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Poulan Pro PC1538D Owner's Manual

15 hp 38 inch lawn tractor
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i
OWNER'S
MANUAL
MODEL NO. PC1538D
15 HP 38 Inch
LawnTractor
Assembly
•
Operation
•
Maintenance
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
|
Poulan
187581 3.5.03 MH
PRINTED IN U.S.A.

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Summary of Contents for Poulan Pro PC1538D

  • Page 1 OWNER'S MODEL NO. PC1538D 15 HP 38 Inch LawnTractor Assembly • Operation • Maintenance For Parts and Service, contact our authorized distributor: call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 Poulan MANUAL • Service and Adjustments • Storage • Troubleshooting •...
  • Page 2 SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_ IMPORTANT: THIS CUTTING"I_ACHINE IS CAPABLE OF AMPUTATINGHANDSAND FEET AND T!_=_/VlNG OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Read, understand, and follow all instructions manual and on the machine before starting.
  • Page 3 Asafe Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children.
  • Page 4 PRODUCT SPECIFICATIONS GASOLINE CAPACITY 1.25 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: W/Filter W/O Filter SPARK PLUG: CHAMPION (GAP: ,030") FORWARD: GROUND SPEED (MPH): REVERSE: TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS...
  • Page 5 UNASSEMBLED Steering Wheel Steering Wheel Insert Steering Extension Shaft Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 PARTS Steering Boot (1) Locknut 1/2-20 ® (1) Locknut 1/4-28 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer (1) Bolt...
  • Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 HOW TO SET UP YOUR TRACTOR (See Fig. 2) INSTALL SEAT Adjust seat before tightening adjustment bolt. • Remove adjustment bolt, lock washer and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. •...
  • Page 8 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly...
  • Page 9 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL ENGINE OFF LIGHTS ENGINE ON OVER TEMP FUEL OIL PRESSURE LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only)
  • Page 10 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. THROTTL_CHOKE CONTROL_ CLUTCH/BRAKE PEDAL Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: mower blades, or other attachments...
  • Page 11 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig.
  • Page 12 (See Fig. 6) TO OPERATE MOWER Yourtractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine. • Select desired height of cut. Start mower blades by engaging attachment control.
  • Page 13 CAUTION: Alcohol blended fuels (called gasehol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during stor- age. Acidic gas can damage the fuel system ofan engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

  • Page 14: Maintenance

    M..NTEN.NCE SC.EOULE AS YOU COMPLETE FILL IN DATES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Betts Check...
  • Page 15 TRACTOR Always observe safety rules when performing any main- tenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
  • Page 16 BATTERY Yourtractor has a battery charging system which issufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. • Keep small vent holes open. •...
  • Page 17 CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. ENGINE COOLING FINS (See Fig. 12) Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

  • Page 18: Maintenance

    MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE MENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely stopped. •...
  • Page 20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tiros are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower.
  • Page 21 SERVICE AND ADJUSTMENTS R...SUSPEHS,O. MANDREL PULLEY SPRING MANDREL PULLEY FIG. 20 TO CHECK AND ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted.
  • Page 22 SERVICE AND ADJUSTMENTS Position the gear shift lever in the neutral (N) posi- tion. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. _.._GEARSHIFTLEVER ADJUSTMENT BOLT FIG.

  • Page 23: Service And Adjustments

    SERVICE AND ADJUSTMENTS Lift seat pan to raised position. Disconnect BLACK batterycable firstthen RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown.Tighten Slide terminal cover over terminal.

  • Page 24: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame orspark.

  • Page 25: Troubleshooting

    TROUBLESHOOTING CAUSE PROBLEM Will not start Out of fuel. Engine not"CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter, Water in fuel, Loose or damaged wiring. Carburetor out of adjustment, Engine valves out of adjustment. Hard to start Dirty air filter.

  • Page 26: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment dutch engaged Poorcut-uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 27 TRACTOR - - MODEL NUMBER PC1538D SCHEMATIC WHI33E I RED _ IGNITION SWITCH IGNITION SWITCH PoSmON CIRCUIT "MAKE" M+G+A1 NONE RUN/[JGHT B+A1 A2+L B+A1 NONE START 3 + S + A1 NONE BATFERY FUSE ° (_11 SOLENOID L ... CLUTCH / BRAKE...

  • Page 28: Repair Parts

    REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D ELECTRICAL ¢. ¢...
  • Page 29 Harness Ign 71110408 Bolt BIk Fin Hex 1/4-20 131563 Cover Terminal Red 178861 Solenoid 140844 Adapter Ammeter 141940 Protection Wire Loop 180449 Cover Terminal Battery NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm. PC1538D...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D CHASSIS 51 52 chassis-pl.lt_stlt_50...
  • Page 31 Screw Thdrol 5/16-18 x 1/2 17670608 Screw Thdrol 3/8-16 x 1/2 17000612 Screw Hex Wsh THDR 3/8-16 x 3/4 156229 Insert Lens Reflect 5479J Plug Button BIk 359 Dia Choke NOTE: All component dimensions 1 inch = 25.4 ram. PC1538D given in U.S. inches...
  • Page 32 REPAIR PARTS TRACTOR -- MODEL NUMBER PC1538D DRIVE drive-fender.stlt_22...
  • Page 33 Screw 3/8-16 X 1-1/4 160855 V-Belt Ground Drive 169691 Keeper Belt Span Ctr - - MODEL NUMBER Groove Plastic NOTE: All component dimensions given in U.S. inches PC1538D PART DESCRIPTION 17120614 Screw 3/8-16 x .875 8883R Cover Pedal BIk Round 175410...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PC1538D STEERING ¢...
  • Page 35 Bolt RDHD SQNK 3/8-16 x 2-1/4 169827 Brace Axle 175146 Steering Asm. 169835 Bracket Susp Chassis Front 133835 Fastener Christmas Tree 175118 Bolt Shoulder 7/16-20 175553 Clip Steering NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm. PC1538D...
  • Page 36 17000612 19091416 183906 17060620 73510400 NOTE: All component 1 inch = 25.4 mm PC1538D DESCRIPTION Clamp Hose Line Fuel 20" Plug Drain Oil Bushing Snap Nyl BIk Fuel Line Screw Thdrol 1/4-20 x 3/4 Screw Hex Wsh Thdrol 3/8-16 Washer 9/32 X 7/8 X 16 Ga.
  • Page 37 Screw 3/8-16 x 1.5 19131614 Washer 13/32 X 1 X 14 Ga 182493 Pan Pnt Seat (BIk) 121246X Bracket Pnt Mounting Switch 121248X Bushing Snap BIk Nyl - - MODEL NUMBER PC1538D PART 72050412 134300 121250X 123976X 171852 73800500 71110814 19171912...
  • Page 38 181552 Decal, Hood RH 181553 Decal, Hood LH 145005 Decal, Caution, Battery 156369 Decal, Oper Inst. WHEELS & TIRES 4,10 - - MODEL NUMBER PC1538D PART 136832 138311 187581 187582 Available accessories not included with mower: MK38 LSB42 LC05 LBD48...
  • Page 39 Nut Jam Hex 1/2-13 Unc 73350800 175689 Trunnion Nut LockwNVsh 1/2-13 Unc 73800800 139868 Arm Suspension Rear 163552 Retainer, Spring 169865 Bearing pvt Lift Nut Crownlock 3/8-24 73540600 All component dimensions given in U.S. inches 1 inch = 25.4 mm. PC1538D...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER MOWER DECK 'J" _..,.._,- 10 PC1538D...
  • Page 41 REPAIR PARTS TRACTOR -- MODEL NUMBER PC1538D MOWER DECK PART DESCRIPTION 170280 Mower Housing Assembly 72140506 Bolt Carriage 5/16-18 x 3/4 138017 Bracket Asm Fr. Sway Bar 169970 Bracket Deck Sway Bar 38"/42" 4939M Retainer Spring 178024 Bar Sway Deck 850857 Bolt 3/8-24 x 1.25 Grade 8...

  • Page 42: Warranty

    The Manufacturer warrantsto the original consumer purchaser that this product as manufactured is free from defects in materi- als and workmanship. For a period of two (2) years from date of purchaseby the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacingparts, any part which we find to be defective due to materials or workmanship.
  • Page 43 SUGGESTED GUIDE FOR SIGHTING WARNING: To avoid serious injury, operate down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. tipping or loss of control. changing direction 1. Fold this page along dotted 2.
  • Page 44 Poulan...

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