Pentair Fleck 2850S Service Manual
  1. Manuals
  2. Brands
  3. Pentair Manuals
  4. Water Filtration Systems
  5. Fleck 2850s
  6. Service manual

Pentair Fleck 2850S Service Manual

Hide thumbs Also See for Fleck 2850S:
Table of Contents

Advertisement

Quick Links

FLECK 2850S
SERVICE MANUAL
waterpurification.pentair.com

Advertisement

Table of Contents
loading

Related Manuals for Pentair Fleck 2850S

Summary of Contents for Pentair Fleck 2850S

  • Page 1 FLECK 2850S SERVICE MANUAL waterpurification.pentair.com...

  • Page 2: Table Of Contents

    JOB SPECIFICATION SHEET TABLE OF CONTENTS JOB SPECIFICATION SHEET ..........2 Job Number: ______________________________________________ INSTALLATION ..............3 Model Number: ____________________________________________ START-UP INSTRUCTIONS ..........3 Water Hardness: __________________________________ ppm or gpg 3200 TIMER SETTING PROCEDURE ........4 Capacity Per Unit: __________________________________________ 3210 TIMER SETTING PROCEDURE ........4 Mineral Tank Size: ___________ Diameter: ________Height: ________ 3200, 3210, 3220, 3230 REGENERATION CYCLE Salt Setting per Regeneration: ________________________________...

  • Page 3: Installation

    INSTALLATION 10. Place approximately 1 inch (25 mm) of water above the grid plate. If a grid is not utilized, fill to the top of the air check (Figure 1) in the salt tank. Do not add salt to the brine tank Water Pressure at this time.

  • Page 4: Start-Up Instructions

    INSTALLATION CONTINUED START-UP INSTRUCTIONS The water softener should be installed with the inlet, outlet, and Meter Dome and Union Orientation drain connections made in accordance with the manufacturer’s Control valves outfitted with an electromechanical timer and recommendations, and to meet applicable plumbing codes. stainless steel water meter include a special male x female 1.

  • Page 5: 3210 Timer Setting Procedure

    STARTUP INSTRUCTIONS CONTINUED 3210 TIMER SETTING PROCEDURE 5. In any event, conditioned water may be drawn after rinse Typical Programming Procedure water stops flowing from the water conditioner drain line. Calculate the gallon capacity of the system, subtract the necessary reserve requirement and set the gallons available How to Adjust Regeneration Time opposite the small white dot on the program wheel 1.

  • Page 6: Setting Procedure

    3200, 3210, 3220, 3230 REGENERATION How To Change The Length Of Brine Tank Refill Time 1. The second group of holes in the program wheel determines CYCLE SETTING PROCEDURE the length of time that your water conditioner will refill the brine tank (2 min.
  • Page 7 [ THIS PAGE LEFT INTENTIONALLY BLANK ] FLECK • 7 2850S Service Manual...

  • Page 8: 3200 Time Clock Timer Assembly

    3200 TIME CLOCK TIMER ASSEMBLY 615023200 Rev A 8 • FLECK 2850S Service Manual...
  • Page 9 3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 1 ....1 ..13870 ....Housing, Timer, 3200 24 ....1 ..13864 ....Ring, Skipper Wheel 2 ....1 ..14265 ....Clip, Sping 25 ....2 ..13311 ....Spring, Detent, Timer 3 ....3 ..

  • Page 10: 3210 Meter Delayed Timer Assembly

    3210 METER DELAYED TIMER ASSEMBLY 61502-3210 Rev A 10 • FLECK 2850S Service Manual...
  • Page 11 3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 33 ....1 ..14045 ....Label, Instruction 1 ....1 ..13870 ....Housing, Timer, 3200 34 ....1 ..13902 ....Harness, 3200 2 ....1 ..13802 ....Gear, Cycle Actuator 35 ....2 ..

  • Page 12: 3220 Meter Immediate Timer Assembly

    3220 METER IMMEDIATE TIMER ASSEMBLY 61502-3220 Rev B 12 • FLECK 2850S Service Manual...
  • Page 13 3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 36 ....1 ..15055 ....Gear, Main Drive 1 ....1 ..13870 ....Housing, Timer 37 ....1 ..* ......Complete 3220 Meter 2 ....1 ..15431 ....Gear, Cycle Actuator, Immediate Timer Assy System #5 38 .....

  • Page 14: 3230 Remote Start Timer Assembly

    3230 REMOTE START TIMER ASSEMBLY 61502-3230R REV A 14 • FLECK 2850S Service Manual...
  • Page 15 3230 REMOTE START TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 22 ....1 ..13011 ....Cycle Actuator Arm 1 ....1 ..13870 ....Housing, Timer 23 ....1 ..13881 ....Bracket, Hinge Timer 2 ....1 ..14265 ....Spring Clip 24 ....3 ..

  • Page 16: Control Valve Assembly

    CONTROL VALVE ASSEMBLY 61500-2850s Rev C Item No. Part No. Description Item No. Part No. Description 15 ....1 ..19608-15 ..Disperser, Commercial, 1-1/2 1 ....1 ..42176-01 ..Valve Body, 2850s, Machd 2850/2900/9500 inch 2 ....1 ..13008 ....Retainer, End Plug Seal 16 ....1 ..
  • Page 17 CONTROL VALVE ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description Water ..61640-75 ..DLFC, Plastic, 75 gpm 26 ..... 61630-00 ..Piston Assy, 2850s, STD, ..40565-11 ..Connector Assy, 1-1/4 inch HWBP BSP, Plastic, DLFC to Valve ..

  • Page 18: Powerhead Assembly

    POWERHEAD ASSEMBLY 61501-2850s Rev E 18 • FLECK 2850S Service Manual...
  • Page 19 POWERHEAD ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 15 ....1 ..16493 ....Plug, Hole, (Heyco) .88 Dia 1 ....1 ..18697-15 ..Back Plate, Hinged 16 ....1 ..17421 ....Plug, 1.20 Hole 2 ....1 ..11839 ....Power Cord, 12-foot US, Flat, 120V 17 ....7 ..

  • Page 20: Manual Drive Assembly

    MANUAL DRIVE ASSEMBLY 60409 Rev G Item No. Part No. Description 1 ....1 ..12593 ....Backplate, Manual 2 ....1 ..42186 ....Bracket, 2850s, manual 3 ....1 ..12596 ....Screw, Spec Mach, 1/4 - 20 x 1/2 4 ....1 ..12707 ....Washer, Spring 6 ....1 ..
  • Page 21 [ THIS PAGE LEFT INTENTIONALLY BLANK ] FLECK • 21 2850S Service Manual...

  • Page 22: 1600 Series Brine System

    1600 SERIES BRINE SYSTEM 60029 Rev C Item No. Part No. Description Item No. Part No. Description 14 ....1 ..11982 ....O-ring, -016 1 ....2 ..10332 ....Fitting, Insert, 3/8 15 ....1 ..60020-25 ..BLFC, .25 GPM, 1600 2 ....1 ..12767 ....Screen, Brine ..
  • Page 23 1600 SERIES BRINE SYSTEM CONTINUED 25 ..... 60480-01 ..Injector Assy, 1600, #1 Plastic ..60480-02 ..Injector Assy, 1600, #2 Plastic Item No. Part No. Description ..60480-03 ..Injector Assy, 1600, #3 Plastic Steel ..60480-04 ..Injector Assy, 1600, #4 Plastic ..

  • Page 24: 1650 Brine System Assembly

    1650 BRINE SYSTEM ASSEMBLY 60011 Rev D Item No. Part No. Description Item No. Part No. Description 1 ..60010-50 ..BLFC, 1650, .50 GPM, Plastic 1 ....1 ..10329 ....Fitting, Tube, 3/8 Nut, Brass 1 ..60010-100 ..BLFC, 1650, 1.0 GPM, Plastic 2 ....1 ..
  • Page 25 1650 BRINE SYSTEM ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 1 ..12094 ....Washer, Flow Control .25 ..12973-4 ..Nozzle, Injector, #4, PVC Grey 1 ..12097 ....Washer, Flow Control 1.0 ..10225-0 ..Nozzle, Injector, #0, Stainless Steel 27 ....1 ..

  • Page 26: 1700 Brine System Assembly

    1700 BRINE SYSTEM ASSEMBLY 60034 Rev D 26 • FLECK 2850S Service Manual...
  • Page 27 1700 BRINE SYSTEM ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 28 ....1 ..60034-00 ..Brine Valve, 1700, Blank rine Valve 1 ....1 ..14792 ....Plug, End, B ..60034-10 ..Brine Valve, 1700, 1.0 gpm 2 ....1 ..

  • Page 28: 1710 Brine System Assembly

    1710 BRINE SYSTEM ASSEMBLY 60604 Rev F Item No. Part No. Description Item No. Part No. Description 3/8NPT 1 ....1 ..41202 ....Brine Valve, 1700, Plastic, 22 ..... 60605-00 ..Brine Valve, 1710, 2750, Blank 2 ....1 ..14785-01 ..Retainer, Flow Control ..

  • Page 29: 1600 Service Valve Operator Assembly (Old Style)

    1600 SERVICE VALVE OPERATOR ASSEMBLY (OLD STYLE) 60150 Rev A Item No. Part No. Description 1 ....1 ..11749 ....Guide, Brine Valve Stem 2 ....1 ..10250 ....Ring, Retaining 3 ....1 ..10249 ....Spring, Brine Valve 4 ....1 ..12550 ....Quad Ring, -009 5 ....1 ..
  • Page 30 1-INCH BRASS METER ASSEMBLY Item No. Part No. Description Item No. Part No. Description 15 ..... 60392 ....Meter Assy, 1-inch Inline, 1 ....4 ..12112 ....Screw, Slotted Hex Head, NPT EXT Range #10 - 24 x .50 ..60392NP ..Meter Assy, 1-inch 2 ....1 ..
  • Page 31 1-1/2 INCH BRASS METER ASSEMBLY Item No. Part No. Description ..60611-23 ..Meter Assy, 1-1/2 Inline, BSP, STD, inch Paddlewheel, Sleeve to 1-inch ..60611-23NP..Meter Assy, 1-1/2 inch Inline, BSP/MET STD, Nickel Plated, Paddlewheel, 1-inch Sleeve 12 ..... 60610-02 ..Meter Assy, 1-1/2 , NPT, inch STD, Brass Paddlewheel...
  • Page 32 1-1/2 INCH STAINLESS STEEL METER ASSEMBLY IMPORTANT: For valves equipped with electromechanical timers and stainless steel meters, refer to the Meter Dome and Union Orientation section. Item No. Part No. Description 1 ....1 ..62049-01 ..Service Kit, 1 inch & 1-1/2 inch Meter, Standard Range 1 ..

  • Page 33: 2300 Safety Brine Valve

    2300 SAFETY BRINE VALVE 60027 Rev D Item No. Part No. Description Item No. Part No. Description 10 ....1 ..10149 ....Rod, Float, 30-inch 1 ....1 ..60027-00 ..Safety Brine Valve, 2300, Less Elbow 11 ....1 ..10700 ....Float Assy, White 2 ....1 ..

  • Page 34: 2310 Safety Brine Valve

    2310 SAFETY BRINE VALVE 34 • FLECK 2850S Service Manual...
  • Page 35 2310 SAFETY BRINE VALVE CONTINUED Item No. Part No. Description Item No. Part No. Description ..60002-11.38 ..Air Check, #500, 11.38 1 ....1 ..19645 ....Body, Safety Brine Valve, inches Long 2310 ..60002-24 ..Air Check, #500, 24 2 ....1 ..19803 ....Safety Brine Valve Assy inches Long 3 ....1 ..

  • Page 36: 2350 Safety Brine Valve

    2350 SAFETY BRINE VALVE Item No. Part No. Description 1 ....1 ..60038 ....Safety Brine Valve, 2350 1A ....1 ..61024 ....Actuator Assy, 2350 Brine 2 ....1 ..60028-30 ..Float Assy, 2350, 30-inch Wht 1 ..60026-30SAN .Float Assy, 2350, 30-inch Hot Water 3 ....1 ..
  • Page 37 [ THIS PAGE LEFT INTENTIONALLY BLANK ] FLECK • 37 2850S Service Manual...

  • Page 38: Seal & Spacer Tools & Replacement

    SEAL & SPACER TOOLS & REPLACEMENT 6. Remove the seal first using the wire hook with the finger loop (see Figure 7). Figure 7 7. The spacer tool (use only for removing the spacers) has three retractable pins, retained by a rubber ring, at one end.

  • Page 39: General Service Hints For Meter Control

    SEAL & SPACER TOOLS & REPLACEMENT CONTINUED body. Figure 9 12. To restuff a valve body, first take the end ring (the plastic or brass ring without holes), then with your thumb press the button on the brass sleeve end. The large dia. inner portion is now exposed (see Figure 8).

  • Page 40: Troubleshooting

    TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service (check fuse, regenerate. interrupted plug, pull chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Hard water. By-pass valve is open.
  • Page 41 [ THIS PAGE LEFT INTENTIONALLY BLANK ] FLECK • 41 2850S Service Manual...

  • Page 42: Water Conditioner Flow Diagrams

    WATER CONDITIONER FLOW DIAGRAMS 1 Service Position 4 Slow Rinse Position Hard water enters unit at valve inlet and flows down through Hard water enters unit at valve inlet, flows up into injector the mineral in the mineral tank. Conditioned water enters housing and down through nozzle and throat, around the center tube through the bottom distributor, then flows up piston, down through mineral, enters center tube through...

  • Page 43: Flow Data & Injector Draw Rates - Downflow

    FLOW DATA & INJECTOR DRAW RATES - DOWNFLOW 1700 Series Injector Slow Rinse Rates 10.5 10.0 Inlet Pressure - psi # 3C # 4C # 5C # 6C 1700 series injectors Slow Rinse - gpm pressure # 3C # 4C # 5C # 6C 0.93...

  • Page 44: Dimensional Drawing

    DIMENSIONAL DRAWING 44 • FLECK 2850S Service Manual...

  • Page 45: System #4

    SYSTEM #4 Typical Single Tank Installation with Optional Meter SYSTEM #5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass FLECK • 45 2850S Service Manual...

  • Page 46: System #6

    SYSTEM #6 Twin Series Regeneration Installation with a Remote Meter SYSTEM #7 Twin Alternator Installation with a Remote Meter 46 • FLECK 2850S Service Manual...

  • Page 47: System #4 Wiring

    SYSTEM #4 WIRING Single Valve Regeneration Immediate and Delayed Valve Wiring FLECK • 47 2850S Service Manual...
  • Page 48 SYSTEM #4 WIRING CONTINUED With Remote Starter Valve Wiring 48 • FLECK 2850S Service Manual...

  • Page 49: System #5 Wiring

    SYSTEM #5 WIRING Interlocked Regeneration Valve Wiring 40502-01 Rev C 40502-02 Rev C FLECK • 49 2850S Service Manual...

  • Page 50: System #6 Wiring

    SYSTEM #6 WIRING Series Regeneration Valve Wiring 13632-01 Rev L 13632-02 Rev L 50 • FLECK 2850S Service Manual...

  • Page 51: System #7 Wiring

    SYSTEM #7 WIRING Alternating Regeneration 230V / 3-Way Solenoid Output Valve Wiring 19138-01 Rev E 19138-02 Rev E FLECK • 51 2850S Service Manual...
  • Page 52 SYSTEM #7 WIRING CONTINUED Alternating Regeneration 24V / 120V / 3-Way Solenoid Output Valve Wiring 17727-01 Rev E 17727-02 Rev E 52 • FLECK 2850S Service Manual...
  • Page 53 SERVICE ASSEMBLIES Cam Assemblies 24 Hour Gear Assemblies 60160-40 ��������������������� Drive Cam Assy, Std, 2850s 19205 ��������������������������� Gear Assy, 24 Hour, Silver, 5600, 12 Covers A�M� 60519-02 ��������������������� Gear Assy, 3200 24 Hour 2 Times/Day, 60219-xx ���������������������� Environmental w/Silver Label 60232-xx ����������������������...
  • Page 54 SERVICE ASSEMBLIES CONTINUED Safety Brine Valves 60014 ��������������������������� Safety Brine Valve Assy, 2310 60038 ��������������������������� Safety Brine Valve, 2350 60027-FFA ������������������� Safety Brine Valve Body, 2300 Fitting Facing Arm 60027-FFS ������������������� Safety Brine Valve Body Fitting Facing Stud 60026-30 ��������������������� Float Assy, 2350, 30-inch Red/Wht 60026-30SAN ��������������...
  • Page 55 FLECK • 55 2850S Service Manual...
  • Page 56 For a detailed list of where Pentair trademarks are registered, please visit waterpurification.pentair.com/brands. § Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners.

Table of Contents