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Instructions for TPC Power Through Control Console
SPECIFICATIONS
Temperature Controller: Model TEC-9100, 1/16 DIN Dual Display with PID Auto-tuning
Sensor Input: Type "J" or type "K" thermocouple dependent on model ordered
Power Cord/voltage Input: 120VAC or 240VAC (dependent on model ordered)
Heater Output: 8A max for 1-zone consoles
Output Device: Solid State Relay
Main Power Switch: Located on front panel
Fuse Main Power: See replacement parts list (located inside power inlet module)
Fuse Control Power: See replacement parts list (located on back panel)
WARNINGS
1. Air vents located on top and bottom of console must not be blocked! To prevent
an overheating condition the internal components must remain as close to room
temperature (75ºF / 24ºC) as possible.
2. Dangerous voltage capable of causing injury or death is present within this console.
Power to all equipment must be disconnected before installation or beginning any
troubleshooting procedures.
must be made by qualified personnel only.
3. To minimize the possibility of fire or shock, do not expose this console to rain or
excessive moisture.
4. Do not use this console in areas where hazardous conditions exist such as excessive
shock, vibration, dirt, corrosive gases, oil or where explosive gases or vapors are
present.
WIRING
(For safety, disconnect all power sources prior to wiring)
1. Attach the leads from your type thermocouple to the mini-plug provided. Take care
to note the correct polarity. The red lead is (-) negative.
2. The heater output current is sourced directly thru the line cord. The rear console
output receptacle and mating Hubbell plug provides live controlled power for direct
connection to your heater(s). Connect one lead from your heater to one prong of
the Hubbell plug (not ground). Connect the other lead from your heater to the other
prong. Connect heater ground (if applicable) to the ground connection (G) on the plug.
607 N. Central Avenue
Visionary Solutions for Industry
Temperature Controllers & Sensors
(Alternative inputs available for special order)
4A max per zone for 2-zone consoles
2.7A max per zone for 3-zone consoles
2A max per zone for 4-zone consoles
Heater output wiring and component replacement
© 2015 Tempco Electric Heater Corporation
TEMPCO
Wood Dale, IL 60191-1452 USA
E-mail: info@tempco.com
®
Since 1972 —
Heating Elements
(Revision 4/4/2016)
Electric Heater Corporation
630.350.2252
Web: www.tempco.com
ISO 9001 Certified
Process Heating Systems
Fax: 630.350.0232
Page 1 of 12
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Summary of Contents for Tempco TEC-9100
- Page 1 ® Instructions for TPC Power Through Control Console SPECIFICATIONS Temperature Controller: Model TEC-9100, 1/16 DIN Dual Display with PID Auto-tuning Sensor Input: Type “J” or type “K” thermocouple dependent on model ordered (Alternative inputs available for special order) Power Cord/voltage Input: 120VAC or 240VAC (dependent on model ordered)
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Page 2: Operation
2. Set your desired temperature setpoint by using the up and down arrow buttons on the TEC-9100 temperature controller. 3. Refer to the following pages for complete operation and auto-tuning of the TEC-9100 tem- perature controller. SPARE/REPLACEMENT PARTS... -
Page 3: Chapter 1 Overview
By using proprietary Fuzzy modified PID technology, the control loop will minimize overshoot and undershoot in a short time. The TEC-9100 is a 1/16 DIN size panel mount controller. TEC-7100 is a 72×72 DIN size panel mount controller. TEC-8100 is a 1/8 following diagram is a comparison of results with and without Fuzzy technology. -
Page 4: Keypad Operation
The left diagram shows program number 6 Press for 6.2 seconds to select manual control mode. for TEC-9100 with version 12. The program no. for TEC-7100 is 13, for Press for 7.4 seconds to select auto-tuning mode. TEC-8100 is 11 and for TEC-4100 is 12. -
Page 5: Menu Overview
1–5 Menu Overview Page 5 of 12... - Page 6 Parameter Descriptions (TEC-9100 Temperature Controller) NOTE: It is strongly recommended that a process should incorporate a LIMIT CONTROL such as the TEC-910 which will shut down the equipment at a preset process condition in order to preclude possible damage to products or system.
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Page 7: Chapter 3 Programming
Chapter 3 Programming 3–2 Signal Input Press for 5 seconds and release to enter the setup menu. Press INPT: Selects the sensor type or signal type for signal input. to select the desired parameter. The upper display indicates the parameter symbol, and the lower display indicates Range: (thermocouple) J-TC, K-TC, T-TC, E-TC, B-TC, the selected value of the parameter. -
Page 8: Digital Filter
PV Shift In certain applications it is desirable to shift the con- troller display value (PV) from its actual value. This can easily be accomplished by using the PV shift function. The SHIF function will alter PV only. Example: A process is equipped with a heater, a sen- sor, and a subject to be warmed up. -
Page 9: Auto Tuning
Auto-tuning The auto-tuning process is performed near the set point. The process will oscillate around the set point during the tuning process. Set the set point at a lower value if over- shooting beyond the normal process value is likely to cause damage. - Page 10 Table A.1 Error Codes and Corrective Actions Page 10 of 12...
- Page 11 Tempco Electric Heater Corporation is pleased to offer sugges- No product returns can be accepted without a completed Return tions on the use of its products. However, Tempco makes no war- Material Authorization (RMA) form. ranties or representations of any sort regarding the fitness for use, or the application of its products by the Purchaser.
- Page 12 The Electric Heating Element, Temperature Controls and Temperature Sensors Handbook REQUEST YOUR FREE 960 PAGE COPY TODAY! Call (800-323-6859) or E-mail (info@tempco.com) Specify Print Edition, CD-ROM or Both Serving Industry Since 1972 Experience the Advantages of our Diverse and Innovative Products TEMPCO Electric Heater Corporation 607 N.