2
3
"
8
8
(35 mm)
(60 mm)
E-5 Insert the LectroBolt™ through the red inside
housing hole marked with the lightening bolt
symbol. For now, only partially tighten the
LectroBolt™ to keep the red collars in position.
E-6 Then, insert and tighten the other three mounting
screws. (Refer to the chart for correct screw
lengths.)
E-7 Finish tightening the LectroBolt™ to secure the
lock on the door.
Warning: If using a power drill, please be careful not to
over-tighten as this could cause damage to the mounting
screws and threads.
F. INSTALLING THE INSIDE LEVER
Insert the inside lever (A) onto the inside unit assembly.
Secure the inside lever with the hex screw (B) (supplied)
using the allen wrench (C) (supplied).
C
" insert
3
8
Red
Collar
F
G
Top Mounting
Lower
Screw Size
Mounting Screws
2
1
"
5
"
2
8
(64 mm)
(16 mm)
Lectrobolt
5
(16mm)
a
b
c
T
"
8
9

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This manual is also suitable for:

E-plex 5x64E-plex 5x69E-plex 5x68

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