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Honeywell IPC500 Installation Manual

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IPC500
PROGRAMMABLE
TEMPERATURE
CONTROLLER
Installation Manual

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Summary of Contents for Honeywell IPC500

  • Page 1 IPC500 PROGRAMMABLE TEMPERATURE CONTROLLER Installation Manual...
  • Page 2 To our valuable customers Thank you for purchasing our IPC500(Programmable Temperature Controller) This manual explains suitable effective way of using and installing this product. Please read carefully to apply IPC500 to controller of temperature chamber or others. Special attention to the manual 1.
  • Page 3 For the safety Description on indicator diagram Following diagrams indicate potential dangers that may damaged the product and harm your body. Please make sure you read and understand meaning of following symbols before you read this manual. Example of indicator It indicates “Handle with care”...
  • Page 4 Checks when Unpacking IPC500 series consists of the units on the table below. When unpacking the product, check the following : 1. Model and parts numbers to ensure that you have received the product you ordered. 2. Unit appearance for damage.

  • Page 5: Table Of Contents

    2.2 Installation Suggestions 2.3 Panel Cut Dimensions 2.4 Installation of fixed Bracket 5~10 2.5 Terminal Connection Chart 3. IPC500 Setup 3.1 Composition of the Display Screen 12~15 3.2 CONTROL SET display 15~18 3.3 Display Screen for Setup of PID ZONE 18~19 3.4 Display for Setup of PID CONSTANT...

  • Page 6: Product Summary

    1. Product Summary 1.1 Name of Model : IPC500 1.2 Terminal Layout Chart Name Name Name Dry-bulb AC 85 ~ 264V temperature RUN/STOP Power Pt100Ω/ Trouble, signal 1 JPt100Ω Trouble, signal 2 Trouble, signal 3 Analog Input Trouble, signal 4...

  • Page 7: Backside Terminal Layout

    1.3 Backside Terminal Layout CAUTION AC85~264V RS-232C IPC500 ♦ ♦ LonWorks <Figure 1.3.1> Terminal Layout Additional Description: LonWorks in Figure 1.3.1 is optional. LonWorks part does not operate for models that do not have LonWorks option. Installation Warning: ♦ in Figure 1.3.1 is a part that is to fix the terminal stand and is not a part of connection.

  • Page 8: Installation And Connection

    2. Installation and Connection 2.1 Installation Environment Caution To enhance reliability of the system and for IPC500’s smooth functioning, please do not install it in and under the following locations and conditions. — Where the surrounding temperature is — Where corrosive or combustible gas higher than 50°C...

  • Page 9: Installation Suggestions

    5) For IPC500’s communication cable and data lines, do not tie it up together with those that cause noise such as the power supply wiring of a power-driven machine. In case it is wired to the same duct, connect shield wire to FG terminal of the main frame.

  • Page 10: Installation Of Fixed Bracket

    2.4 Installation of fixed Bracket <Figure 2.4.1> Caution at the time of connection: Before connecting IPC500, please be sure that the power supply is shut off. Otherwise, there might be electric shock. Please be cautious. 2.5 Terminal Connection Chart 1) Connection chart of power supply input terminal...
  • Page 11 Installation Warning: Please be sure to ground Frame Ground (FG) in Figure 2.5.1 Otherwise, an abnormal operation might occur. - 6 -...

  • Page 12: Signal

    2) Connection chart of digital input (SSR) terminal DC V Caution The open collector output LOAD of IPC500 is specified in LOAD MAX 30 VDC, MAX 50mA, Ω. internal resistance 47 When the load is relay, LOAD DOWN please use a 24VDC relay.

  • Page 13: Signal

    3. DOWN output — Terminal number : 11 — Content: While the pattern control is operated, output is ON if the set temperature point decreases as in Figure 2.5.4. Output is maintained as ON until WAIT is over and becomes OFF when WAIT is over.
  • Page 14 3) Digital control main output (SSR) terminal connection chart (PID control output) DC V LOAD Temperature control output <Figure 2.5.5> 4) Analog current control main output terminal connection chart (PID control output) Temperature current control output(+) Receiver DC 4~20 mA Temperature current control output(-) <Figure 2.5.6>...
  • Page 15 6) Analog input terminal connection chart Dry bulb temperature Pt100Ω/ JPt100Ω <Figure 2.5.8> 7) Digital input terminal connection chart RUN/STOP TROUBLE 1 TROUBLE 2 TROUBLE 3 TROUBLE 4 TROUBLE 6 TROUBLE 7 <Figure 2.5.9> Installation Warning: At the time of connection, please be sure to connect to the correct polarity. If there is an error in the polarity connection, operation of ON/OFF and current input and output may not be normal.

  • Page 16: Ipc500 Setup

    3. IPC500 Setup The initial setup should make it appropriate for the control of the function and capacity of the temperature chamber. It is composed and operated as shown in Figure 3.1.1. 3.1 Composition of the Display Screen Composition of the display screen is based on ROTATION mode (Figure 3.1.1).

  • Page 17: Control Set Display

    3.2 CONTROL SET display This display screen is used to set up such items as the output mode of temperature control, DIGITAL output, PID related items, and AUTO TUNING. Converted to INPUT SET screen Return to menu screen (1) Temperature reverse/direct operation select key CONTROL SET NEXT...
  • Page 18 Additional Description Direct operation/ reverse operation explanation 1. Direct operation: freezing Proportional band OFF time Cycle Time ON time high Temperature <Figure3.2.2> Temperature Direct operation Output 2. Reverse operation: heating Proportional band OFF time Cycle time ON time high Temperature <Figure3.2.3>...
  • Page 19 3. Setting up INNER(4)/TIME(4) SIGNAL or INNER(8) SIGNAL Generally, IPC500’s outputs are 4 INNER SIGNALs and 4 TIME SIGNALs. However, you can use up to 8 INNER SIGNALs (but 4 TIME SIGNALS cannot be utilized if 8 INNER SIGNALs are used).

  • Page 20: Display Screen For Setup Of Pid Zone

    5. Setting up TROUBLE input delay time If there are TROUBLE inputs, TROUBLE output and message operate after set delay time. Range of delay time to be set is between 1 and 99 second(s). — When key (6) is pressed, the numeric keyboard appears. If you enter delay time and hit ENT key, it is set up;...
  • Page 21 Sequence of Operation 1. If each of T1 key (1), T2 key (2), T3 key (3), T4 key(4), T5 key(5) is entered, the numeric keyboard appears in the lower-hand side of the display. If you enter the temperature that you want to set and then hit the ENT key, it is set up; if you enter the ESC key, it is cancelled.
  • Page 22 3. Case of 2 ZONE Set T2=T3=T4=T5=300 and T1will be the temperature at the setup which distinguishes zone. 300°C -100°C Temperature SP → High 4. Case of 3 ZONE Set T3=T4=T5=300 and T1 and T2 will be the temperature at the setup which distinguishes zone. 300°C -100°C Temperature SP →...

  • Page 23: Display For Setup Of Pid Constant

    6. Case of 5 ZONE Setup is T5 = 300. T1,T2,T3 and T4 will be the temperature which distinguishes zone. 300°C -100°C Temperature SP → High Invalid Setup: At the time of setting up T1,T2,T3,T4 and T5, T1 ≥ T2 ≥ T3 ≥ T4 ≥ T5 invalid and cannot be entered.

  • Page 24: Inner Signal Setup Display Screen

    Sequence of Operation 1. When you press any of keys, you will see a numeric keyboard in the screen below and when you will insert any of PID and ARW constants in the input and press the enter key, the setup will be all set, but if you press the ESC key the task will be cancelled.
  • Page 25 Sequence of Operation 1. Setting up temperature(TEMP)/PV/ABS/HIGH, Absolute value (ABS VALUE), Operation Differential (OPER DIFF), and DELAY(SEC) — Press PV at object value selection key (3). The PV key is reversed. — Press ABS at operating point selection key (4). The ABS key is reversed. —...
  • Page 26 — Enter maximum value after pressing MAX VALUE setup key (7). Input of MAX VALUE is allowed only within SET RANGE on the right-hand side. (Set range : -100 ~ 300°C) — Enter delay time after pressing DELAY time setup key (8). Input of DELAY time is allowed only within SET RANGE on the right-hand side.
  • Page 27 6. PAGE Conversion for INNER SIGNAL Setup Screen In the first conversion screen, it is converted to the display in which INNER SIGNAL NO.1 is set up. To set up INNER SIGNALs of other numbers, you need to press PAGE key in Figure 3.5.1. Sequence of conversion at the time of key operation is shown in Figure 3.5.2 and Figure 3.5.3.
  • Page 28 Additional Description INNER SIGNAL Explanation Operation TEMP HIGH Absolute value Differential DELAY (ABS VALUE) Absolute Present Value (OPER DIFF) value(operating point) Operation HIGH Deviation DELAY Differential (DEVIATION) Deviation (OPER DIFF) Minimum value Maximum value DELAY (MIN VALUE) (MAX VALUE) Set Point Absolute value(operating Minimum value...
  • Page 29 LOW / HIGH → If object value is PV, direction in which it is turned ON is set up for the point that is set up next. Output is OFF when the reverse operation (heating) PV is LOW : at a high temperature output OFF. Output is ON when the direct operation (freezing) PV is HIGH : at a high temperature output ON.
  • Page 30 5. Example in Case of PV, ABS selection — Operation direction = LOW — Operation direction = HIGH Operation differential Operation differential ∆ ∆ PV → high PV → high setup setup 6. Example in case of SP and DV selection SP (°C) Maximum value...

  • Page 31: Input Set Display

    3.6 INPUT SET Display It is the display in which the cycle time of the control output, output range of current temperature value, temperature set range, sensor selection are setup. Converted to RANGE SET screen Return to the menu screen INPUT SET EXIT NEXT...
  • Page 32 — Numeric keyboard appears, if you press the right-hand side key of key (2). Please enter maximum value which is 20mA. — The range of SCALING setup is between 4 and 20mA and output of temperature current value depends upon current temperature(PV). Example) When SCALING setup range is between 0°C and 90°C, output of current temperature value is 4mA if current temperature is below 0°C;...

  • Page 33: Offset & Lonworks Setup Display Screen

    (3). — Input range : -9.99 ~ +9.99°C 2. Sending service pin No. — When the Host request the service pin No. of IPC500, you press Send key(2). Then, IPC500 send the pin No. - 28 -...

  • Page 34: Language Setup Display

    3.8 LANGUAGE Setup Display It is a display that enables you to choose the language. Return to the menu screen EXIT LANGUAGE ENGLISH KOREAN CHINESE English / Korean / Chinese conversion key <Figure 3.9.1> - 29 -...

  • Page 35: Specifications

    4. SPECIFICATIONS 4.1 General Specifications Item Specifications Temperature input range -100.0~300.0°C Indicator Dot matrix LCD module Display screen 86.37(H)X115.17(W)mm Number of dots 240(H)X320(W) dot Display device Back light CCFL cathode type fluorescent lamp (Brightness : 100 cd/m Display size 40 lines X 30 lines ( case of 8X8 dot characters) Display color Blue characters on a white ground Setup method...

  • Page 36: Input/Output Specifications

    4.2 Input/Output specifications Item Specifications PV input Pt100 or JPt100 RUN/STOP input Contact input X 1 (Program RUN/STOP external signal) Contact input X 6 (Display 6 items per screen) Trouble signal Control output all OFF with Trouble signal input Individual measure message, maximum 6 screens Temperature Open collector output X 1 Temperature...

  • Page 37: Program Specifications

    4.3 program specifications Item Specifications Step registration number 0~799step (maximum 800steps) Step times Maximum 99 hours and 59 minutes per step Pattern registration number 0~29 (Maximum 30pattern) Program link Maximum 6 patterns Link program registration Maximum 10 links 1pattern all repeat X 1(Maximum repeat is 999 cycle) Pattern REPEAT Part repeat X 5(Maximum repeat is 999 cycle) Stops program operation, if HOLD key in the front panel is pressed...

  • Page 38: Control Output Specifications

    Item Specifications Controls right away after recovery of power failure, if the power failure lasts less than 4 seconds. For power failure that lasts longer than 4 seconds, setup modes below will be followed. BREAK : Stops program POWER FAILURE HOT START : Controls at the state just before power failure COLD START : It starts again at the beginning of...

  • Page 39: Control Output Specifications(Inner Signal) 34~35

    Item Specifications Up to six zones are classified for the field of temperature and input of PID constant can be setup in each field (While program is being PID ZONE Setup executed, PID constant of the field is used automatically, if SP exists in the field).

  • Page 40: Control Mode And Setup

    Item Specifications Object INNER SIGNAL output is to be setup at temperature output. TEMP Setup of which value determines the ON/OFF. Object value PV: Present value, SP: Set point interlocked with program operation PV/SP/DV DV: target value of step (fixed value within step, Destination value) Output Setup for ABS or DEV operation...

  • Page 41: Other Specifications

    4.7 Other specifications Item Specifications English, Korean and Chinese Display language (Conversion to English/Korean/ Chinese selection screen at the Menu screen) Temperature -100~300, -80~120, -50~150, -50~50, 0~100, 0~300°C of variability Graph Hours 4, 12, 24, 48, 96 hours, 8 days of variability screen Identification of program setup with a graph SP curve is possible.

  • Page 42: Trouble Monitor

    4.8 Trouble Monitor Item Specifications ON / OFF contact point input X 6 (In case of operation when the trouble input is ON) Trouble input 1) Automatic conversion from operation screen to trouble monitor 2) Control output and ON/OFF output are all to be OFF exclusive of temperature present value output Trouble monitor Display of maximum 6 of trouble items...

  • Page 43: External Dimensions

    4.9 External Dimensions unit : mm 210.0 130.0 173.5 13.5 198.5 - 38 -...
  • Page 44 Contents are subject to change without notice. Honeywell Co., Ltd. S&C Control Product 06F, Hanil Group Building 191, Hangangro-2ga, Yongsan-gu, http://www.honeywell.co.kr Seoul, 140-702, Korea Oct., 2002 Tel: 82-2-799-6176 Fax : 82-2-792-9013...

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