Rockford Fosgate PUNCH 100ix Installation & Operation Manual

Rockford Fosgate PUNCH 100ix Installation & Operation Manual

2-channel dsm amplifiers
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2-C
HANNEL
P
UNCH
P
UNCH
I
NSTALLATION
DSM A
40ix / P
100ix / P
M
ANUAL
®
MPLIFIERS
UNCH
UNCH
& O
PERATION
60ix
200ix
®

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Summary of Contents for Rockford Fosgate PUNCH 100ix

  • Page 1 HANNEL UNCH 100ix / P UNCH NSTALLATION ® DSM A 40ix / P UNCH UNCH & O ANUAL MPLIFIERS 60ix 200ix PERATION ®...
  • Page 3: Practice Safe Sound

    To add the finishing touch to your new Rockford Fosgate image order your Rockford accessories, which include everything from T-shirts and jackets to hats and sunglasses.
  • Page 4: Table Of Contents

    Basic System Diagrams in the Installation section of this manual. Other information can be located by using the Table of Contents. We, at Rockford Fosgate, have worked very hard to make sure all the information in this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice.
  • Page 5: Introduction

    (1) Female Connector for Remote Turn-On Wire (1) Ring Terminal for Ground Wire (1) Ring Terminal for Battery Post (1) ATC Inline Fuseholder (Punch 40ix, 60ix, 100ix) (1) AGU Inline Fuseholder (Punch 200ix) (6) Hex Head Screws for speaker and power connectors...
  • Page 6: Rockford Fosgate Accessories

    XCard Additional crossover card frequencies are available for special- ized requirements. You can get the following XCards from your Authorized Rockford Fosgate Dealer. XM50 = XM70 = XM100 = 100Hz XM150 = 150Hz...
  • Page 7: Technical Design Features

    The Punch and Power amplifiers use an analog computer process to maximize safe output power under all operating conditions. Rockford Fosgate pioneered and developed RTP (Real Time Protection), a crucial element in the performance edge of our amplifiers. The innovative NOMAD (NOn-Multiply-...
  • Page 8 The DSM (Discrete Surface Mount) manufacturing process com- bines the advantages of both discrete components and integrated circuitry. Rockford Fosgate is the only American amplifier manu- facturer to have invested millions into this process. DSM compo- nents differ from conventional discrete components in three different ways.
  • Page 9 MOSFET Devices Rockford Fosgate is one of the few manufacturers in the sound community to utilize MOSFET devices in both the power supply and the output stages . MOSFET (Metal Oxide Semiconductor Field Effect Transistor) devices offer several important inherent advantages over the 30 year old technology of bi-polar design.
  • Page 10: Design Features

    ESIGN EATURES 1. Cast Aluminum Heatsink – The cast aluminum heatsink of the Punch amplifier dissipates heat generated by the amplifier's circuitry. The inherent advantage of casting provides a 30% improvement of cooling over conventional extrusion heatsink designs. 2. End Caps – Interchangeable end caps conceal the wiring and input cables, giving the amplifier a clean “stealth”...
  • Page 11 RCA Input Jacks – The industry standard RCA jacks provide easy connections for signal level input. They are gold-plated to resist the signal degradation caused by corrosion. Input Sensitivity Controls – The input level controls are preset for 825mV which will match the output of most source units. They can be adjusted to match input levels ranging from 150mV to 3V.
  • Page 12: Installation Considerations

    N S TA L L AT I O N The following is a list of tools you will need for installing the Punch amplifier: Allen wrenches 7/64" & 3/32" (included) Wire strippers Electric hand drill w/assorted bits Wire crimpers This section focuses on some of the vehicle considerations for installing your new Punch amplifier.
  • Page 13: Mounting Location

    Engine Compartment Mounting Rockford Fosgate amplifiers should never be mounted in the engine compartment. Not only will this void your warranty but could create an embarrassing situation caused by the ridicule from your friends.
  • Page 14: Battery And Charging

    Rockford amplifier without problems, although battery and alternator life can be reduced slightly. To maximize the performance of your Rockford Fosgate amplifier, we suggest the use of a heavy duty battery, high output alternator and an energy storage capacitor.
  • Page 15 Punch 40ix, 60ix, 100ix Trim the power cable to within 18" of the battery and install the protective rubber boot, which is packed with the fuseholder, over the end of the wire. Strip 3/8" of insulation from the wire and insert into the end of the fuseholder, then crimp it in place.
  • Page 16 5. Prepare the REM turn-on wire for connection to the amplifier by stripping 5/8" of insulation from the wire end and crimping an insulated spade connector in place. Slide the connector over the REM terminal on the amplifier. Connect the other end of the REM wire to a switched 12 volt positive source.
  • Page 17: Using The Xcard

    S I N G T H E The crossover functions are controlled through the use of an XCard and can be set for high-pass, low-pass or full range operation. Each crossover card has two faces: one face operates Full Range, the other has arrows to indicate the edge for selecting HP (high-pass) or LP (low-pass) operation.
  • Page 18: Basic Connections

    A SIC O N N E C T I O N S Power Connections Connect to remote Connect to chassis turn-on lead of ground of vehicle* source unit. Less than 18" Connect to B+ of battery with appropriate fuse value. *Keep grounds as short as possible.
  • Page 19: Stereo Operation

    Stereo Operation Speaker – Treble • RCA inputs are connected to both left and right channels. • Gain for left and right channels operate independently. • Impedance for each channel should be 2 minimum. • XCard can be set for High-Pass, Low-Pass or Full Range. R C A I n p u t Left Left...
  • Page 20: Mono Operation

    Mono Operation Speaker – Treble • RCA inputs are connected to both left and right channels. • Gain for left and right channels are set equally to balance the subwoofer. • Impedance for mono channel should be 4 minimum. • XCard can be set for High-Pass, Low-Pass or Full Range. R C A I n p u t Left Left...
  • Page 21 Stereo/Mono Operation Speaker – Treble • RCA inputs are connected to both left and right channels. • Gain for left and right channels are set equally to balance the subwoofer. • Impedance for each channel should be 2 minimum. • Impedance for mono channel should be 4 minimum. •...
  • Page 22: System Diagrams

    Y S T E M I A G R A M S 2-Way System 100Hz HP or Full Range ® XCard 100Hz 12dB/octave HP D S M PCH-142X PCH-142X PCH-14X PCH-14X PCH-54 PCH-54 – 18 –...
  • Page 23 3-Way System Rear 100Hz Front 100Hz 12dB/octave HP 12dB/octave LP ® ® 100Hz HP 100Hz LP XCard XCard D S M D S M PCH-142X PCH-142X RFP-812 PCH-14X PCH-14X PCH-54 PCH-54 RFP-812 – 19 –...
  • Page 24 4-Way System 100Hz HP 12dB/octave HP PCH-142X PCH-14X PCH-54 100Hz HP 24dB/octave HP 30Hz 12dB/octave HP Front ® ® P A S S I O N F O R P E R F O R M A N C E ®...
  • Page 25 4-Way System w/Fadable Rear Stage ® P A S S I O N 100Hz HP 12dB/octave HP PCH-142X PCH-14X PCH-54 100Hz HP 24dB/octave HP D S M ® 30Hz 12dB/octave HP ® D S M Front Rear ® F O R P E R F O R M A N C E ®...
  • Page 26: Troubleshooting

    R O U B L E S H O O T I N G Symptom Amplifier does not Voltage applied to the turn on REM terminal of the (Power LED is off) amplifier is not between 10.5 and 15.5 volts or there is no voltage present.
  • Page 27 Symptom Speaker Output Input gain signal for Low or Distorted amplifier is incorrectly set. Source unit output too low or source unit has no output. XCard is missing or not placed properly in cross- over slots. Low battery voltage or large voltage drops to the amplifier under load.
  • Page 28 Symptom Engine Noise • If noise persists, see your Authorized Rockford Fosgate Dealer. Diagnosis Noise is radiating into RCA signal cable. Bad component in the sig- nal chain. Noise is radiating into speaker cables. Multiple grounds in the audio system.
  • Page 29: Dynamic Power Measurements

    Real World operation of an amplifier. Many manufac- turers, including Rockford Fosgate, at times will measure amplifier power into a fixed resistor (4 Ohm, 2 Ohm). While this method is useful in some types of evaluation and testing, it is not representative of an amplifier that is connected to a speaker and playing music.
  • Page 30: Specifications

    Information Cubed The data acquired in the testing procedure is then graphed in the form of a 3-dimensional cube. Hence the name PowerCube. The Phase Angle is expressed on the horizontal axis, the Output Voltage is presented on the vertical axis and the Impedance is displayed on the Z axis.
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  • Page 33: Warranty Information

    Electronics found to be defective during the warranty period will be repaired or replaced at Rockford Fosgate’s discretion. Repaired or replaced electronics will be covered by the balance of the original warranty period only. Rockford Fosgate shall not be responsible for any incidental or consequential damages resulting from a defect in electronics.
  • Page 34 O T E S...
  • Page 35 O T E S...
  • Page 36 3/95 MAN-0915-A Rockford Fosgate Rockford Corporation 546 South Rockford Drive Tempe, Arizona 85281 U.S.A. In U.S.A., (602) 967-3565 In Canada, Fax Korbon (905) 567-1929 In Europe, Fax (49) 4207-801250 In Japan, Fax (81) 559-79-1265...

This manual is also suitable for:

Punch 200ixPunch 40ixPunch 60ix

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