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G. CHANGING KEY-IN-LEVER CYLINDER
On key-in-lever models of the E-Plex 5000 series, the outside lever comes
preassembled with Kaba's key-in-lever cylinder (Kaba 1599). To use a dif-
ferent key-in-lever cylinder follow remaining steps in this section.
G-1 To remove KIL (key-in-lever) cylinder (a) from the
outside lever (b). Remove the cylinder insert (e)
and the cylinder retainer (c) using a small flat
bladed screwdriver or small needle nose pliers.
G-2 Determine the proper tailpiece (d) from the
chart below for your KIL cylinder.
You must use a Kaba tailpiece. The K 2 tailpiece is preassembled with
the Kaba 1599.
TAILPIECE
Abloy 5277, Abloy 5477, Assa 65691,
Kaba 1539, Kaba Gemini 4730
K1
Assa 65611, Australian: Kaba experT 107K5 &
Boyd KC286, Corbin-Russwin 2000-03, Kaba
1599, Schlage 23-001, Schlage Primus 20-760,
K2
Kaba Peaks 1099
Medeco 20W200H1
K3
Arrow C100, Sargent 10 LINE
K4
Marks
K5
G-3 Assemble the required tailpiece (d) (from above)
with your KIL cylinder. All tailpieces must be
installed vertically (with key removed from
cylinder) for proper installation.
G-4 Insert the KIL cylinder (a) into the outside lever and secure it with the
cylinder retainer (c) and the cylinder insert (e) until the KIL cylinder is
snug and unable to move freely.
10
b
c
d
a
e
f
KIL CYLINDER
b
c
d
a
e
H. INSTALLING / REMOVING OUTSIDE LEVER
(Key-In-Lever models only)
H-1 Make certain the lever catch is up as shown (c).
To successfully install the outside lever, the
lever sleeve (f) tab must be positioned correct-
ly with the respective notch on the lever. The
lock comes shipped with the lever sleeve
already installed in the lock housing. When
installing lever, ensure it is oriented to engage
the lever sleeve to accommodate desired lock
handing as shown.
H-2 Insert one of the supplied keys (a) into the out-
side lever (b) and rotate key counterclockwise
45 degrees.
H-3 Insert the outside lever (b) until it is flush to
the outside unit assembly (g). Secure the out-
side lever by rotating the key (a) clockwise 45
degrees to horizontal position. Remove key.
Note: To remove the outside lever from the
outside unit assembly, follow the step below.
H-4 Insert one of the supplied keys (a) into the outside
lever and rotate it counterclockwise 45 degrees.
Insert release tool (d) into the small hole (e) under
lever as shown. Gently push lever catch up until it
clicks. Remove tool, then remove outside lever (b).
I. INSTALLING / REMOVING OUTSIDE LEVER
(Interchangeable / Removable Core Models)
I-1 Make certain the lever catch is up as shown (c).
To successfully install the outside lever, the lever
sleeve (f) tab must be positioned correctly with
the respective notch on the lever. The lock comes
shipped with the lever sleeve already installed in
the lock housing. When installing lever, ensure it
is oriented to engage the lever sleeve to
accommodate desired lock handing as shown.
Note: For all interchangeable/removable cylinders
except ASSA/Medeco/Yale, proceed to section I-2.
For ASSA/Medeco/Yale cylinders, skip to section I-5.
c
Correct
Incorrect
Position
Position
f
KIL Lever Sleeve
LH
RH
g
b
a
45º
g
a
b
45º
e
d
c
Incorrect
Correct
Position
Position
IC Lever Sleeve
f
LH
RH
11
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