Poulan Pro PP16H36RB Owner's Manual
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Poulan Pro PP16H36RB Owner's Manual

Poulan Pro PP16H36RB Owner's Manual

Poulan pro lawn mower user manual
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IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL:
PP16H36RB
LAWN TRACTOR
WARNING"
Read this Manual and follow all Warnings and
Safety Instructions, Failure to do so can result
in serious injury.
ALWAYS WEAR EYE PROTECTION
DURING OPERATION
Visit our website: www.poulan-pro.com
407139 05.18.06 rad
Printed in U,S,A,

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Summary of Contents for Poulan Pro PP16H36RB

  • Page 1 IMPORTANT MANUAL OWNER'S MANUAL MODEL: PP16H36RB LAWN TRACTOR ALWAYS WEAR EYE PROTECTION Visit our website: www.poulan-pro.com Do Not Throw Away Read this Manual and follow all Warnings and Safety Instructions, Failure to do so can result in serious injury. DURING OPERATION WARNING"...

  • Page 2: Safety Rules

    Safe Operation DANGER: THIS CUTTING MACHINE IS CAPABLEOF AMPUTATINGHANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVETHE FOLLOWING SAFETY INSTRUCTIONSCOULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac- cidental starting when setting transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
  • Page 3 Safe Operation II1. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them, •...

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS Gasoline Capacity 2.0 Gallons and type: Unleaded Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 Oil Capacity: 48 oz. (1.4 L) Spark Plug: Champion (Gap: .030") Ground Speed (MPH): Forward: 0-5.5 Reverse: 0-2.4 Charging System: 3 Amps Battery 5 Amps Headlights Battery: AMP/HR:...
  • Page 5 UNASSEMBLED Steering Wheel Wheel Steering Adapter Steering Wheel Insert Steering Boot (1) 5/16 Lock Washer Steering Extension Shaft (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 PARTS Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1 ) Knob Battery (2) Keps Nut 1/4-20 (2) Hex Bolts 1/4-20 x 3/4...

  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier, Standard...
  • Page 7 • First connect RED battery cable to positive (+) ter- minal with hex bolt and keps nut as shown, Tighten securely. • Connect BLACK grounding cable to negative (-) ter- minal with remaining hex bolt and keps nut. Tighten securely. •...
  • Page 8 • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake, • Place motion control lever in neutral (N) position, • Press lift lever plunger and raise attachment lift lever to its highest position, • Remove key from bag and start the engine (see "TO START ENGINE"...
  • Page 9 RETAINER SPRING VINYL BINDING RETAINER SPRING FIG. 5B • Push cap over end of bagger dump handle. NOTE: For futu re use, the clevis pin may be removed in order to use the handle to clear the chute in the event ithas become clogged.

  • Page 10: Assembly

    CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance, • Reduce tire pressure to PSI shown on tires, CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled, See "TO LEVEL MOWER HOUSING"...

  • Page 11: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing, REVERSE NEUTRAL ENGINE OFF REVERSE ENGINE ON OPERATION SYSTEM (ROS) OVER TEMP FUEL OIL PRESSURE LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED LIGHTS ON...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference, SERVICE REMINDER/ LIGHT SWITCH CLUTCH/BRAKE PEDAL THR( CONTROL FREEWHEEL CONTROL...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your trac- tor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 14 • Adjust mower to desired cutting height (See "TO AD- JUST MOWER CUTTING HEIGHT" in the Operation section of this manual), With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
  • Page 15 • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
  • Page 16 • Place the motion control lever in neutral, Release the parking brake and let the clutch/brake slowly return to operating position, • Allow one minute for transmission to warm up, This can be done during the engine warm up period. •...

  • Page 17: Operation

    TO DUMP BAGGER (See Fig.16) Your tractor is equipped with a Dump Bag Alarm. To turn off the alarm disengage the attachment clutch switch. • Position tractor in location you wish to dump bagger. • Place motion control lever in Neutral position and set parking brake.

  • Page 18: Maintenance Schedule

    MAINTENANCE SCHEDULE Check Brake Operation Check Tire Pressure Check Operator Presence & ROS Check for Loose Fasteners ChecWReplace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check Mower Levelness Check V-Belts Check Enqine Oil Level Change Engine Oil (with oil filter)

  • Page 19: Maintenance

    TRACTOR Always observe safety rules when performing any main- tenance, BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. (See "TO ADJUST BRAKE"...
  • Page 20 FLAT WASHER BLADE BOLT LEFT HAND 6 STAR PATTERN THREADED% 6 STAR CENTER HOLE LOCK WASHER " FIG. 21 BATTERY You rtractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life, •...
  • Page 21 • Unlock drain valve by pushing inward and turning counterclockwise, • To open, pull out on the drain valve, • After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown, •...

  • Page 22: Service And Adjustments

    SERVICE AND ADJUSTMENTS MENTS: WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST- • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" • Turn ignition key to "STOP"...
  • Page 23 SERVICE AND ADJUSTMENTS BOTTOM EDGE ... OFMOWER /!_// TOGROUND,, _-__i_! FIG. 25 NOTE: Three full turns of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. LIFT LINK ADJUSTM_ FIG. 26 FRONT-TO-BACK ADJUSTMENT (See Figs. 27 and 28) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE.IF THE FOLLOWINGFRONT-TO-BACK ADJUSTMENTIS BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO...
  • Page 24 SERVICE AND ADJUSTMENTS The rear wheels must lock and skid when you try to manually push the tractor forward, If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TO ADJUST BRAKE •...

  • Page 25: Service And Adjustments

    SERVICE AND ADJUSTMENTS TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straightforward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual, FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor.

  • Page 26: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, & WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

  • Page 27: Troubleshooting

    TROUBLESHOOTING CAUSE PROBLEM Will not start Out of fuel. Engine not "CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment. Hard to start Dirty air filter.

  • Page 28: Trou Bleshooting

    TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty operator-safety when operator leaves seat with attachment clutch engaged Poor cut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 29 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB SCHEMATIC 03087_197434 _I_S IGNITION SWITCH POSITION CIRCUIT "MAKE" M+G+A1 RUN/OVERRIDE B+A1 B+A1 L+A2 START B + S + A1 03087 (96061015701), AMMETER (OPTIONAL) _E _ NGAGED) WHITE SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR METER HOUR...

  • Page 30: Repair Parts - Tractor

    REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB ELECTRICAL --_= (96061015701), .-::" 4_3_2_6__ PRODUCT NO. 960 61 01-57...
  • Page 31 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB ELECTRICAL (96061015701), PART DESCRIPTION 532 16 34-65 Battery 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 532 17 61-38 Switch Interlock 532 18 37-59 Harness Asm Light W/4152J 532 00 41-52 Bulb Light #1156 532 12 47-80 Cable Starter 6 Ga.
  • Page 32 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 CHASSIS AND ENCLOSURES /258 > 24 189 188 Chassis Elite Pro CRD...
  • Page 33 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB CHASSIS AND ENCLOSURES PART DESCRIPTION 532 17 46-20 Chassis 532 18 03-84 Drawbar 8170606-12 Screw 3/8-16x3/4 532 15 52-72 Bumper Hood/Dash 532 18 44-19 Saddle 532 12 64-71 Clip Insulator 13/32 Mtg. Hole 532 40 51-14...
  • Page 34 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB DRIVE drive-hydro CRD Laser 19 (96061015701), 1671 PRODUCT NO. 960 61 01-57...
  • Page 35 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB DRIVE PART DESCRIPTION Transaxle Hydro Gear 321-0510 (Order parts from transaxle manu facturer) 532 19 27-06 Rod, Shift Fender Adjust Lt 532 18 03-54 Clutch Asm Noram 876 02 04-16 Pin, Cotter 1/8 x 1...
  • Page 36 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB (96061015701), PRODUCT NO. 960 61 01-57 STEERING ASSEMBLY --97 -_2J_ 3 95 steering_pl.lt...
  • Page 37 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB STEERING ASSEMBLY (96061015701), PART DESCRIPTION 532 19 45-95 Steering Wheel 532 18 47-06 Front Axle Assembly 532 16 98-40 Spindle Assembly, L.H. 532 16 98-39 Spindle Assembly, R.H. 532 12 49-31 Bearing, Race, Thrust, Hardened 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
  • Page 38 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB SEAT ASSEMBLY seat It.knob 11(CRD) PART DESCRIPTION 532 18 87-12 Seat 532 14 05-51 Bracket Pnt Pivot Seat (blk) 871 11 06-16 Bolt Fin Hex 3/8-16 x 1 819 13 16-10 Washer Flat 13/32 x 1 x 10 Ga.
  • Page 39 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB DECALS PART DESCRIPTION 532 40 03-89 Decal, Warning Syms, CE 532 18 96-83 Decal, Hp Engine 532 18 61-63 Decal, Hood RH 532 19 68-41 Decal, Warning Eng. Syms. 532 18 61-64 Decal, Hood LH...
  • Page 40 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB ENGINE OPTIONAL EQUIPMENT Spark Arrester (96061015701), PRODUCT NO. 960 61 01-57 engine-bs.lcyl...
  • Page 41 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB ENGINE (96061015701), PART DESCRIPTION 532 17 05-51 Control Throt!Ck 817 72 04-08 Screw Hex Thd Cut 1/4-20 x 1/2 Engine B&S Model 283H07 (Order parts from engine manufacturer) 532 13 73-52 Muffler 532 16 52-91...
  • Page 42 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB MOWER 36(92cm) deck-elect.(CRD) (96061015701), 36 ( 124_ 131 " PRODUCT NO. 960 61 01-57 "...
  • Page 43 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB MOWER PART DESCRIPTION 532 40 01-08 Housing Asm. Mower 872 14 05-06 Bolt Rdhd Sqnk 5/16-18 unc x 3/4 532 16 55-69 Bracket Asm. S-Bar Chass 532 16 55-58 Bracket Bar Sway Deck 532 12 46-70...
  • Page 44 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB MOWER LIFT PART DESCRIPTION 532 19 84-17 Washer Asm Inner Spring W/ Plunger 532 19 80-70 Shaft Asm, Lift 532 18 88-22 Pin Groove 812 00 00-02 E Ring #5133-62 819 21 16-21 Washer 21/32 x 1 x 21 Ga.
  • Page 45 REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB BAGGER Bagger Asy (CRD) 12 (96061015701), PRODUCT 17 9 _,_12 01-57 NO. 960 61...

  • Page 46: Repair Parts - Tractor

    REPAIR PARTS TRACTOR--MODEL NO. PP16H36RB BAGGER PART DESCRIPTION 532 16 52-49 Tube Handle Bagger CRD 532 12 39-76 Nut Lock 1/4 Lge Fig Gr. 5 Zinc 532 16 99-16 Handle Bagger w/Lvrs BIk CRD 874 98 10-24 Screw Pan Head #10-24 x 1.50...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION down the face of slopes, ARNING: slopes greater than 15 degrees. tipping or loss of control. Exercise changing 1. Fold this page along dotted 2. Hold page before trunk or other upright structure. 3.
  • Page 48 PARTS AND SERVICE This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit, For Parts and service, contact an authorized distributor. •...

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