Table Of Contents - Powermatic 209-1 Operating Instructions And Parts Manual

Table of Contents

Warranty and Service .................................................................................................................................... 2
Table of Contents .......................................................................................................................................... 3
Warning ......................................................................................................................................................... 4
Introduction.................................................................................................................................................... 6
Features ........................................................................................................................................................ 6
Specifications ................................................................................................................................................ 7
Unpacking ..................................................................................................................................................... 8
Assembly ....................................................................................................................................................... 9
Knife Gauge (model 209 only) ................................................................................................................... 9
Handwheel ................................................................................................................................................. 9
Extension Tables ..................................................................................................................................... 10
Dust Hood ................................................................................................................................................ 10
Electrical Connections ............................................................................................................................. 10
Extension Cords ...................................................................................................................................... 11
Adjustments ................................................................................................................................................ 11
Belt Tension ............................................................................................................................................. 11
Table Rollers ........................................................................................................................................... 11
Cutterhead ............................................................................................................................................... 12
Knife Adjustments (Model 209 only) ........................................................................................................ 12
Replacing and Re-setting Knives (Model 209 only) ................................................................................ 13
Replacing or Rotating Knife Inserts (Model 209HH only)........................................................................ 14
Work Table Parallel to Cutterhead .......................................................................................................... 15
Anti-Kickback Fingers .............................................................................................................................. 16
Infeed and Outfeed Roller Spring Tension .............................................................................................. 16
Height of Infeed Roller, Chipbreaker, Pressure Bar and Outfeed Roller ................................................ 16
Infeed Roller Height ................................................................................................................................. 17
Chipbreaker Height .................................................................................................................................. 17
Pressure Bar Height ................................................................................................................................ 18
Chip Deflector .......................................................................................................................................... 18
Feed Speed Control ................................................................................................................................ 18
Changing Accessories for Lowest Feed Speed ...................................................................................... 18
Return Rollers .......................................................................................................................................... 19
Depth of Cut ............................................................................................................................................ 19
Know the Transmitting Rollers of Your Planer ........................................................................................ 15
Maintenance ................................................................................................................................................ 20
Lubrication ............................................................................................................................................... 20
Troubleshooting: Operating Problems ........................................................................................................ 22
Troubleshooting: Mechanical and Electrical Problems ............................................................................... 23
Optional Accessories .................................................................................................................................. 24
Replacement Parts ...................................................................................................................................... 24
Cutterhead Assembly .............................................................................................................................. 25
Parts List: Cutterhead Assembly ............................................................................................................. 26
Base Assembly ........................................................................................................................................ 28
Parts List: Base Assembly ....................................................................................................................... 29
Gearbox Assembly .................................................................................................................................. 30
Parts List: Gearbox Assembly ................................................................................................................. 31
Stand Assembly ....................................................................................................................................... 32
Parts List: Stand Assembly ..................................................................................................................... 32
Parts List: Table Assembly ...................................................................................................................... 34
Electrical Connections - Single Phase, 230 Volt only ................................................................................ 35
Electrical Connections - 3 Phase, 230 Volt only ........................................................................................ 36
Electrical Connections - 3 Phase, 460 Volt only ........................................................................................ 37
Preventive Maintenance .............................................................................................................................. 38
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