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Honeywell EXCEL 5000 Installation Instructions Manual
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Honeywell EXCEL 5000 Installation Instructions Manual

Honeywell EXCEL 5000 Installation Instructions Manual

System styled cabinet rings and subpanels
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EXCEL 5000™ System Styled Cabinet
GENERAL
The EXCEL 5000™ System Styled Cabinet is constructed
from a separately ordered Rough-in Ring, Subpanel and Door.
See Fig. 1. The Cabinets are available in two sizes: small­
sized and full-sized. These instructions describe how to install
the Ring and Subpanel. See form no. 95-7486, EXCEL
5000™ System Styled Cabinet Doors Installation Instructions
to install the Door.
Fig. 1. EXCEL 5000™ Styled System Cabinet (small-sized
Ring shown).
® U.S. Registered Trademark
Copyright © 2001 Honeywell • All Rights Reserved
RING
SUBPANEL
DOOR
M19093
Rings and Subpanels
INSTALLATION INSTRUCTIONS
BEFORE INSTALLATION
1. Refer to the job drawings for Cabinet locations and
arrangements.
2. Install the Ring on a vibration-free surface in a clean,
dry area.
3. Ensure that the location is visible and accessible for
maintenance.
4. Verify that the Ring is square by making sure the diago­
nal measurements are equal. If not equal, apply pres­
sure to the corners of the longer diagonal measurement
to force the Ring back into the square.
NOTES:
— Ring must be square so that the Door and latch operate
properly.
— Do not install Subpanel, or Door on Ring until after
construction has been completed.
INSTALLATION
Fig. 2 and 3 show Ring dimensions and mounting hole
locations. Fig. 4 and 5 show conduit knockout locations and
sizes. Rings can be surface or semiflush mounted.
Rings may be mounted in both vertical and horizontal clusters
and are interconnected through corresponding knockouts (see
Fig. 6). Hinges allow doors to fully open even when rings are
mounted adjacently.
Ensure that the conduit entering the Ring does not permit
condensation drainage into the internal circuitry. Where this is
a possibility, bend the conduit and drill a hole at the lowest
point in the conduit so that water drains out before reaching
the Ring.
For wire runs between Rings that are bolted together, remove
all necessary (present and future) conduit knockouts before
the Rings are bolted together and mounted. Also remove the
necessary 5/16 in. (8 mm) and 1/2 in. (13 mm) bolt-hole
knockouts.
U.L. 6-1-01
95- 7487- 1

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Summary of Contents for Honeywell EXCEL 5000

  • Page 1 Rings and Subpanels INSTALLATION INSTRUCTIONS GENERAL BEFORE INSTALLATION The EXCEL 5000™ System Styled Cabinet is constructed 1. Refer to the job drawings for Cabinet locations and from a separately ordered Rough-in Ring, Subpanel and Door. arrangements. 2. Install the Ring on a vibration-free surface in a clean, See Fig.
  • Page 2 EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS 6-3/8 (162) FULL-SIZED CABINET 38 (965) -or- SMALL-SIZED CABINET (610) 8-1/2 (610) (216) ADD 1 IN. (25 MM) TO THESE DIMENSIONS FOR ROUGH-IN OPENING C7080 Fig. 2. Ring dimensions in in. (mm).
  • Page 3 EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS DIMENSIONS SAME HOLE CONDUIT SIZE BOTH ENDS 1-1/2 and 2 12 (305) 9-3/4 (248) 7-3/4 (197) 5-1/2 (140) 2-3/8 IN. (60) SQUARE KNOCKOUT 2-1/2 (64) FOR HONEYWELL RACEWAY DIMENSIONS SAME BOTH SIDES...
  • Page 4 EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS USE 1/4-20 x 3/4-IN. BOLTS, 1-1/4-IN. DIAMETER WASHERS WITH 1/4-IN. HOLE 40 (1016) (CCT2369 OR EQUAL), NUTS, AND 1/2 (13) KNOCKOUTS TO FASTEN CABINETS VERTICALLY. (OBTAIN BOLTS, WASHERS, AND NAMEPLATE NUTS LOCALLY.) 54 (1372) USE 1/4-20 x 3/4-IN.

  • Page 5: Surface Mounting

    EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS NOTE: Mountin g hardware must meet U.S. Government 4. Tighten both screws and check for proper switch opera­ G.S.A. specification FF-S-325 Group II, Type 3, tion (plunger moves freely). Class 3. 5. Loosen lock-nut and adjust plunger screw for proper Tamper Switch operation.

  • Page 6: Replacement Parts

    EXCEL 5000™ SYSTEM STYLED CABINET RINGS AND SUBPANELS REPLACEMENT PARTS LOCK Table 1 lists replacement parts for the Styled Cabinet Ring WASHERS PLUNGER and Subpanel. LOCKNUT PLUNGER Table 1. Replacement Parts List. SCREW SCREWS RING See Fig. Part No. Description...
  • Page 7 95-7487—1...
  • Page 8 Home and Building Control Home and Building Control Honeywell Asia Pacific Inc. Honeywell Europe S.A. Honeywell Latin American Region Honeywell Honeywell Limited-Honeywell Limitée Room 3213-3225 3 Avenue du Bourget 1985 Douglas Drive North 35 Dynamic Drive Sun Hung Kai Centre...