Raypak 1001 Operating And Installation Manual page 52

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Freeze Protection Feature
The CPW board is programmed to turn-off the blower in case there is a lock-out condition. If there is a call for heat
signal, and the pilot valve signal is removed and not reactivated within a pre-set time for any reason, the CPW board
will turn off the blower to prevent blowing cold air continuously and freezing the heat exchanger. The blower drives
will open and the system will lock in the off state. To restart the system, primary power or the thermostat signal must be
turned off and back on. The pre-set freeze protection feature time is approximately 5 minutes.
U-2 Diagnostics Board
The U-2 Diagnostics board is a solid-state electronic fault indicator that has been engineered to enhance safety, simplify
troubleshooting and minimize equipment down time. The U-2 safety board is the central point for wiring, operations
monitoring, and fault indication for the boiler safeties. By having each safety report directly to the U-2 board, each
safety function can be individually monitored. The U-2 adds complete diagnostics features that aid in the rapid diagno-
sis of irregularities in boiler operation.
A single U-2 Diagnostics Board can monitor a maximum of eight safeties at one time. If, due to code requirements,
more than eight safety devices must be monitored, two or more boards will be used to provided extended diagnostics
capabilities. Advanced Design Boilers equipped with the standard safety suite will utilize the configuration shown in
Table L-2.
Table L-2. U-2 Diagnostic Board LEDs
Light
System Enabled
Manual High Limit
Auto High Limit
Flow Switch
Low Water Cut-off (option)
High/Low Gas Pressure
Burner High Limit
Blower/Ignition Lockout
Blocked Vent
The U-2 safety board has a series of red LED lights to indicate a fault occurring at a monitored safety. An additional
light indicates that the diagnostics board is energized and is currently monitoring for safety faults. (In order to prevent
spurious alarm conditions, the U-2 board monitors safeties only during the actual firing cycle.) Once a fault has been
detected, the U-2 board will illuminate the corresponding LED lamp, will shut-down the boiler, and will light the
flashing red LED "Service" lamp on the CPW board. If more than one fault is detected, the U-2 board will display the
priority fault based on the safety hierarchy as labeled on the U-2 board. Once the first fault is cleared, the second fault
lamp will illuminate until cleared.
WARNING Only qualified persons shall attempt to repair the boiler. Improper adjustment, service or mainte-
nance may damage the equipment, create a hazard resulting in asphyxiation, explosion, fire, electric shock, personal
injury or property damage, and will void the warranty.
Color
Yellow
Red Water temperature is over the manual high limit setting.
Red Water temperature is over the auto high limit setting.
Red
Red
Red Gas supply pressure is below or above the allowed minimum gas supply
pressure to ensure safe operation.
Red Mixer or PVC vent pipe, if installed, is over heated.
Red Blower failure, not enough combustion air or the equipment has an ignition
lock-out condition.
Red The vent pressure switch has detected a blocked vent.
Indication
U-2 Diagnostics safety board is functional.
Water flow rate is too low.
Insufficient water volume for boiler operation.
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