Siemens SIMATIC ET 200pro Original Instructions Manual
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Siemens SIMATIC ET 200pro Original Instructions Manual

Distributed i/o system low voltage converter
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  • Page 3 ___________________ Fundamental safety SIMATIC ET 200pro FC-2 converter instructions ___________________ Introduction ___________________ Description SIMATIC ___________________ Installation SIMATIC ET 200pro FC-2 SIMATIC ET 200pro FC-2 converter ___________________ Configure the hardware ___________________ Commissioning Operating Instructions ___________________ Configure the fieldbus ___________________ Setting functions...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Mounting ET 200pro FC-2 fail-safe devices ................49 4.10.1 Mounting the bus module and the repair switch ..............50 4.10.2 Mounting the module for the F-Swtich ..................50 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 6 Overview ..........................102 8.3.2 Specifying the setpoint via the fieldbus ................103 8.3.3 Motorized potentiometer as setpoint source ................ 103 8.3.4 Fixed speed as setpoint source ................... 105 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 7 8.8.3.6 Setting the forced checking procedure (test stop) ..............160 8.8.3.7 Activate settings ........................161 8.8.3.8 Approval - completing commissioning .................. 162 Switchover between different settings .................. 166 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 8 ET 200pro FC-2 frequency converter in a drive system in accordance with EN 61800-3 ... 226 12.5.4.2 ET 200pro FC-2 frequency converters in general industrial applications ......227 Appendix ............................. 229 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 9 Log of the settings for the basic functions, firmware V4.4 ... V4.7 SP2 ........ 247 Manuals and technical support ..................... 248 A.6.1 Manuals for your inverter ...................... 248 A.6.2 Product Support ........................248 Index..............................251 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 10 Table of contents SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 11: Fundamental Safety Instructions

    • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 12 • Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented. • Ensure that smoke can only escape via controlled and monitored paths. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 13 • Check that the warning labels are complete based on the documentation. • Attach any missing warning labels to the components, in the national language if necessary. • Replace illegible warning labels. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 14 • Protect the parameterization (parameter assignments) against unauthorized access. • Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY STOP or EMERGENCY OFF). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 15: Safety Instructions For Electromagnetic Fields (Emf)

    – Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring • Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 16: Industrial Security

    Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
  • Page 17 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 18 For more information about residual risks of the components in a drive system, see the relevant sections in the technical user documentation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 19: Introduction

    The subsequent text is applicable for an operator panel. The following text applies if you are using a PC with STARTER. Symbol for inverter functions. See also: Overview of the inverter functions (Page 99). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 20: Guide Through This Manual

    Meaning of the LEDs on the front of the inverter. System runtime. Faults and warnings. ⑩ The most important technical data of the inverter. ⑪ Setting up the new inverter functions. Application examples. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 21: Description

    The technical specifications and information about connection conditions are indicated on the rating plate and in the operating instructions. Description The SIMATIC ET 200pro FC-2 is a converter that is completely embedded in the distributed I/O system SIMATIC ET 200pro. Components for assembling a frequency converter...
  • Page 22 ET 200pro modules.The terminating module terminates the ET 200pro.The following interface modules are available for PROFIBUS DP: IM154-1 DP • IM154-2 DP HF • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 23 The follow connection modules are available: Direct connection: • – CM IM DP Direct ECOFAST: • – CM IM DP ECOFAST CU – CM IM DP M12, 7/8" SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 24: Spare Parts And Accessories

    3RK19 22-2BP00 Overview of supplementary products A complete, up-to-date listing of all supplementary products for the ET200pro can be found at the following link: Listing of supplementary products (https://support.industry.siemens.com/cs/gb/en/view/65355810) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 25 Scope of delivery Article number Memory card without firmware 6SL3054-4AG00-2AA0 Memory card with firmware V4.6 6SL3054-7EG00-2BA0 Memory card with firmware V4.7 6SL3054-7EH00-2BA0 Memory card with firmware V4.7 SP3 6SL3054-7TB00-2BA0 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 26: Motor Series That Are Supported

    Standard induction motors 1LG6, 1LA7, 1LA9 and 1LE1 standard induction motors Multi-motor drive is permissible, i.e. multiple mo- tors operated on one inverter. See also: Multi- motor drive (http://support.automation.siemens.com/WW/view/ en/84049346). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 27: Tools To Commission The Inverter

    6SL3255-0AA00-2CA0 via USB interface. (SINAMICS PC- frequency converter connecting set -2) connected with the frequency converter via fieldbus and head module (IM 154-x) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 28 Description 3.4 Tools to commission the inverter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 29: Installation

    Danger to life from spread of fire in the event of contact with hot surfaces The inverter housing can reach an operating temperature that may cause a fire. • Store easily inflammable materials at a sufficient distance from the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 30: Mounting The Racks

    Mounting the racks The frequency converter is mounted on the wide rack. The following versions are possible: ● Rack, wide ● Rack, compact-wide SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 31 Installation 4.2 Mounting the racks Dimensions Figure 4-1 Dimensional drawing of compact-wide rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 32 Installation 4.2 Mounting the racks Figure 4-2 Dimensional drawing of wide module rack SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 33 5. Connect the opposite end of the grounding cable to ground potential. Ensure adequate equipotential bonding. Figure 4-3 Ground the rack You have mounted and grounded the rack. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 34: Mounting The Interface Module

    All recessed head screws on the front: top and bottom, tightening torque 1.5 Nm The PROFIBUS interface module is shown in the following figure. Figure 4-4 Mounting the interface module You have mounted the interface module. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 35: Mounting The Bus Module

    The bus module is fully secured in place when the frequency converter is installed onto the bus module and the fixing screws on the frequency converter housing are fastened into the mounting rail. Figure 4-6 Mounting the bus module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 36: Mounting The Terminating Module

    1.5 Nm) until all the bus modules are mounted and screwed in place. The terminating module is included in the scope of delivery of the interface module. Figure 4-7 Mounting the terminating module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 37: Mounting The Connection Module For Im154

    1. Make the settings depending on the connection module and establish the internal connections The settings and connections of all communication modules are described in the manual "ET 200pro Distributed I/O Devices" 2. Fastening the connection module with 4 screws. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 38 4.6 Mounting the connection module for IM154 Figure 4-8 Installing connection module Connection module Interface module Bus module 155 mm for frequency converters Bus terminating module The connection module has now been installed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 39: Mounting The Converter

    Prerequisites When removing the device from the packaging, be sure not to touch or damage the rear connections. Place the converter on an even surface only. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 40 4.7 Mounting the converter Figure 4-10 Taking the converter out of the packaging Figure 4-11 Placing the converter on an even surface Required tool for mounting: cross-head screwdriver, size 2. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 41 The upper 4 screws simultaneously fasten the bus module. ① Connection module ② Interface module ③ Frequency converter ④ Bus terminating module Figure 4-12 Mounting the frequency converter The converter is mounted. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 42: Interfaces

    The ET 200pro FC-2 has a serial optical communication interface with USS protocol for commissioning using the Intelligent Operator Panel. RS232/optical conversion is performed in the cable between the IOP and the frequency converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 43: Fieldbus Interface (Backplane Bus)

    The memory card reader can read and write to SD cards with a memory capacity up to 2 GB. The card reader cannot read high capacity memory cards (SDHC or SDXC). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 44: Mini Usb Interface

    IP67 rating. Above the mini USB connection there must be a minimum clearance distance of 50 mm. Otherwise the screw plug cannot be removed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 45: Temperature Sensor Interface

    The converter is rated for direct operation on TN and TT line supply systems with a grounded PEN conductor with a rated voltage of 3 AC 400 V. In the case of systems where SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 46 ● X2 motor connector (the cables for both the brake and the temperature sensor are integrated) ● X3 looped-through line supply system Figure 4-14 Wiring the ET 200pro FC-2 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 47 "Electrical Standard for Industrial Machinery" (NFPA79). Due to their design features, it is possible that these devices cannot be installed in accordance with the National Electrical Code (NFPA70). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 48 A metallic connector enclosure must be used for connecting. The shield of the motor cable must be connected to a large area of the motor housing (for EMC reasons). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 49: Mounting Et 200Pro Fc-2 Fail-Safe Devices

    1. Module rack 2. Interface module 3. Bus module for F-RSM or F-Switch 4. Bus module for frequency converters 5. Termination module 6. Connection module for the interface module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 50: Mounting The Bus Module And The Repair Switch

    Mounting the bus module and the repair switch The Safety Local function of the F-RSM, its use, control elements and connections are SIMATIC ET 200pro Motor Starters described in detail in the manual Therefore, only the most important points concerning its use with a frequency converter will be covered here.
  • Page 51 Figure 4-16 Installing the F-Switch module The F-Switch module is now installed. Connection module Interface Module F-Switch Module Bus module 155 mm for frequency converter Bus terminating module SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 52 Installation 4.10 Mounting ET 200pro FC-2 fail-safe devices SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 53: Configure The Hardware

    ● STEP 7 Version 5.3 or higher, Service Pack 2 or higher plus the Hardware Support Package (HSP). HSP is downloaded from HW Config in STEP 7. ● Drive ES block library. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 54: Install Hsp Or Gsd

    ● If you enter the name of the head-end station that you installed in the "Search" field in the hardware catalog, and submit with "Enter", then the corresponding folder opens and lists the components that have been installed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 55: Configure The Hardware In Simatic Manager

    This is done by inserting an IM 154. The PROFIBUS address of the ET 200pro station must also be specified in the IM 154. Insert a master system via the context menu of the CPU DP interface. Figure 5-1 Master system SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 56 Inserting the ET 200pro system into the master system and setting the PROFIBUS address Figure 5-2 Selecting the ET 200pro from the hardware catalog Figure 5-3 Assigning the slave address on PROFIBUS DP The configuration should now appear as follows: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 57 Frequency converter selection Figure 5-6 Frequency converter in slot Note When engineering a failsafe application, you must insert an F-RSM or F switch in front of the frequency converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 58: Configure The Inverter On Profinet In Simatic Manager

    To configure the PROFINET controller, proceed as follows: 1. Open the hardware configuration. 2. Select a SIMATIC CPU with PROFINET interface from the hardware catalog. 3. Add a PROFINET IO system to the CPU. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 59 5.3 Configure the hardware in SIMATIC Manager 4. Select object properties in the context menu. 5. Create a new network on the "General" tab via the "Properties" button. You have configured the PROFINET controller. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 60 You have configured the ET 200pro. Assign device name The IO controller accesses its IO device via the device name. The IP address is assigned permanently to the device name. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 61 ● Your PC/PG is connected to the interface module via an Ethernet connection. ● A micro memory card is inserted in the interface module (this is no longer required depending on the type of interface module). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 62 4. Write the device name in the "Assign device name" field. 5. Assign the name to the ET 200pro. You have saved the device names in the interface module. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 63: Configure The Inverter With Safety Integrated In Simatic Manager

    Configure the inverter with Safety Integrated in SIMATIC Manager To use the integrated drive safety function of the inverter, you must configure an ET 200pro with one of the F-switch or F-RSM modules. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 64 5.3 Configure the hardware in SIMATIC Manager Further information about the F-switch and F-RSM modules is available online: Distributed I/O System ET 200pro, Fail-Safe Modules ● F-switch: Manual SIMATIC ET 200pro Motor Starters ● F-RSM: Manual Configure the fail-safe inverter Requirements ●...
  • Page 65 If you are using an F-switch, you must set up the PROFIsafe address on the module and configure it in STEP 7. Figure 5-7 Setting the PROFIsafe address 1018 by way of example The switch positions 0000000000 and 1111111111 are not allowed! SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 66: Enable The Diagnostic Alarm

    Procedure Proceed as follows to activate the inverter’s diagnostic alarm: 1. Open the inverter properties. 2. Enable the inverter’s diagnostic alarm. You have enabled the inverter’s diagnostic alarm. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 67: Commissioning

    → (Page 74). 4. If necessary, set further functions in the inverter. → (Page 99) . 5. Save your settings. → (Page 169) . You have commissioned the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 68: Preparing For Commissioning

    ● How is the motor connected? Pay attention to the connection of the motor (star connection [Y] or delta connection [Δ]). Note the appropriate motor data for connecting. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 69: Factory Setting Of The Inverter Control

    10 seconds (referred to 1500 rpm). After it has been switched off, the motor also brakes with a ramp-down time of 10 seconds. Figure 6-1 Switching on and switching off the motor and reversing in the factory setting SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 70: Selecting The Control Mode

    Vector control typically achieves a torque accu- • racy of ± 5% for 10% … 100% of the rated speed Max. output 550 Hz 240 Hz frequency SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 71: Defining Additional Requirements For The Application

    Settings that are not changed when restoring the factory setting The communication settings and the settings of the motor standard (IEC/NEMA) are kept when restoring the factory setting. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 72: Resetting The Safety Function Parameters To The Factory Setting

    New password p9763 Password confirmation Confirming the new Safety Integrated password. p0970 Reset drive parameters Starts a safety parameter reset. After the reset, the inverter sets p0970 = 0. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 73 1. Select the "Extras" menu 2. Select the "Parameter settings" menu 3. Select the entry "Restore drive to factory settings" You have reset the inverter to factory settings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 74: Basic Commissioning

    Select the correct Motor Data for your Inverter and at- tached motor. This data is used to calulate the correct speed and dis- played values for the application. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 75 Input the correct Motor Voltage from the motor rating plate. Input the correct Motor Current from the motor rating plate. 10. Input the correct Power Rating from the motor rating plate. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 76 15. Set the Ramp Down time in seconds. This is the time the Inverter/motor system will take from being given the OFF1 command, for the motor to reach a standstill. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 77: Basic Commissioning With Starter

    Basic commissioning with STARTER STARTER and STARTER screen forms STARTER is a PC-based tool to commission Siemens converters. There are two methods of commissioning when using STARTER: ● You connect the computer, on which STARTER is installed, directly to the frequency converter via an appropriate USB cable ●...

  • Page 78: Creating A Project

    PC together for the first time. – Windows 7 installs the driver automatically. – For Windows XP you must acknowledge several system messages. 4. Start the STARTER commissioning software. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 79 1. In this case set the "Access point" to "DEVICE (STARTER, Scout)" and the "PG/PC interface" to "S7USB". 2. Press the "Update" button. You have set the USB interface. STARTER now shows the inverters connected via USB. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 80: Go Online And Start The Configuration Wizards

    You have started to configure the inverter. 6.5.2.4 Carry-out basic commissioning Procedure Proceed as follows to carry out basic commissioning: Select the control mode. See also Section: Selecting the control mode (Page 70) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 81 Exit basic commissioning. You have entered all of the data that is necessary for the basic commissioning of your inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 82: Identify Motor Data

    To initiate motor data identification and optimize the motor control, proceed as follows: 1. Open the control panel. Figure 6-2 Control panel 2. Assume master control for the inverter. 3. Set the "Enable signals" SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 83 If you have selected not only motor data identification but also rotating measurement with self-optimization of the speed control, you must switch on the motor again as described above and wait for the optimization run to finish. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 84 Commissioning 6.5 Basic commissioning SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 85: Configure The Fieldbus

    Telegrams for cyclic communication Table 7- 1 Explanation of the abbreviations Abbreviation Explanation STW1 Control word 1 ZSW1 Status word 1 NSOLL_A Speed setpoint NIST_A Speed actual value SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 86: Control And Status Word 1

    For additional information, please refer to the List Manual in function diagrams 2468 and 2470. 7.1.1.1 Control and status word 1 The control and status words fulfill the specifications of PROFIdrive profile version 4.1 for the "closed-loop speed controlled" mode. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 87 1 = MOP up Increase the setpoint saved in the motorized potentiometer. p1035[0] = r2090.13 1 = MOP down Reduce the setpoint saved in the motorized potentiometer. p1036[0] = r2090.14 Reserved SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 88: Extend Telegram

    With the appropriate converter settings, these interconnections can be changed. Extend telegram The telegram can be extended, by "attaching" additional signals. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 89: Acyclic Communication

    • If you access the frequency converter using STARTER or SCOUT via the interface module, you must switch the higher-level control into the STOP condition, as otherwise, faults can occur when executing the tasks from the control system and from STARTER/SCOUT. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 90 81 hex: Inverter was not able to completely execute the read request. 01 hex (ID of drive objects, at G120 al- Number of parameters (m) ways = 1) (identical to the read request) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 91 0001 hex ... FFFF hex Parameter number 0001 hex ... FFFF hex Number of the 1st Index … … Address, parameter 2 … … … … Address, parameter m … SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 92 Error value 2 is either zero, or it contains the number of the first index where the error oc- curred. Values, parameter 2 … … Values, parameter m SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 93 Change request is not possible for internal reasons (p0010 = 29). 77 hex Change request is not possible during download. 81 hex Change request is not possible during download. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 94: Profienergy Profile For Profinet

    ● The inverter changes into normal operation if the control system goes into the stop condition while the inverter is in the energy-saving mode. PROFIenergy energy-saving mode 2 Parameter r5600 shows the active PROFIenergy energy-saving mode. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 95: Settings And Displays For Profienergy In The Inverter

    Unit Name Domain Class Number Name Active power r0032 Active power smoothed r2004 Power factor r0038 Smoothed power factor 0 … 1 Active energy import r0039[1] Energy accepted SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 96: Control Commands And Status Queries

    This command returns the measured value IDs that can be accessed using the "Get_Measurement_Values" command. ● Get_Measurement_List_with_object_number This command returns the measured value IDs and the associated object number that can be accessed using the "Get_Measurement_Values_with_object_number" command. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 97 Time is not supported 52 hex Impermissible PE_Mode_ID 53 hex No switch to energy saving mode because of state operate 54 hex service or function temporarily not available SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 98 Configure the fieldbus 7.2 PROFIenergy profile for PROFINET SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 99: Setting Functions

    Setting functions Overview of the inverter functions Figure 8-1 Overview of converter functions SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 100 Setpoint calculation (Page 107) The motor closed-loop control ensures that the motor follows the speed setpoint. You can select either vector control or U/f control. Motor control (Page 115) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 101: Inverter Control

    ● Block operation - The inverter switches the motor off. ● Enable operation - The inverter switches the motor on. Figure 8-2 Internal sequence control of the converter when the motor is switched on and off SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 102: Setpoints

    Setpoints 8.3.1 Overview The inverter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. Figure 8-3 Setpoint sources for the inverter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 103: Specifying The Setpoint Via The Fieldbus

    Motorized potentiometer as setpoint source The "Motorized potentiometer" function emulates an electromechanical potentiometer. The output value of the motorized potentiometer can be set with the "higher" and "lower" control signals. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 104 MOP ramp-up time (factory setting: 10 s) p1048 MOP ramp-down time (factory setting: 10 s) r1050 Motorized potentiometer setpoint after the ramp-function generator p1070 = Main setpoint 1050 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 105: Fixed Speed As Setpoint Source

    In many applications after switching on the motor, all that is needed is to run the motor at a constant speed or to switch between different speeds. Example: After it has been switched on, a conveyor belt only runs with two different velocities. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 106 Additional information about direct selection can be found in function diagram 3011 in the List Manual. 2. Binary selection: You set 16 different fixed setpoints. You precisely select one of these 16 fixed setpoints by a combination of four selection bits. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 107: Setpoint Calculation

    ● Limit to a maximum speed to protect the motor and mechanical system. ● Ramp-function generator to accelerate and brake the motor with an optimum torque. Figure 8-9 Setpoint processing in the converter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 108: Invert Setpoint

    Set the corresponding parameter to a value = 1 to permanently block directions of rotation. Table 8- 6 Example of settings to inhibit the direction of rotation Parameter Remark p1110 = 1 Inhibit negative direction Negative direction is permanently inhibited. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 109: Skip Frequency Bands And Minimum Speed

    Setting the minimum speed Parameter Description p1080 Minimum speed (factory setting: 0 rpm) p1106 CI: Minimum speed signal source (factory setting: 0) Dynamic specification of the minimum speed SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 110: Speed Limitation

    The extended ramp-function generator not only limits the acceleration, but by rounding the setpoint, also acceleration changes (jerk). This means that the motor does not suddenly generate a torque. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 111 The ramp-up and ramp-down times of the motor are increased by the rounding times: ● Effective ramp-up time = p1120 + 0.5 × (p1130 + p1131). ● Effective ramp-down time = p1121 + 0.5 × (p1130 + p1131). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 112 Manual. Setting the extended ramp-function generator Procedure Proceed as follows to set the extended ramp-function generator: 1. Enter the highest possible speed setpoint. 2. Switch on the motor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 113 Changing the ramp-up and ramp-down times in operation The ramping up and down time of the ramp-function generator can be changed during operation. The scaling value can come e.g. from the field bus. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 114 The inverter receives the value for scaling the ramp-up and ramp-down times via PZD receive word 3. You will find further information in the Internet at: Manuals and technical support (Page 248). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 115: Motor Control

    For operation of the motor with U/f control, you must set at least the subfunctions shown with a gray background in the figure to adapt them to your application: ● V/f characteristic ● Voltage boost SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 116: Characteristics Of U/F Control

    When the maximum output voltage is reached, the inverter only increases the output frequency. At this point, the motor enters the field weakening range: At constant torque, the slip decreases quadratically as the speed increases. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 117: Selecting The U/F Characteristic

    The interrelationship between the fre- Independent p1300 = 19 with independent quency and voltage is not calculated in voltage setpoint voltage setpoint the inverter, but is specified by the user. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 118: Optimizing Motor Starting

    3. If the motor rotates eccentrically or even stops, increase the voltage boost p1310 until the motor rotates smoothly. 4. Accelerate the motor to the maximum speed with maximum load. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 119 ("break loose torque"). You will find more information on this function in the parameter list and in function diagram 6301 in the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 120: Vector Control

    Also in the motor, the higher output frequency results in a higher slip, which is proportional to the accelerating SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 121: Select Motor Control

    ● The inverter has a preset speed controller with self-optimization (rotating measurement). If you want to continue to optimize this setting, follow the instructions further down in this chapter. Select encoderless vector control Set p1300 = 20. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 122: Optimizing The Speed Controller

    (p1120 and p1121). ● You have prepared the trace function in STARTER or Startdrive to be able to trace the speed setpoint and the speed actual value. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 123 ● Increase the integral time: T ≥ 4 × p1452. ● If the closed-loop speed control no longer has an adequate dynamic performance after these measures, then increase the P gain K step-by-step. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 124: Friction Characteristic

    Requirement The motor is permitted to accelerate up to the rated speed without endangering persons or property. Procedure SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 125 Activate friction characteristic plot (factory setting: 0) 0: Friction characteristic plot deactivated 1: Friction characteristic plot activated, both directions 2: Friction characteristic plot activated, positive direction 3: Friction characteristic plot activated, negative direction SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 126: Moment Of Inertia Estimator

    The more precise the value of the moment of inertia in the inverter, the lower the overshoot after speed changes. Figure 8-17 Influence of the moment of inertia estimator on the speed SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 127 • Speed ≥ p1226 • Acceleration setpoint < 8 1/s (≙ speed change 480 rpm per s) • Acceleration × moment of inertia (r1493) < 0.9 × p1560 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 128 Moment of inertia precontrol is available for situations such as these. The moment of inertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 129 Drives with slip between the motor shaft and load are not permitted, e.g. as a result of loose or worn belts. If the conditions are not met, you must not activate the moment of inertia estimator. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 130 Defines the switchover between open-loop and closed-loop controlled operation of the encoderless vector control. When selecting the closed-loop speed control, the inverter sets p1755 = 13.3 % × rated speed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 131 1 signal: the characteristic in the negative direction of rotation has been calcu- lated and is ready 1 signal: The inverter writes actual results to the parameter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 132: Protection And Monitoring Functions

    (alarm A07805, fault F30005) ● Measuring the chip temperature of the Power Module (alarm A05006, fault F30024) ● Measuring the heat sink temperature of the Power Module (alarm A05000, fault F30004) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 133 The inverter immediately switches off the motor with fault F30024. Overload response for p0290 = 2 We recommend this setting for drives with square-law torque characteristic, e.g. fans. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 134 If it is not possible to temporarily reduce the pulse frequency, or the measure cannot prevent a power unit thermal overload, then the inverter switches off the motor with fault F30024. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 135: Monitor The Motor Temperature Via A Temperature Sensor

    ● KTY 84 sensor Connect the motor's temperature sensor through the motor output cable on the Power Module. Figure 8-20 Connection of the motor's temperature sensor to the converter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 136 If a KTY sensor is connected with incorrect polarity, the motor can become damaged due to overheating, as the converter cannot detect a motor overtemperature condition. • Connect the KTY sensor with the correct polarity. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 137 Motor temperature alarm threshold (factory setting 130° C) p0605 Motor temperature fault threshold (factory setting 145° C) Setting for KTY84 sensor. The parameter has no significance for a PTC sensor. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 138: Protecting The Motor By Calculating The Motor Temperature

    The parameter is only effective for synchronous motors. On selecting a motor from the motor list (p0301), the converter sets up the parameter value automatically. p0612 Mot_temp_mod activation SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 139: Overcurrent Protection

    The I-max controller influences the output frequency and the motor voltage. If the motor current reaches the current limit during acceleration, the I-max controller extends the acceleration operation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 140: Application-Specific Functions

    – Motor holding brake (Page 148) ● Automatic restart Details can be found in the List Manual from parameter p1210, see also: Manuals for your inverter (Page 248). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 141: Unit Changeover

    – If the reference speed is changed to 3000 rpm, then the value of 80% is kept and now means 2400 rpm. See also Switching units with STARTER (Page 143) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 142: Changing Over The Motor Standard

    You change over the unit system using p0505. The following selection options are available: ● p0505 = 1: SI units (factory setting) ● p0505 = 2: SI units or % relative to SI units SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 143: Changing Over Process Variables For The Technology Controller

    9_1. For details, please refer to the section titled "Unit group and unit choice" in the List Manual. 8.7.2.4 Switching units with STARTER Precondition The inverter must be in the offline mode in order to change over the units. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 144 8. Accept these settings in the inverter. You have changed over the units. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 145: Braking The Motor Electrically

    With DC braking, the inverter outputs an internal OFF2 command for the time that it takes to de-energize the motor p0347 - and then impresses the braking current for the duration of the DC braking. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 146 1. The higher-level control issues the command for DC braking, e.g. using DI3: p1230 = 722.3. 2. DC braking starts. If the higher-level control withdraws the command during DC braking, the inverter interrupts DC braking and the motor accelerates to its setpoint. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 147 The inverter's List Manual lists in the "Faults and alarms" list the possible fault responses for every fault. The "DCBRAKE" entry means that it is permissible to set DC braking as response for this par- ticular fault. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 148: Braking With Regenerative Feedback To The Line

    DC link. Touching live components can result in death or severe injury. • Always keep the motor terminal box closed when line voltage is applied to the converter. • Isolate unused cables individually. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 149 The motor comes to a standstill but remains switched on. ● After the brake closing time p1217, the inverter switches off the motor. The motor holding brake must close within this time. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 150 After an OFF2, the inverter issues the signal to immediately close the motor holding brake, independent of the motor speed. Figure 8-22 Controlling the motor holding brake after OFF2 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 151 In this case, increase the opening time p1216. – After opening the brake, if the motor waits too long before it accelerates the motor, then reduce the opening time p1216. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 152 Stationary state detection monitoring time (factory setting 300 s) p1228 Pulse deletion delay time (factory setting 0.01 s) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 153: Safe Torque Off (Sto) Safety Function

    Safety Integrated Function Manual, see Section Manuals for your inverter (Page 248). 8.8.1 Description of functions How does STO function? The converter with active STO prevents machine components from inadvertently starting. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 154 The STO converter function complies with what is defined in the standard. The distinction between Emergency Off and Emergency Stop "Emergency Off" and "Emergency Stop" are commands that minimize different risks in the machine or plant. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 155 It is permissible that you switch of the converter supply voltage as well. However, this measure to reduce risk is not specified. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 156: Prerequisite For Sto Use

    Table 8- 20 STARTER commissioning tool (PC software) Download Order number STARTER 6SL3255-0AA00-2CA0 (http://support.automation.siemens.com/WW/v PC Connection Kit, includes STARTER DVD and iew/en/10804985/130000) USB cable SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 157: Protection Of The Settings From Unauthorized Changes

    Drive commissioning parameter filter Safety Integrated commissioning p9761 Enter a password (factory setting: 0000 hex) Permissible passwords lie in the range 1 … FFFF FFFF. p9762 New password p9763 Confirm password SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 158: Interconnecting The "Sto Active" Signal

    You have interconnected the "STO active" checkback signal. The inverter signals "STO active" to the higher-level control after STO has been selected. Parameter Description r9773.01 1 signal: STO is active in the drive SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 159: Setting The Sto Input Signal

    If the inverter identifies too many signal changes within a certain time, then it responds with a fault. Figure 8-24 Inverter response to the off test of the F0 bus SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 160: Setting The Forced Checking Procedure (Test Stop)

    If you are using the Safe Brake Relay, for a forced checking procedure, the inverter also checks the circuits of this component. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 161: Activate Settings

    5. Switch off the inverter supply voltage. 6. Wait until all LEDs on the inverter go dark (no voltage condition). 7. Switch on the inverter supply voltage again. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 162: Approval - Completing Commissioning

    ● Does the higher-level control respond as expected to the safety-relevant feedback signals of the inverter? ● Do the inverter settings match the configured safety-relevant function in the machine? SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 163 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 164 Countersignature. • Documents for acceptance The STARTER provides you with a number of documents to be regarded as a recommendation for the acceptance tests of the safety functions. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 165 3. You load the created reports for archiving and the machine documentation for further processing: 4. Archive the reports and the machine documentation. You have generated the documents to accept the safety functions. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 166: Switchover Between Different Settings

    The settings in the inverter with the same index are called the drive data set. Figure 8-27 Switching over between different settings using drive data sets (DDS) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 167 Source drive data set p0819[1] Target drive data set p0819[2] = 1 Start copy operation For more information, see the List Manual (the parameter list and function diagram 8565). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 168 Setting functions 8.9 Switchover between different settings SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 169: Backing Up Data And Series Commissioning

    2. Back up the settings of the first converter to an external storage medium. 3. Transfer the settings of the first converter to another converter via the storage medium. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 170: Backing Up And Transferring Settings To A Memory Card

    The inverter always saves its settings in its internal memory as well as to the memory card. Figure 9-1 Memory card location at the rear of the inverter SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 171: Transferring The Settings From The Memory Card

    4. Switch on the 24 V inverter supply voltage. After the power supply has been switched on, the inverter retrieves all of the settings from the memory card. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 172: Saving Settings On A Pc

    3. To save the data in the inverter so that it is not lost when the power fails, select the "Copy RAM to ROM" button: 4. Go offline with STARTER : You have transferred the settings from the PG to the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 173 7. Switch on the inverter power supply again. Your settings only become effective after this power-on reset. You have transferred the settings from the PG to the inverter and have activated the safety functions. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 174: Saving Settings On An Operator Panel

    4. Wait until all LEDs on the inverter go dark. Now switch on the inverter supply voltage again. Your settings only become effective after this power-on reset. You have transferred the settings to the inverter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 175: Other Ways To Back Up Settings

    Write protection is applicable for all user interfaces: ● BOP-2 and IOP operator panels ● STARTER or Startdrive PC tool ● Parameter changes via a fieldbus The write protection is not password-protected. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 176 The individual parameters that are excluded from the write protection, can be found in the List Manual in Chapter "Parameters for write protection and protection of know-how". SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 177: Know-How Protection

    In conjunction with the copy protection, the converter settings can be coupled only to a single, pre-defined hardware. The know-how protection with copy protection is possible only with the recommended Siemens memory card; also see Section: Components for assembling a frequency converter (Page 21) Exception list The active know-how protection permits an exception list for parameters to be defined that the customer may access.

  • Page 178: Settings For Know-How Protection

    If you have created a project offline on your computer, you must download it to the inverter and go online. ● You have inserted the recommended Siemens card. See also Section: Spare parts and accessories (Page 24). SIMATIC ET 200pro FC-2 converter...
  • Page 179 Deactivating know-how protection, deleting a password Preconditions ● You are online with STARTER. ● You have inserted the recommended Siemens card. See also Section: Spare parts and accessories (Page 24). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 180: Creating An Exception List For The Know-How Protection

    4. Go online and load the project into the inverter ( 5. Now make the additional settings in p7764. You have modified the number of parameters for the selection list. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 181 If you remove p7766 from the exception list, you can no longer enter a password and therefore no longer de-activate know-how protection. In this case to access the inverter again, you have to reset the inverter to the factory settings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 182 Backing up data and series commissioning 9.5 Write and know-how protection SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 183: Repair

    This could result in unpredictable behaviour of the replacement converter. • If the firmware version of the replacement converter is different, then you have to recommission the converter from the default factory settings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 184 Ensure that the weight of the converter is supported during this • step so the converter does not fall off the DIN rail when the screws are removed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 185 The weight of the converter must be supported during the • fixing process to ensure that the converter is fitted correctly to the DIN rail. The torque for the fixing screw is: 1.5 Nm • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 186 When recommissioned, if the alarm A01028 is not present after the power-cycle of the converter the new param- • eter settings have been accepted. Perform a reduced acceptance test as described in the following procedure. • You have now replaced the converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 187: Reduced Acceptance Test After A Component Has Been Replaced

    Inverter firmware update. Supplement firmware version • in the inverter data Log the new checksums • Countersignature. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 188: Firmware Upgrade And Downgrade

    Firmware upgrade and downgrade User actions Inverter response Figure 10-1 Overview of the firmware upgrade and firmware downgrade You will find more information in the Internet at: Download (https://support.industry.siemens.com/cs/ww/en/view/67364620) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 189: Upgrading Firmware

    The transfer takes between 5 and 10 minutes. While data is being transferred, the LED RDY on the converter stays red. The SAFE LED flashes with a variable frequency. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 190 • If the settings are not suitable for the converter, remove the memory card. – You remove the memory card. In this case, the converter retains its settings: SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 191 14. Reconnect all connectors. 14. Switch on the 24 V converter supply volt- age. 15. If the firmware upgrade was successful, the converter LED RDY turns green after several seconds. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 192: Firmware Downgrade

    5. Plug the converter into the ET 200pro station and tighten two of the fixing screws so that the converter can no longer unintentionally become detached from the bus module. 6. Switch on the 24 V converter supply voltage. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 193 – You leave the memory card in place: If the memory card already includes a data backup, the inverter imports the settings from the memory card when the power returns. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 194 13. Plug the converter into the ET 200pro station and tighten all fixing screws. 14. Reconnect all connectors. 14. Switch on the 24 V converter supply volt- age. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 195 See also Section: Transferring the set- tings from the memory card (Page 171). You have updated the converter's firmware to an older version and have adopted your saved settings in the converter. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 196: Correcting A Failed Firmware Upgrade Or Downgrade

    – For an upgrade at least V4.7.x. – For a downgrade at least V4.7. ● Have you inserted the card properly? ● Does the card contain the correct firmware? ● Repeat the appropriate procedure. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 197: Alarms, Faults And System Messages

    – Converter-specific data – Plant-specific data 11.1 The converter has a two status LED on the lower edge of the converter casing. Figure 11-1 LED on the converter casing SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 198: Diagnostics Through Fieldbus

    ● r3121[0 … 63]: Components which are involved with the alarm (only for PROFINET) The inverter transfers the messages in the sequence in which they occurred The control generates the time stamp when the messages are received SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 199 Reading out diagnostics data The control requests the diagnostics data from the inverter using "Read data set", e.g. using a read record with index 800C hex. For details, see PROFINET-IO specification. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 200 Manuals for your inverter (Page 248)in the sections Structure of the slave diagnostics ff. See the following tables for channel-related diagnostics and for the diagnostics alarm with DS0 / DS1. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 201 Fault 1 in actuator/sensor 001F Channel temporarily not available When several faults are allocated at one inverter with the same message class, then only one mes- sage is displayed. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 202 0: No fault is active 1: DS1 exists 1: Fault is active Internal fault Type of class module = 0011 (distributed) 0: No fault is active 1: Fault is active SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 203: Diagnostics Through The User Program

    System diagnostics by means of standardized functions Prerequisites 1. When configuring the interface module, the diagnosis must be released. 2. When configuring the converter, the diagnosis must be released. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 204: Identifikation & Maintenance Data (I&M)

    STEP 7, STARTER or TIA-Portal. I&M0 Designation Format Example for the Valid for Valid for content PROFINET PROFIBUS Manufacturer-specific u8[10] 00 … 00 hex ✓ MANUFACTURER_ID 42d hex ✓ ✓ (=Siemens) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 205: Alarms

    The alarm times are displayed in r2145 and r2146 (in complete days) as well as in r2123 and r2125 (in milliseconds referred to the day of the alarm). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 206 - and none of the last eight alarms have been removed - then the next to last alarm is overwritten. Figure 11-4 Complete alarm buffer Emptying the alarm buffer: Alarm history The alarm history traces up to 56 alarms. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 207 Displays the time in milliseconds when the alarm occurred r2124 Alarm value Displays additional information about the alarm r2125 Alarm time removed in milliseconds Displays the time in milliseconds when the alarm was removed SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 208: Faults

    To delete a message, you must resolve the cause of the fault and acknowledge the fault. Every fault has a unique fault code and also a fault value. You need this information to determine the cause of the fault. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 209 The fault buffer can accept up to eight actual faults. The next to last fault is overwritten if an additional fault occurs after the eighth fault. Figure 11-8 Complete fault buffer SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 210 "fault time removed" remains empty. If less than eight faults were shifted or copied into the fault history, the memory locations with the higher indexes remain empty. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 211 Setting, acknowledgment mode Setting the acknowledgment type for the selected fault 1: Can only be acknowledged using POWER ON 2: IMMEDIATE acknowledgment after removing the fault cause SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 212: List Of Alarms And Faults

    Faults, which can only be acknowledged by switching the converter off and on again (power on reset) Number Cause Remedy F01000 Software fault in CU Replace CU. F01001 Floating Point Exception Switch CU off and on again. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 213 (p0304, p0305, p0310, ence value change unsuccessful p0596, p2000, p2001, p2002, p2003, r2004). A01590 Motor maintenance interval lapsed Carry out maintenance and reset the maintenance interval (p0651). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 214 The alarm automatically disappears after one of the following measures: ler active Increase the current limit (p0640). • Reduce the load. • Slow down the up ramp for the setpoint speed. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 215 Check the current limits (p0640, r0067, r0289). If the current limits are too low, the drive cannot be magnetized. Check whether motor cables are disconnected during operation. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 216 • Station name contains invalid characters. • A08800 PROFIenergy energy-saving mode The PROFIenergy energy-saving mode is active. active The alarm automatically disappears when the energy-saving mode is exited. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 217 Time monitoring for DC link pre- Check the supply voltage at the input terminals. charging Check the line voltage setting (p0210). F30035 Overtemperature, intake air Check whether the fan is running. • SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 218 Check the dimensioning of the line reactor. • A30920 Temperature sensor fault Check that the sensor is connected correctly. For further information, please refer to the List Manual. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 219: Technical Data

    Technical data Technical data General technical data and information about the mechanical and climatic environmental condition of the ET 200pro system is provided in the "SIMATIC ET 200pro Distributed I/O System" manual. Note Deviating from this general technical data, for the ET 200pro FC--2 inverter, the following applies: Drop test (in original package) ≤...

  • Page 220: General Ambient Conditions

    A clearance of 35 mm must be kept above and below the components of the frequency converter from other devices or components in order to ensure that convection can take place unhindered. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 221: Current Derating - Depending On The Installation Altitude

    – The phase-to-phase voltage does not have to be reduced. Connected components, e.g. filters or reactors, can restrict the maximum permissible ambient operating temperature of the Power Module. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 222: Pulse Frequency And Current Reduction

    Only standards which have been officially published in the official journal of the European Union are allowed to be cited in the manufacturer's declaration. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 223: Definition Of Emc Environment And Emc Classes

    Example: Developed commercial sites and other sites which are supplied by a transformer provided specially for the purpose. Class C1 Power drive system (PDS) with a rated voltage of less than 1000 V for use in residential buildings. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 224: Overall Behavior As Regards Emc

    Class C3 (commercial). Table 12- 4 EMC immunity EMC impact Standard Step Power crite- rion Electrostatic discharge EN 61000-4-2 4 kV discharge by contact (ESD) 8 kV discharge in air SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 225: Et 200Pro Fc-2 Frequency Converter In The Industrial Environment

    ● The converter must be assembled on a grounded plate with a large surface. ● The module rack is to be grounded. ● The maximum length per frequency converter of the shielded power cable is 15 m. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 226: Et 200Pro Fc-2 Frequency Converter In A Drive System In Accordance With En 61800-3

    EN 61000-4-4 2 kV/5 kHz (electric power cable) Voltage surge EN 61000-4-5 2 kV, phase – ground (electric power cable) 1 kV, phase – phase (electric power cable) SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 227: Et 200Pro Fc-2 Frequency Converters In General Industrial Applications

    Limit values for noise radiation for general industrial application to EN 61000-6-4 EMC phenomena Basic standard for Limit value test procedures Radiated emissions EN 55011 Class A, Group 1 Conducted emissions EN 55011 Class A, Group 1 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 228 The requirements of the generic standards in respect of interference immunity are met. The required values for interference emission are complied with if installation takes place according to EMC installation guidelines. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 229: Appendix

    2. SEMI F47 Specification for semiconductor process equipment voltage sag immunity The SIMATIC ET 200pro FC-2 inverter meets the requirements of the standard SEMI F47- 0706. Download certificates Certificates can be downloaded from the internet under the following link: Certificates (http://support.automation.siemens.com/WW/view/en/22339653/134200)

  • Page 230: Step 7 Program Examples

    Control and status words consist of a high byte and a low byte. A SIMATIC control interprets words differently than the inverter: The higher and lower-order bytes are interchanged when they are transferred. See also the following program example. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 231: Step 7 Program Example For Cyclic Communication

    Bit in Significance Bit in Bit in Bit in Inputs STW1 ON/OFF1 E0.0 OFF2 OFF3 Operation enable Ramp-function generator enable Start ramp-function generator Setpoint enable Acknowledge fault E0.6 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 232 Bit in Significance Bit in Bit in Bit in Inputs STW1 Jog 1 Jog 2 PLC control Setpoint inversion Irrelevant Motorized potentiometer ↑ Motorized potentiometer ↓ Data set changeover SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 233: Step 7 Program Example For Acyclic Communication

    Displays the read process M9.3 Displays the write process The number of simultaneous requests for acyclic communication is limited. More detailed infor- mation can be found under http://support.automation.siemens.com/WW/view /de/15364459 (http://support.automation.siemens.com/WW/vie w/en/15364459). SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 234 With acyclic communication via PROFINET, you must replace the system functions with standard function blocks as follows: • SFC 58 → SFB 53 • SFC 59 → SFB 52 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 235 After the read request and a waiting time of one second, the controller takes the parameter values from the inverter via SFC 59 and saves them in DB 2. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 236 SFC 58 copies the specifications for the parameters to be written from DB 3 and sends them to the inverter. The inverter blocks other write jobs while this write job is running. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 237: Handling Starter

    1. Mark the appropriate drive in the project navigator. 2. Click the Save (RAM to ROM) button. You have saved your settings securely in the inverter in case of a power failure. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 238: Optimize The Drive Using The Trace Function

    Note If you use the "record individual bits" or "mathematical functions" option, then this is displayed under signal No. 9. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 239 In the example, the trace starts if DI0 and DI3 are high and DI2 is low. The state of the other digital inputs is not relevant for the start of the trace. Further, you can either set an alarm or fault as start condition. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 240: Interconnecting Signals In The Inverter

    Trace dialog box Interconnecting signals in the inverter The following functions are implemented in the converter: ● Open-loop and closed-loop control functions ● Communication functions ● Diagnosis and operating functions SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 241 Binector/connector outputs (CO/BO) are parameters that combine more than one binector output in a single word (e.g. r0052 CO/BO: status word 1). Each bit in the word represents a SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 242 ● The parameter list in the List Manual is sufficient for more complex signal interconnections. ● You can also refer to the function diagrams in the List Manual for complex signal interconnections. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 243: Acceptance Tests For The Safety Functions

    Note Non-critical alarms The following alarms are issued following each system ramp-up and are not critical for acceptance: • A01697 • A01796 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 244 If a mechanical brake is not available, the motor coasts • down. A mechanical brake brakes the motor and holds it to en- sure that it remains at a standstill. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 245: Machine Documentation

    … … Inverter data Table A- 5 Hardware version of the safety-related inverter Labeling the drive Article number and hardware version of the inverter … … … … SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 246 This confirms that the tests and checks have been carried out properly. Date Name Company/dept. Signature … … … … Machine manufacturer This confirms that the settings recorded above are correct. Date Name Company/dept. Signature … … … … SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 247: Log Of The Settings For The Basic Functions, Firmware V4.4

    SI forced checking procedure STO via PM terminals time p9661 <p9661_v> Table A- 11 Safety logbook Name Number Value SI checksum to check changes r9781[0] <r9781[0]_v> SI checksum to check changes r9781[1] <r9781[1]_v> SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 248: Manuals And Technical Support

    ● The Knowledge Manager (Intelligent Search) helps you find the documents you need. ● Users and specialists from around the world share their experience and knowledge in the Forum. SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 249 ● You can find your local representative for Automation & Drives via our contact database under "Contact & Partner". ● Information about local service, repair, spare parts and much more can be found under "Services". SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 250 Appendix A.6 Manuals and technical support SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

  • Page 251: Index

    Installation altitude, 221 Characteristic Pulse frequency, 222 Additional, 117 Description of technical design, 223 Linear, 117 Dimensional drawing of wide module rack, 31 Direction of rotation, 107, 107 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 252 Fieldbus interface, 43 Interfaces Filter Fieldbus interface, 43 Contact bounce, 159 Interfaces RS232 interface, 42 On/off test, 159 Inverter Firmware Update, 164, 187 Update, 164, 187 Inverter accessories, 248 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 253 Pulse enable, 87 Interface, 45 Pulse frequency, 134, 135, 222 Motor standard, 142 Pulse frequency derating, 222 Motor temperature, 139 Pump, 70, 81 Motor temperature sensor, 137 Motorized potentiometer, 103 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 254 Self-certification, 222 Self-test, 160 Technology controller, 143 Sequence control, 101 Telegram Serial number, 245 Extending, 88 Series commissioning, 169 Temperature Setpoint processing, 100, 107 Dangerous voltages, 45 KTY84, 45 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...
  • Page 255 Safety function, 245 Voltage boost, 115, 118 Winders, 148 Wire-break monitoring, 137 Wiring Motor cable, 48 Power transmission, 49 Requirements, 47 Write protection, 175, 176 ZSW1 (status word 1), 88 SIMATIC ET 200pro FC-2 converter Operating Instructions, 04/2015, FW V4.7.3, A5E34257324B AB...

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