Motorola MC9500-K Installation Manual

Introduction
The MC9500-K contains either a non-WAN
subsystem, an HSPDA WAN subsystem or a CDMA
MC9500-K Subsystem
WAN subsystem. Any of these subsystems can be
removed and replaced with another subsystem.
Installation Guide
This guide describes how to remove the subsystem
from an MC9500-K mobile computer and replace it
with a new subsystem.
Hardware
The kit includes:
• Subsystem
• Two keypad screws
• Four subsystem screws
• Connector removal tool.
Required Equipment
The following equipment is required:
• #0 Phillips screwdriver
Motorola reserves the right to make changes to any product to
improve reliability, function, or design. Motorola does not assume any
ESD and Environment Preparation
product liability arising out of, or in connection with, the application or
use of any product, circuit, or application described herein. No license
Follow proper Electro-Static Discharge (ESD)
is granted, either expressly or by implication, estoppel, or otherwise
precautions to avoid damage to the device. Proper
under any patent right or patent, covering or relating to any
combination, system, apparatus, machine, material, method, or
ESD precautions include, but are not limited to,
process in which Motorola products might be used. An implied license
working on an ESD mat and ensuring that the operator
exists only for equipment, circuits, and subsystems contained in
Motorola products. is properly grounded.
Backing Up Data
Motorola, Inc.
Prior to removing the subsystem, backup all MC9500-
One Motorola Plaza
K data using ActiveSync. Refer to the MC9500-K
Holtsville, New York 11742, USA
1-800-927-9626
Mobile Computer Integrator Guide for more
http://www.motorola.com/enterprisemobility
information.
MOTOROLA and the Stylized M Logo and Symbol and the
Symbol logo are registered in the U.S. Patent and Trademark
Office. All other product or service names are the property of
their respective owners.
© Motorola, Inc. 2009
72-127014-01 Revision A — August 2009
7. Align the tabs of the removal tool with the RF
Remove Existing Subsystem
cable connector.
To remove the existing subsystem:
1. Press the power button to suspend the MC9500-
K. RF Cable Connector
2. Wait for red Decode LED to turn on and then turn
Connector Flange
off.
3. Unhook the handstrap.
Tool Upper Tab
4. Remove the battery.
Tool Lower Tab
5. Remove and discard the two screws securing the
keypad.
8. Slide the tool over the connector so that the two
lower tabs are below the connector flange and the
upper tab is above the flange.
9. Lift the removal tool to disconnect the RF cable
connector from the subsystem.
6. Slide the keypad down toward the bottom of the
MC9500-K and then lift.
Non-WAN Subsystem
Cable Guides
WAN Subsystem
10. On the non-WAN subsystem, carefully remove the
RF cable from the cable channel.
11. On the WAN subsystem, carefully remove the RF
cable from the cable guides.
12. Bend the RF cable away from the subsystem.
13. Remove and discard the four screws securing the
subsystem to the housing.
Cable Channel
14. Carefully lift the subsystem from the housing to
access the power harness. Be careful not to pull
on the RF cable.
15. Disconnect the power harness connector from the
subsystem.
Power Harness
16. Lift the subsystem out of the housing.
17. Place the subsystem on an ESD protected area.
Install New Subsystem
To install the new subsystem:
1. Remove the new subsystem from the ESD
protective bag. Place the old subsystem into this
bag and store for future use.
2. Remove the subsystem label that is taped to the
new subsystem.
New Label
Tape
3. Remove the label backing and place the label in
battery well as shown below.