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Poulan Pro PC1538A Owner's Manual

15 hp 38 inch lawn tractor
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Download this manual See also: Operator's Manual
OWNER'S
MANUAL
MODELNO. PC1538A
15 HP38 Inch
Lawn Tractor
•
Assembly
•
Operation
Customer
Responsibilities
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
For Partsand Service,contactour authodzed distributor, call 1-800-849-1297
For Technlcsi Assistance:call 1-800-829-5886
|
181223
01.25.02
RH
PRINTED IN U.S.A.

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Summary of Contents for Poulan Pro PC1538A

  • Page 1 OWNER'S MODELNO. PC1538A 15 HP38 Inch Lawn Tractor • Assembly • Operation Customer • For Partsand Service,contactour authodzed distributor, call 1-800-849-1297 For Technlcsi Assistance:call 1-800-829-5886 MANUAL Responsibilities Service and Adjustments • Storage • Troubleshooting • Repair Parts 181223 01.25.02 PRINTED IN U.S.A.
  • Page 2 A S'F OP"A"ONPRAC C S O. IMPORTANT: THIS CUTTING MACHINE FAILURE TO OBSERVE THE FOLLOWING I. GENERAL OPERATION Read, understand,and followall instructions inthe manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions,to operate the machine.
  • Page 3 _lb Safe Operation • Be sure the area is dear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Al- ways look down and behind before and while backing.
  • Page 4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below32°F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RC12YC GAP: .030") GROUND SPEED (MPH): FORWARD: REVERSE: TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BA'I-I'ERY 5 AMPS HEADUGHTS BATTERY:...
  • Page 5 UNASSEMBLED Steering Wheel F,=,=======,,,==I_ Steering Wheel Insert Steering Extension Shaft Steering Wheel Adapter (1) Large Flat Washer til iiil-iit-I-I-I-il-I-I-I-il 5/16-18 x 1-1/4 PARTS Steering Boot (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher (1) Locknut 5/16-18 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer 1/2 (1) Bolt...
  • Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 HOW TO SET UP YOUR TRACTOR CHECK BA'B'ERY (See Fig. 2) • Lift seat pan to raised position. • If this battery is put into service alter month and year indicated on label (label located between terminals) charge battery foeminimum of one hour at 6-10 amps. (See "BATTERY"...
  • Page 8 TO ROLLTRACTOR OFF SKID (See Operation section, page 10, for location controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parkingbrake bydepressingdutch[orake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid.
  • Page 9 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BAI-rERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE R N H L ATTACHMENT REVERSE CLUTCH ENGAGED A'I'rACHMENT CLUTCH DISENGAGED IGNITION DANGER, KEEP HANDS AND FEET AWAY OPERATION...
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. THRO'FrLEJ CHOKE CLUTCH/ BRAKE PEDAL Our tractors conform to the safety standards of the Amedcan National Standards Institute. ATTACHMENT CLUTCH LEVER: mower blades, or other attachments mounted to yourtractor.
  • Page 11 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 5) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt bythe operator to leave the seat without first sett=ngthe perking brake will shut off the engine.
  • Page 12 TO OPERATE MOWER (See Fig. 6) Your tractor isequipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. •...
  • Page 13 ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfiU. Use fresh, clean, regular unleaded gasoUne with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oilwith gasoline.
  • Page 14 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE ,. OA B AS YOU COMPLETE REGULARSERVICE Check Operator Presence and Interlock Systems Check for Loose Fasteners Lubrication Chart Check Battery Leve_ Mower Blades Shmp_dReplace Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change Engine Oil (without oil filter) •...
  • Page 15 CUSTOMER TRACTOR Always observe safety rules when performing any mainte- nancs, BRAKE OPERA.ON Iftractor requiros more than six (6) feet stoppingdistance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
  • Page 16 CUSTOMER RESPONSIBILITIES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. •...
  • Page 17 CUSTOMER RESPONSIBILITIES SCREWS BLOWER HOUSING AiR SCREEN TUBE ASSEMBLY ENGINE COOUNG FIG. 12 AIR FILTER (See Fig. 13) Your engine will not run propedy usinga dirtyairfilter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
  • Page 18 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" • Turn ignltlon key to "STOP" and remove key. •...
  • Page 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tiresare propedy inflated (See"PROD- UCT SPECIFICATIONS" section ofthis manual). Iftiresare over or underinflated, you will not properly adjust your mower.
  • Page 20 SERVICE AND ADJUSTMENTS R.H. SUSPENSION MANDREL PULLEY RETAINER SPRING MANDREL PULLEY FIG. 20 TO ADJUST BRAKE (See Your tractor is equipped with an adjustable brake system which is mounted on the dght side of the transaxle. Iftractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.
  • Page 21 SERVICE AND ADJUSTMENTS WASHERS R.AINING "'"Q\ I\ llc* *. l l SOUARE KEY (RF.N_ ..._-' WHEEL ONLY) "'"- RG. 23 TO START ENGINE WITH A WEAK BAI"rERY (See Fig. 24) explosive gases. Keep sparks, flame and smoking materials away from bat- Aivea_weareye l_vdNm AUTION: Leed-edd batteries ganerato around batteries.
  • Page 22 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the gdll. •...
  • Page 23 Immediately prepare yourtractor for storage atthe end ofthe season or ifthe tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 24 TROUBLESHOOTING PROBLEM CAUSE Will not start Out of fuel. Engine not "CHOKED" properly. 3. Eng_ r_oded. Badspark plug. Dirty air filter. Dirty fuel _er. Water in fuel. Looseor damaged _dng. Carburetorout of adjusttnrmt. 10. Engine valves outofadjustment. Hard to start Dirty air filter"...
  • Page 25 TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty ope_t_'-_foty when operator leave= seat with attachme_ clutch engaged 1. Worm,pe_ o¢ looseblade. Poor Clglt + unevetl Btddup of gnum. laavee, and lxash ondar mowe_. 4. Benl blade tnandlr_. 5. C_oggedmowe¢deck ve_ holes from beildup of gnul_ lamm_ and trss_ an_nd mandrela.
  • Page 26 SERVICE NOTES...
  • Page 27 TRACTOR - - MODEL NUMBER PC1538A, PRODUCT SCHEMATIC i opT,o ) IGNITION SWITCH IGNmON SWITCH I°. urr I-.,,,-I OFF I M+_+AllNONEI RU_UGHT I B+A_ B+A1 NONE START B+S+AI NONE BATTERY FUSE ,- 1 L ... (PEDAL UP) CL OH,0 KE WHmE , .
  • Page 28 REPAIR PARTS TRACTOR - - MODEL NUMBER ELECTRICAL PC1538A, PRODUCT NUMBER 954 56 79-70...
  • Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery 176138 Switch Intedock 175685 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga 11 "red...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 CHASSIS ..37...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, CHASSIS 14,?. 175702 2<_ NOTE: All component dimensions given PRODUCT PART DESCRIPTION 174619 Chassis 176554 Drawbar, Stretch 17060612 Screw 3/8-16 x 3/4 155272 Bumper, Hood/Dash 168336X010 Dash 72140606 Bolt, Carriage 3/8-16 x 1...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 DRIVE...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, DRIVE PART DESCRIPTION Transaxle (See Breakdown) Peedess 205-544C 146682 Spring Retum Brake T/a Zinc 123666X Pulley Transaxle 18" tires 12000028 Ring Retainer # 5100-62 121520X Strap Torque 30 Degrees 17060512 Screw 5/16-18 X 3/4...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, STEERING aJ i p " PRODUCT NUMBER 954 56 79-70...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT STEERING NOTE: PART DESCRIPTION 140044X428 Wheel Steedng 175234 Axle Asm 16_40 Spindle Asm LH 16_639 Spindle Asm RH 6265H Beadng Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 ENGINE ///_"_ I OPTIONAL EQUIPMENT Spark Arrester...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT ENGINE PART DESCRIPTION 170551 Control TWch Flag 177"20408 Screw Hex Thd Cut 1/4-20 x 112 -------- Engine, B&S 28U707 (Order parts from engine manufacturer) 137352 Muffler Exhaust B&S 165291 Gasket Eng 1 313 Id Tin Plated...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT SEAT PART DESCRIPTION 127426X Seat 14O551 Bracket Seat Pivot 71110616 Bolt Hex 3/8 - 16 X 1 19131610 Washer 13/32 X 1 Xl0Ga. 145OO6 Clip Push-In Hinged 738OO6O0 Nut Lock Hex w/Ins 3/8 - 16...
  • Page 39 Decal, Hood LH 145005 Decal, Caution, Battery 156369 Decal, Oper Inst. 136832 Decal, V-Belt Sch. WHEELS & TIRES 4,10 PC1538A, PRODUCT NUMBER 954 56 79-70 PART DESCRIPTION 138311 Decal, Handle Lft Height Adj. 181223 Manual, Owner's English 181224 Manual, Owner's French Available accessodas not included with mower:.
  • Page 40 REPAIR PARTS TRACTOR - - MODEL MOWER UFT 13 -----_ NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 .i'_ 161718...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, MOWER LIFT PRODUCT PART DESCRIPTION 15946O Wire Asm Inner/Sprg w/plunger Shaft Asm Lift RH 159471 Pin Groove I 500 Zinc 10576TX 12000002 E Ring #5133-62 Washer 21/32 X 1 X 21 Ga...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT NUMBER 954 56 79-70 MOWER DECK...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538A, PRODUCT MOWER DECK PART DESCRIPTION 170280 Mower Housing Assembly 72140506 Bolt Cardage 5/16-18 x 3/4 138017 Bracket Asm Fr. Sway Bar 169970 Bracket Deck Sway Bar 38"/42" 49_9M Retainer Spdng 178024 Bar Sway Deck 850857 Bolt 3/8-24 x 1.25 Grade 8...
  • Page 44 SERVICE NOTES...
  • Page 45 The Manufacturerwarrants to the odginalconsumer purchaserthat this product as manufacturedis free from defects in materialsand workmanship.For a peded of two (2) years from date of purchase by the originalconsumer purchaser,we will repair or replace, at our opUon, withoutcharge for parts or labor incurred in replacingparts, any part which we find to be defectivedue to materialsor wodu'nasship.
  • Page 46 TECUMSEI4 Janu Revised January 1991 NEW PEERLESS Peerless Gear and Machine Division of Tecumseh contained below, will, at its option, repair or replace, Component (which as used herein means and includes the transaxle, drives, and any part of the Power Train Component), used for commercial or rentalpurposes, by Tecumseh's...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate slopes greater than 15 degrees. tipping or loss of control. changing direction 1. Fold this page along dotted 2.
  • Page 48 Poulan...