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Table of Contents
- 1 Important Information
- 2 Table of Contents
- 3 Safe Installation Requirements
- 4 Combustion & Ventilation Air
- 5 Concentric Termination
- 6 Gas Supply & Piping
- 7 Electrical Wiring
- 8 Ductwork & Filter
- 9 Checks & Adjustments
- 10 Furnace Maintenance
- 11 Sequence of Operation & Diagnostics
- Download this manual
PG9YAA
Special Venting Requirements for Installations in Canada
Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent
fittings and accessory concentric vent termination kits and
accessory external drain trap have been certified to ULC S636 for
use with those IPEX PVC vent components which have been
certified to this standard. In Canada, the primer and cement must
be of the same manufacturer as the vent system - - IPEX System
636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and
IPEX System 636, PVC Cement for Flue Gas Venting, rated
Class IIA, 65 deg C. must be used with this venting system - - do
not mix primers and cements from one manufacturer with a vent
system from a different manufacturer. Follow the manufacturer's
instructions in the use of primer and cement and never use primer
or cement beyond its expiration date.
The safe operation, as defined by ULC S636, of the vent system
is based on following these installation instructions, the vent
system manufacturer's installation instructions, and proper use of
primer and cement. All fire stop and roof flashing used with this
system must be UL listed material. Acceptability under Canadian
standard CSA B149 is dependent upon full compliance with all
installation instructions. Under this standard, it is recommended
that the vent system be checked once a year by qualified service
personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
Installation Instructions
95% SINGLE STAGE DIRECT OR
NON---DIRECT VENT GAS FURNACE
UPFLOW / HORIZONTAL
Consignes spéciales pour l'installation de ventillation au Canada
L'installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de ventillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation des gaz, ses accessoires, le terminal
concentrique mural ainsi que l'ensemble du drain de condensat
extérieur ont été certifiés ULCS 636 pour l'application des
composantes IPEX PVC qui sont certifiées à ce standard. Au
Canada l'apprêt et le ciment doivent être du même manufacturier
que le systême de ventillation - - IPEX Système 636, Apprêt
PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz
et IPEX Système 636, ciment pour PVC pour conduit en
évacuation des gaz, évalué CLASSE IIA, 65 deg. C. doit ëtre
utilisé avec ce systèeme d'évacuation - - ne pas mélanger l'apprêt
et le ciment d'un manufacturier avec le systême de ventillation
d'un autre manufacturier. Bien suivre les indications du
manufacturier lors de l'utilisation de l'apprêt et du ciment et ne
pas utiliser ceux- -ci si la date d'expiration est atteinte.
L'opération sécuritaire, tel que définit par ULC S636, du système
de ventilation est basé sur les instructions d'installation suivantes,
ainsi que l'usage approprié de l'apprêt et ciment. Tout arrët feu et
solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L'acceptation du standard Canadien CSA B419 est
directement relié à l'installation conforme aux instructions ci- -
haut mentionnées. Le standard Canadien recommande l'
inspection par un personel qualifié et ce, une fois par année.
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs
en bâtiments, département des incendies, etc) devraient être
consultées avant l'installation afin de déterminer si un permis est
requis.
1
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Table of Contents
Related Manuals for Payne PG9YAA036060
Summary of Contents for Payne PG9YAA036060
- Page 1 PG9YAA 95% SINGLE STAGE DIRECT OR NON---DIRECT VENT GAS FURNACE UPFLOW / HORIZONTAL Installation Instructions Special Venting Requirements for Installations in Canada Consignes spéciales pour l’installation de ventillation au Canada L’installation faite au Canada doit se conformer aux exigences du Installation in Canada must conform to the requirements of CSA code CSA B149.
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Page 2: Important Information
Required Notice for Massachusetts Installations IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows: 5.08: Modifications to NFPA- -54, Chapter 10 2) Revise 10.8.3 by adding the following additional requirements: a. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... - Page 3 START- -UP CHECK SHEET For 95% Furnace (This sheet is optional. Keep this page for future reference.) Date of Start--Up: Calculated Firing Rate:(See Checks and Adjustments Section). Dealer Name: Heating Check Address: Measured Line Pressure when Firing Unit: City, State(Province), Zip or Postal Code: Measured Manifold Gas Pressure: Phone: Temperature of Supply Air:...
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Page 4: Table Of Contents
NOTE: Read the entire instruction manual before starting the These instructions cover the minimum requirements and conform to existing national standards and safety codes. In some instances, installation. these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing NOTE: Please retain these instructions with the furnace after residential construction practices. -
Page 5: Safe Installation Requirements
SAFE INSTALLATION the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space REQUIREMENTS containing the furnace. S A gas- -fired furnace for installation in a residential garage must WARNING be installed as specified in “Installation”... - Page 6 Installation Frozen Water Pipe Hazard CAUTION WARNING WATER DAMAGE TO PROPERTY HAZARD CARBON MONOXIDE POISONING HAZARD Failure to follow this caution may result in property damage. Failure to follow this warning could result in personal injury or Do not leave your home unattended for long periods during death.
- Page 7 attach the furnace. These straps should be attached to the WARNING furnace with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists. CARBON MONOXIDE POISONING HAZARD 9.
- Page 8 2 1 / 8 14 3 / 4 4 3 / 8 4 1 / 2 2 1 / 2 9 1 / 2 PG9YAA036060 TRAP (COUNTERFLOW) 22 3 / 4 21 1 / 4 1 15 / 16 18 3 / 4...
- Page 9 ULC- -S636. ULC- -S636 certified plastic vent system material or the components of ULC- -S636 certified vent systems must not be interchanged with other vent systems or unlisted pipe/fittings. Vent components supplied with the furnace and components in factory authorized vent kits may be used with ULC- -S636 certified vent systems.
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Page 10: Combustion & Ventilation Air
This installation NOT approved in Canada Gas Vent Gable Vent Gas Vent Ventilated Attic Top Above Insulation Gable Vent Alternate Inlet Air (1) Gas Vent Outlet Outlet Air (1) Ventilated Attic Air (2) Soffit Vent Outlet Air (1) Top Above Insulation Inlet OutletAir (1) Soffit Vent... - Page 11 2. Fig. 5 illustrates how to provide combustion and ventila- The opening shall commence within 12″ of the top of the tion air when two permanent openings, one inlet and one enclosure. Appliances shall have clearances of at least 1″ from outlet, are used.
- Page 12 Other Than Fan- Assisted Total Fan- assisted Total (1,000’s Btuh) (1,000 Btuh) 0.60 1,050 1,400 1,750 1,250 1,875 2,500 3,125 0.50 1,260 1,680 2,100 1,500 2,250 3,000 3,750 0.40 1,575 2,100 2,625 1,875 2,813 3,750 4,688 0.30 2,100 2,800 3,500 2,500 3,750 5,000...
- Page 13 The following information is supplied to allow the installer to the existing vent and chimney to prevent oversizing problems for make adjustments to the setup of existing appliances, IF the other remaining appliance(s). See “Venting and Combustion REQUIRED, based on good trade practices, local codes, and Air Check”...
- Page 14 11. All vertical pipe runs MUST be supported every six feet Applicable ASTM Standards for Vent Materials where accessible. Cell Materi- Sch. 40 Solvent 12. The minimum pipe run length is 2′ (.6 M). Core Fittings Primer Pipe Pipe Cement Pipe 13.
- Page 15 Vent Termination Clearances PIPE DIAMETER TABLE PG9YAA MODEL WARNING 60,000 BTUH Furnaces 40′ & (5) 90° elbows with 2″ PVC pipe or 70′ & (5) 90° elbows with 3″ PVC pipe CARBON MONOXIDE POISONING HAZARD 80,000 BTUH Furnace Failure to follow this warning could result in personal injury or 40′...
- Page 16 12 inches (30 cm) for applieances >10,000 Btuh(3 kW) and < 100,000 Btuh(30kW), 36 inches (91cm) for appliances > 100,000 Btuh(30kW) A06675 Fig. 7 - - Direct Vent Termination Clearance...
- Page 17 Fig. 8 - - Other than Direct Vent Termination Clearance...
- Page 18 Condensate Drain Trap If possible, DO NOT route the drain line where it may freeze. The drain line must terminate at an inside drain to prevent This furnace removes both sensible and latent heat from the freezing of the condensate and possible property damage. products of combustion.
- Page 19 On Some Models ONLY Plastic Caps (2) Yellow or black Coupling & Clamps (Optional) Vent Drain & Clamps Dual Pressure Switch Detail Drain Tee Relief Tube Black Rubber ″ ID Drain Tube Black Rubber ″ ID & Clamps Single Pressure Drain Tube Switch ″...
- Page 20 Plastic Cap Yellow or black On Some Models ONLY 2″ PVC Coupling Coupling & Clamps (Optional) Either: The PVC Vent Drain Drain Tee or a field & Clamps supplied 2″ PVC Tee Dual Pressure Switch Detail ″ ID Rubber Tube Single Pressure Switch Tee Trap White PVC...
- Page 21 Plastic Cap Yellow or black On Some Models ONLY Relief Tube Either: The PVC Black Rubber Drain Tee or a field ″ ID Vent Drain supplied 2″ PVC Tee & Clamps Single Pressure Switch Detail 2″ PVC Coupling Dual Pressure Switch Drain Tube Corrugated Tee Trap White PVC...
- Page 22 Single Pressure Switch Detail Vent Drain Plastic Caps & Clamps Yellow or black Trap Connection “Clamp ears” Pointed OUT Alternate Orientation Preassemble & insert into furnace Relief Tube Black Rubber ″ ID Dual Pressure Switch Flexible Tubing Connector ″ OD (Loose Parts Bag) Relief Tube Extension ″...
- Page 23 Single Pressure Switch Detail Alternate Orientation Yellow or black Plastic Cap Field Supplied Tee Level or Sloped towards Tee Vent Drain Dual Pressure Switch & Clamps Relief Tube Black Rubber ″ ID Elbow Tube Black Rubber ″ ID & Clamps AIR FLOW (Loose Parts Bag) Barbed Coupling...
- Page 24 Single Pressure Switch Detail Trap Connection “Clamp ears” Alternate Orienta- Pointed OUT tion Plastic Cap AIRFLOW Yellow or black Coupling & Clamps Preassemble & (Optional) insert into furnace Field WARNING Vent Drain Supplied Tee & Clamps Add Cap and Clamp Tee Trap White PVC Relief Tube Rubber Tube...
- Page 25 Plastic Cap Yellow or black AIR FLOW Coupling & Clamps (Optional) Vent Drain Field & Clamps Supplied Tee Single Pressure Switch Detail Level or Sloped towards Tee Tee Trap White PVC (loose parts bag) Relief Tube Black Rubber Elbow Tube ″...
- Page 26 Connecting Vent and Combustion Air Piping before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may WARNING be installed as shown for future servicing of the vent system. CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death.
- Page 27 primer to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement. Vent Pipe Rubber Coupling (Top Panel Exit) 3. Apply a thin coat of cement evenly in the socket. Quickly & Clamps apply a heavy coat of cement to the pipe end and insert NOTE: The 90°...
- Page 28 Vertical Termination 1. Fig. 21 shows the proper installation and clearances for vertical vent termination. The vertical roof termination 8” * *18″ Minimum for cold climates should be sealed with a plumbing roof boot or equivalent MIN. (sustained temperatures 0° F and be- flashing.
- Page 29 18″ Min. for Cold Climates (Sustained temperatures 0° F and below for 24 or 8″ Min. more consecutive hours) Inlet 20′ Max. “A” 8″ Min. Exhaust “A” Inlet 8″ Min. 20′ Max. 12″ ″ Min. Exhaust Grade or Snow 18″ Min. for Level Cold Climates (Sustained temperatures 0°...
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Page 30: Concentric Termination
CONCENTRIC TERMINATION terials, 2) possible damage to the terminal from foreign ob- jects, 3) wind effects that may cause recirculation of flue Vent Termination Clearances products, debris or light snow and 4) visible vent vapor. 3. Cut one 5″ diameter hole through the structure for the WARNING KGAVT0601CVT Kit or one 4″... - Page 31 B PVC Vent/Exhaust Drill clearance hole in rain cap and pilot hole in vent pipe. ″ Stainless steel screw (Field supplied) PVC Intake/Combustion Air A07722 Fig. 31 - - Rain Cap to Vent Pipe Assembly Model KGAVT0601CVT 6. Install the Y concentric fitting and the pipe assembly KGAVT0501CVT through the structure’s hole.
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Page 32: Gas Supply & Piping
10. Operate the furnace through one heat cycle to ensure com- Gas Pressures bustion air and vent pipes are properly connected to the concentric termination connections. Supply Pressure GAS SUPPLY AND PIPING Gas Type Recommended Max. Min. Natural 7″ 14″ 4.5″... - Page 33 Additional Propane Connection Supply Pressure Requirements WARNING 1. Have a licensed Propane gas dealer make all connections at storage tank and check all connections from tank to fur- FIRE HAZARD nace. Failure to follow this warning could result in personal injury or 2.
- Page 34 NATURAL GAS MANIFOLD PRESSURE (in wc) MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING 0 to 2001 to 3001 to 4001 to 5001 to 6001 to 7001 to VALUE 2000 3000 4000 5000 6000 7000 8000 at ALTITUDE Orifice Manifold Orifice Manifold Orifice Manifold...
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Page 35: Electrical Wiring
Changing Orifices for High Altitude sure testing of the gas supply system at test pressure equal to or less than ″ PSI (3.5 kPa). WARNING 4. Apply a commercial soap solution to all joints to test for leaks. Correct any leaks indicated by bubbles. 5. -
Page 36: Ductwork & Filter
Optional Equipment Furnace Control Fuse The 24V circuit contains a 5- -amp, automotive- -type fuse located All wiring from furnace to optional equipment MUST conform to on furnace control. (See Fig. 37) Any electrical shorts of 24V local codes or, in the absence of local codes with the latest edition wiring during installation, service, or maintenance may cause of The National Electric Code, ANSI NFPA 70 and/or The fuse to blow. - Page 37 Sizing WARNING Existing or new ductwork MUST be sized to handle the correct amount of airflow for either heating only or heating and air CARBON MONOXIDE POISONING HAZARD conditioning. Failure to follow this warning could result in personal injury or Insulation death.
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Page 38: Checks & Adjustments
application. The coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated Center Clip dampers are used, they must be equipped with a means to prevent side- - to- - side operation of either unit unless the damper is in full heat or full cool position. - Page 39 4. Turn gas ON and remove adjustment screw cover on gas valve. Turn adjusting screw counterclockwise to decrease Burner Face manifold pressure and clockwise to increase pressure. NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating furnace.
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Page 40: Furnace Maintenance
Separate Speed Selections for Heat, Cool, CAUTION and Continuous Fan REDUCED FURNACE LIFE HAZARD Connect low speed lead from circulating motor to the “Cont.” terminal at the furnace control. The appropriate motor leads Failure to follow this caution may result in reduced furnace should already be connected to the “Heat”... - Page 41 NOTE: If a new Heating request arrives while the control is S Heat motor speed is de- -energized after 5 second delay. waiting in the Heat Fan Off Delay time, the FCB will wait for the NOTE: selected Heat Fan Off Delay then start a new heating cycle as (1.) Furnace de- -energizes the fan during the heat ex- long as the heat call remains.
- Page 42 Control Board Diagnostic Codes = 24VAC or 115VAC is off, fuse is open Heartbeat = Normal operation or no previous Diagnostic Code ON SOLID = Soft Lockout --- Furnace Control Error (1 hr. delay) If code repeats immediately following power reset then replace control 1 Flash = Not used...