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Barker PTD-RGC Installation & Operation Manual

Multi-deck merchandiser deli/meat/seafood
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MULTI-DECK MERCHANDISER
INSTALLATION & OPERATIONS MANUAL
DELI/MEAT/SEAFOOD
Energy Data & Case Dimensions ......................2-4
General Information ............................................... 5
Installation ..........................................................6-8
Case Connections ............................................ 9-12
Lighting and Power Supplies ......................... 13-14
To ensure proper functionality and optimum performance, it is STRONGLY recommended that Hillphoenix specialty cases be installed/serviced by qualifi ed
technicians who have experience working with commercial refrigerated display merchandisers and storage cabinets. For a list of Hillphoenix-authorized
installation/service contractors, please visit our Web site at www.hillphoenix.com.

Table of Contents

Pre-Power Checklist ............................................15
Airfl ow & Defrost ..................................................16
Case Cleaning ................................................ 17-24
Parts Ordering ......................................................25
Appendices
PTD-RGC
09/16

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  • Page 1: Table Of Contents

    MULTI-DECK MERCHANDISER INSTALLATION & OPERATIONS MANUAL PTD-RGC DELI/MEAT/SEAFOOD Table of Contents Pre-Power Checklist ..........15 Energy Data & Case Dimensions ......2-4 Airfl ow & Defrost ..........16 General Information ..........5 Case Cleaning ..........17-24 Installation ............6-8 Parts Ordering ............25 Case Connections ..........9-12 Lighting and Power Supplies ......
  • Page 3 LIABILITY NOTICE For Cases with Shelf Lighting Systems Hillphoenix does NOT design any of its shelf lighting systems or any of its display cases with shelf lighting systems for direct or indirect exposure to water or other liquids. The use of a misting system or water hose on a display case with a shelf lighting system, resulting in the direct or indirect exposure of the lighting system to water, can lead to a number of serious issues (including, without limitation, electrical failures, fi...
  • Page 4 Important ® t Hillphoenix , the safety of our customers and employees, as well as the ongo- ing performance of our products, are top priorities. To that end, we include impor- tant warning messages in all Hillphoenix installation and operations handbooks, accompanied by an alert symbol paired with the word "DANGER", "WARNING", or "CAUTION".
  • Page 5 Revision History • new manual format_12/13 • energy data_01/14 • energy data_03/14 • endviews_09/14 • support diagram and parts page_02/15 • warranty_04/16 • energy data_09/16...

  • Page 6: Electrical Data

    ENERGY DATA PTD-RGC COOLGENIX Electrical Data High Effi ciency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Unit Cooler Fans Fans Fans 120 Volts 120 Volts 120 Volts 208 Volts 120 Volts Model Case Amps Watts Amps Watts Amps Watts...
  • Page 7 ENERGY DATA PTD-RGC COOLGENIX Electrical Data High Effi ciency Anti-Condensate Drain Optional Defrost Fans Fans Heaters Heaters Fans 120 Volts 120 Volts 120 Volts 208 Volts Model Case Amps Watts Amps Watts Amps Watts Amps Watts PTD-RGC (DOME) 4’ - - -...
  • Page 8 CASE DIMENSIONS PTD-RGC COOLGENIX 13 7/8 in REFLECTIVE [35.2 cm] REAR LOAD DOORS 20 3/8 in 16 13/16 in [51.7 cm] 9 1/4 in 26 in [42.7 cm] [23.5 cm] [66.0 cm] LOAD LIMIT LINE 14 in [35.6 cm] 14 5/8 in...

  • Page 9: General Information

    CASE DESCRIPTION LOST/MISSING ITEMS This manual specifically covers the PTD-RGC beverage, deli, Equipment has been carefully inspected to insure the highest meat and seafood application, self-service open multi-deck level of quality. Any claim for lost/missing items must be made to Hillphoenix within 48 hours of receipt of the equip- merchandiser with service dome.

  • Page 10: Installation

    CASE INSTALLATION LOCATION SUPPORTS This refrigerated display case has been designed for displaying and storing perishable food product. It is engineered for air- conditioned stores with a maximum ambient of 75°F and 55% relative humidity. When selecting the location for placement of this case, avoid the following conditions: Excessive Air Movement Fig.
  • Page 11 CASE INSTALLATION differing shelf confi gurations will affect energy consump- tion and case performance. WATERSHED 6. Install toekick back onto the base of case. Multi-Case 1. Remove any shelves (discard the shelf clips) and/or loose items from the cases that may interfere with case joining. Keep all loose items as they will be used later in the instal- lation process.
  • Page 12 CASE INSTALLATION Loading 1. When loading a case the product should be loaded through the rear load door opening. 2. The rear doors should never be removed while merchan- SPANNER BAR dising. This is recommended to ensure optimum case operation and to prevent contamination of rear door surfaces.

  • Page 13: Case Connections

    CASE CONNECTIONS SEMI-SELF-CONTAINED and air purging should be performed with the hand-valve on the DX-side of the chiller closed. Hillphoenix SSC (Semi-Self-Contained) cases utilize an open- loop secondary system, supplying independent circuits to the Field charging the chiller system requires "bumping the pump". Coolgenix pans, shelves and the gravity top coils.
  • Page 14 CASE CONNECTIONS correctly sized. See diagram on page 12 for access locations. If it becomes necessary to penetrate the case bottom for any reason, make certain it is sealed afterward with canned-foam sealant and white RTV. ▲ C A U T I O N Be certain that all piping connections are com- pliant with local codes.
  • Page 15 CASE CONNECTIONS Coil Return Header Schrader Valve Refer to On Each Coil Return the table Top Coils for the correct number of coils Supply Header Refer to the table for the correct number of pans Pan Return Header Coolgenix Coolgenix Top Coil Shelves Shelves...
  • Page 16 CASE CONNECTIONS MECHANICAL ACCESS LOCATIONS 12 in [30.5 cm] 15" x 11" MECHANICAL ACCESS POWER SUPPLY 6 in TOEKICK FOR ELECT. ,REFRIG. ,AND DRAIN CONNECTIONS [15.2 cm] 2 1/16 in [5.2 cm] 18 in [45.7 cm] 42 in [106.7 cm] 51 in [129.6 cm] 1 in...

  • Page 17: Lighting And Power Supplies

    LIGHTING & POWER SUPPLIES GENERAL LIGHTING INFORMATION Hillphoenix cases are equipped with either T-8 lights or LED luminaires and feature specially designed light reflectors in the cornice to improve the illumination of products. Depending on case configuration, T-8 electronic ballasts or LED power sup- plies operate both the cornice and shelf lights and are located above the cornice reflectors.
  • Page 18 LIGHTING & POWER SUPPLIES 2. When the hooks are disengaged, pull the luminaire free. Re-installing non-shelf luminaires: 1. Align the 4-pole jack with the 4-pole connector on the clip- BALLAST in luminaire. 2. Push into place - side clips will engage on the sheet metal of the case.

  • Page 19: Pre-Power Checklist

    PRE-POWER CHECKLIST Before powering-up the case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms. Have you thoroughly examined the case for shipping damage? (see pg. 5) Have you checked the vertical plumb of the case? The horizontal level? (see pg.

  • Page 20: Airfl Ow & Defrost

    Failure to do so could result in early pump failure. PTD-RGC cases are available with the defrost and temperature Cut-In/Cut-Out controls mounted at the case or initiated by the rack controller.
  • Page 21 AIRFLOW & DEFROST Defrost & Temperature Control Thermostat The defrost termination control thermostat and the temperature control thermostat are located in one of two places depending on the rear sill. For cases with a standard fl at rear sill the thermostat is located in the sliding ballast tray on the bottom.

  • Page 22: Case Cleaning

    CASE CLEANING CASE CLEANING Rear Load Doors 1. Remove the rear sliding doors on the back of the case and A periodic cleaning schedule should be established to maintain clean. To remove: push up and pull out (Fig. 12). proper sanitation, insure maximum operating efficiency, and avoid the corrosive action of food fluids on metal parts that are left on for long periods of time.
  • Page 23 CASE CLEANING 3. By turning off the chiller rack supply to the system in the the coolant lines under each pan. machine room. 4. To disconnect the pans from the case, push the button 4. By opening up the rear lower panel and turning off the located on the quick connects to release (Fig.
  • Page 24 CASE CLEANING 3. Carefully, without bending the sheet metal cover, lift from the back end of panel, and rest the topside of coil cover COIL COVER on pressure plate handles (Fig. 19 & 20). 4. Clean as necessary. Use a spray bottle fi lled with an approved mild detergent and warm water.
  • Page 25 CASE CLEANING Rear Load Doors 1. Remove the rear sliding doors on the back of the case and clean. To remove: push up and pull out (Fig. 21). Fig. 21 Rear load door removal 2. Use a spray bottle fi lled with an approved mild detergent and warm water.
  • Page 26 CASE CLEANING Before cleaning a Coolgenix case, be certain that all of the steps listed below have been completed to ensure proper case functionality, safety and compliance with warranty terms. PRE-CLEANING CHECKLIST • Identify the cases that need to be cleaned (Note: Multiple cases usually run on the same refrig eration circuit, so plan on cleaning all cases on that circuit at one time) •...
  • Page 27 CASE CLEANING • Gather all necessary cleaning materials Mild cleaning solution Sanitizer Clean towels or paper towels Soap and hot water (Cleaning tank only) Non-abrasive cleaning pads Glass cleaner CASE CLEANING CHECKLIST Clean the top sill • Spray the top sill with a mild cleaning solution and wipe it down with a clean cloth or paper towel •...
  • Page 28 CASE CLEANING Clean the Coolgenix display pans and interior components • Depending on the case design, the front glass will lift or swingout to access the Coolgenix pans • Make sure the surface of the pan is room temperature before cleaning •...
  • Page 29 CASE CLEANING • Apply sanitizer solution to the tank • Dry interior glass with clean, dry paper towels or cloth • Allow the remainder of the case to air dry Clean the front glass • For standard glass, use a mild glass cleaner and a clean paper towel or cloth to wipe the glass •...
  • Page 30 CASE CLEANING • Clean up any spills on the fl oor • Make sure that all components have completely air dried • Turn on the electrical circuit and verify operation of electrical components • Turn on the refrigeration to the cases either at the power supply, through the controller or it will automatically turn back on after 90 minutes if the push button cleaning switch is installed on the display case •...
  • Page 31 CASE CLEANING THIS DOCUMENT CONTAINS IMPORTANT INFORMATION ABOUT ® CLEANING YOUR ULTRAVISION ANTI-REFLECTIVE GLASS! PLEASE READ AND FOLLOW THESE INSTRUCTIONS TO PREVENT DAMAGE TO THE ANTI-REFLECTIVE COATINGS. ® SOVIS ULTRAVISION tempered glass specialized Anti-Reflective coatings on each surface of the glass. These coatings reduce the glare from lighting so that the products on display are more visible to your customers.

  • Page 32: Parts Ordering

    PARTS ORDERING Contact the Service Parts Department at: 319-293-3777 Provide the following information about the part you are ordering: • Model number and serial number* of the case for which the part is intended. • Length of the part (if applicable). •...
  • Page 33 APPENDIX A1-A4 ....................Wiring Information B1-B4 ................Dixell Operating Instructions C1 ..............Sporlan Pressure-Temperature Chart D1 ........................Parts List...
  • Page 34 WIRE INFORMATION WIRE INFORMATION RED TOP LIGHT RED DRIVER RED RIGHT LIGHT BLACK LIGHT BLUE DRIVER BLACK TOP LIGHT GRAY TO 2 - H BLACK DRIVER WHITE TO 2 - J WHITE DRIVER WIRE INFORMATION WIRE INFORMATION RED CENTER LIGHT RED DRIVER RED LEFT LIGHT RED TOP LIGHT...
  • Page 35 WIRE INFORMATION WIRE INFORMATION RED CENTER LIGHT RED DRIVER RED LEFT LIGHT RED TOP LIGHT RED TOP LIGHT BLACK CENTER LIGHT BLUE DRIVER BLACK LEFT LIGHT BLACK TOP LIGHT BLACK TOP LIGHT GRAY TO SWITCH BLACK TO SWITCH BLACK DRIVER WHITE TO 1 - F WHITE DRIVER WIRE INFORMATION...
  • Page 36 WIRE INFORMATION WIRE INFORMATION WIRE INFORMATION WIRE INFORMATION RED TOP LIGHT RED DRIVER BLACK ISO POWER BLACK TO ISO RED SHELF LIGHT WHITE ISO POWER WHITE TO ISO BLACK TOP LIGHT BLUE DRIVER BLACK SHELF LIGHT GREEN ISO GROUND GREEN TO ISO GRAY TO 2 - F BLACK DRIVER WHITE TO 2 - G...
  • Page 37 WIRE INFORMATION WIRE INFORMATION RED TOP LIGHT RED DRIVER RED SHELF LIGHT BLACK TOP LIGHT BLUE DRIVER X I T A N I U M P H I L I P S A D V A N C E 100W 24 V BLACK SHELF LIGHT L E D I N T A 0 0 2 4 V 4 1 F 0 GRAY TO 4 - C...
  • Page 38 B1: DIXELL OPERATING INSTRUCTIONS dIXEL Installing and Operating Instructions 1592020070 4. FRONT PANEL COMMANDS Digital controller with defrost and fans management XR70CX 1. GENERAL WARNING 1.1 PLEASE READ BEFORE USING THIS MANUAL This manual is part of the product and should be kept near the instrument for easy and quick reference. The instrument shall not be used for purposes different from those described hereunder.
  • Page 39 B2: DIXELL OPERATING INSTRUCTIONS dIXEL Installing and Operating Instructions 1592020070 CCt Compressor ON time during continuous cycle: (0.0÷24.0h; res. 10min) Allows to set the 6.3 HOW TO START A MANUAL DEFROST length of the continuous cycle: compressor stays on without interruption for the CCt time. Can be Push the DEF key for more than 2 seconds and a manual defrost will start.
  • Page 40 B3: DIXELL OPERATING INSTRUCTIONS dIXEL Installing and Operating Instructions 1592020070 Au2 High temperature alarm of condenser: (-55÷150°C) when this temperature is reached the 8.6 INVERSION OF THE KIND OF ACTION: HEATING-COOLING (i1F = Htr) HA2 alarm is signalled, possibly after the Ad2 delay. This function allows to invert the regulation of the controller: from cooling to heating and viceversa.
  • Page 41 B4: DIXELL OPERATING INSTRUCTIONS dIXEL Installing and Operating Instructions 1592020070 Labe Name Range °C/°F Level 14.1 ALARM RECOVERY OdS Outputs delay at start up 0÷255 min Probe alarms P1”, “P2”, “P3” and “P4” start some seconds after the fault in the related probe; they AC Anti-short cycle delay 0 50 min automatically stop some seconds after the probe restarts normal operation.
  • Page 42 C1: SPORLAN PRESSURE-TEMPERATURE CHART...
  • Page 43 D1: PARTS LIST Drain Trough Case Top Front Fixed Glass Interior End Panel Die Board Plex Die Board Front Toekick Air Return Product Stop Insulated Drain Pan Remote Bottom Deck End Panel Trim End Panel Fixed End Glass End Toekick Electrical Raceway Outside Back Lower Rear Storage w/ Doors...

  • Page 44: Limited Warranty

    Hill PHOENIX, Inc. Hereinafter Referred To As Manufacturer LIMITED WARRANTY GENERAL WARRANTY Manufacturer’s products are warranted to be free from defects in materials and workmanship under normal use and maintenance for fourteen months from date of shipment from manufacturer (the “Base Warranty Period”). In the event of a qualifying warranty claim, a new or rebuilt part to replace any defective part will be provided without charge.
  • Page 45 Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case.

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