Honeywell XNX Quick Start Manual
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Honeywell XNX Quick Start Manual

Universal transmitter
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  • Page 1 Quick Start Guide Universal Transmitter ®...

  • Page 3: Table Of Contents

    Cable Length ������������������������������������������������������������������18 4�5 Terminal Block Connections ���������������������������������������������������19 4�6 EC Personality Wiring �������������������������������������������������������������20 4�6�1 XNX Electrochemical (EC) Sensor Installation ��������� 22 4�6�2 XNX EC Sensor Remote Mounting Kit �����������������������23 4�7 mV Personality Wiring �������������������������������������������������������������24 4�7�1 mV Remote Sensor Mounting ������������������������������27 4�8 IR Personality Wiring ��������������������������������������������������������������29...
  • Page 4 5�3 Modbus �����������������������������������������������������������������������������������37 5�4 Foundation Fieldbus ���������������������������������������������������������������38 6 Powering the XNX for the First Time ������������������������������������������������39 6�1 XNX Units Configured for EC, mV, and IR (except Searchline Excel) ��������������������������������������������������������������������������������������������������� 39 6�2 XNX IR Units Configured for Searchline Excel ����������������������40 6�3 Configuring the XNX Universal Transmitter ���������������������������42 7 The XNX Front Panel �������������������������������������������������������������������������43...

  • Page 5: Introduction

    1 Introduction The XNX Quick Start Guide is an abbreviated print reference for the installation, operation, and maintenance of the XNX® Universal Transmitter. Refer to the XNX Universal Transmitter Resource CD (Honeywell part number 1998-0748) for these comprehensive documents, as appropriate, before installing or commissioning...

  • Page 6: Warnings

    Conduit runs must have a seal fitting connected within 18 inches (45 cm) of the enclosures. Keep the assembly tightly closed during operation. Never open the XNX enclosure under power unless the area is known to be non • -hazardous.
  • Page 7 All ¾ inch NPT conduit, stopping plugs and adapters must be installed with 5 ¼ • threads (minimum) engaged to Maintain Explosion Proof rating. The XNX Cover Assembly must be fully seated to enclosure 9 threads (minimum) • to maintain Explosion Proof rating.

  • Page 8: Mounting And Location Of Detectors

    Using the mounting tabs, the XNX can be attached to: • Flat wall surface • Unistrut ® With the optional Pipe Mount kit, the XNX can be mounted to pipe of diameter 2 to 6 in (50 to 150mm). A ceiling mount bracket kit (1226A0358) is also available. NOTES: Agency certifications require that EC and mV sensors face down.
  • Page 9 5.6" 15.88mm 124.24 mm 0.55" 14.35 mm 1.768" 44.90 mm 6.138" 158.75mm 1.768" 44.90 mm 3.176" 80.67 mm 1.67" 42.41 mm 1.2" 31.75mm 0.945" 24mm Figure 2. XNX Universal Transmitter mounting dimensions and clearances XNX Universal Transmitter Quick Start Guide...
  • Page 10 WARNING When the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector. The XNX is configured with 5 cable/conduit entries built into the housing for wiring and mounting sensors.

  • Page 11: Wiring The Xnx Transmitter

    Cable shield terminations must be made at the cable glands with suitable EMI-type glands. Avoid terminating cable shields at the Earth ground lug inside the XNX enclosure. Where wiring is in pipe, a shielded cable is not required.

  • Page 12: Isolation

    32 VDC for Searchpoint Optima Plus and Searchline Excel and 16 to 32 VDC dependent on the limitations of device for the generic 4-20mA input. Loads The use of High Inrush or Inductive loads may affect the performance of the XNX. For best reliability use resistive loads only. 4.2 Distance Considerations for Installation Types of Installations There are three basic types of installation: a single transmitter;...

  • Page 13: Single Transmitter Distances

    900 feet Searchpoint Optima Plus [67 meters] [106 meters] [170 meters] [274 meters] XNX IR with 185 feet 295 feet 470 feet 750 feet Searchline Excel [56 meters] [90 meters] [143 meters] [229 meters] XNX Universal Transmitter Quick Start Guide...
  • Page 14 180 feet Searchpoint Optima Plus [13 meters] [21 meters] [33 meters] [55 meters] XNX IR with 35 feet 55 feet 90 feet 150 feet Searchline Excel [11 meters] [17 meters] [27 meters] [46 meters] XNX Universal Transmitter Quick Start Guide...
  • Page 15 225 feet Searchpoint Optima Plus [17 meters] [26 meters] [42 meters] [68 meters] XNX IR with 45 feet 70 feet 115 feet 185 feet Searchline Excel [14 meters] [21 meters] [35 meters] [56 meters] XNX Universal Transmitter Quick Start Guide...

  • Page 16: 4�3 Pod Connections

    4.4 4-20mA Output, Common Connections and Power Setting 4-20mA operation; S1 & S2 The XNX Universal Transmitter allows the user to configure the 4-20mA output to Sink, Source or Isolated mode operation via two programming switches on the POD. The table below shows the S1 and S2 setting and corresponding output configuration.
  • Page 17 500 ohms, including the resistance of the properly selected 4-20mA cable and input impedance of the equipment to be connected. Controller Signal Current Flow Figure 5. Sink wiring for XNX Terminate cable screen at the detector or controller, not both. Controller Signal Current Flow XNX Source Configuration Figure 6.

  • Page 18: Hart ® Communications

    The XNX Universal Transmitter power consumption is dependent on the sensor and options for the specific configuration. For proper operation, the input voltage must be maintained at 16 to 32 volts DC (for EC and mV transmitters) or 18 to 32 volts DC (for IR transmitters).

  • Page 19: 4�5 Terminal Block Connections

    (1,846 m) (1,415 m) (892 m) (708 m) NOTE: See Appendix A of the XNX Technical Manual for more information about the Local HART Handheld. ® 4.5 Terminal Block Connections Customer connections to the XNX are made via pluggable terminal blocks secured to the back of the POD.

  • Page 20: 4�6 Ec Personality Wiring

    4.6 EC Personality Wiring WARNING When the XNX is equipped with the optional Remote Mount Kit, the remote sensor MUST be securely mounted to a fixed position. The Remote Sensor Kit is not intended to be used as a hand-held detector.
  • Page 21 ATTACHED TO THE TRANSMITTER OR REMOTE MOUNT KIT WHERE INSTALLED. Sensor Mounted to Remote Sensor Kit Figure 10. EC personality wiring NOTE: Refer to control drawing 3000E3159 for installation requirements for EC cells and remote mounting. XNX Universal Transmitter Quick Start Guide...

  • Page 22: 4�6�1 Xnx Electrochemical (Ec) Sensor Installation

    4.6.1 XNX Electrochemical (EC) Sensor Installation CAUTION For biased sensors (e.g. Nitrogen Dioxide) remove the sensor stabilizer from the bottom of the sensor prior to installation. Using Figure 11 as a guide, follow the procedure below: 1. Check that the label on the new sensor is the correct gas type. 2. Unscrew the weatherproof cover, loosen the retainer locking screw with the supplied hex key and unscrew the sensor retainer. 3. Plug in the new sensor taking care to align the sensor pins with the connector. 4. Refit the sensor retainer, tighten the locking screw with the supplied hex key and refit the weatherproof cover. 5. Countdown time of up to 180 seconds (dependent on sensor type) is displayed.

  • Page 23: 4�6�2 Xnx Ec Sensor Remote Mounting Kit

    4.6.2 XNX EC Sensor Remote Mounting Kit The remote sensor mounting kit is used to remotely mount the sensor from the transmitter. To remotely mount the sensor, follow the procedure below. 1. Unscrew the weatherproof cover, loosen the retainer locking screw and unscrew the sensor retainer. 2. Remove the sensor by pulling without twisting. 3. Plug the remote sensor cable connector into the bottom of the transmitter and secure the retainer. 4. Route the cable to the location where the remote sensor is to be mounted. 5. Optional: make a loop of cable at the junction box. This will provide some slack for any future re-terminations. 6. Mount the remote sensor junction box. Allow enough room below it to fit the sensor and the weatherproof cover. 7. Plug the sensor into the socket at the bottom of the terminal box. 8. Fit the sensor retainer, tighten the locking screw and fit the weatherproof cover. 9. Calibrate the detector following the procedures in Section 8.1 - Calibration. XNX Universal Transmitter Quick Start Guide...

  • Page 24: 4�7 Mv Personality Wiring

    Honeywell Analytics’ Multi Purpose Detector (MPD) and field proven 705 and Sensepoint devices. CAUTION Check to ensure the XNX and mV Sensor has the appropriate approvals for your installation prior to commissioning. Check the mV Sensor you are installing has compatible threads - 3/4 NPT or M25.
  • Page 25 NOTE The black and red wires f.rom the MPD are not used with the XNX mV Personality Board. Ensure that they are properly isolated from live connections. DO NOT CUT. CAUTION Be certain to dress the wires properly to ensure cabling does not contact switches 1-2 on the back of the POD.
  • Page 26 Internal Ground Lug Com 8 Ref 9 Local HART IS Barrier (optional) HART Adaptor Ground Wire from Sensepoint PPM Sensepoint Figure 14. mV personality wiring (Refer to the table on the preceding page for wire colors.) XNX Universal Transmitter Quick Start Guide...

  • Page 27: 4�7�1 Mv Remote Sensor Mounting

    4.7.1 mV Remote Sensor Mounting The millivolt (mV) sensor can be mounted remotely from the XNX transmitter. The distance between the transmitter and the remote sensor must comply with the table below which identifies the proper wire gauges and distances to ensure proper operation.
  • Page 28 Note: Environmental conditions that compromise the IP66 protection provided by the weather proof cover will extend published response times. Safety protocols or maintenance procedures that consider these environmental conditions are recommended specific to the installation. XNX Universal Transmitter Quick Start Guide...

  • Page 29: 4�8 Ir Personality Wiring

    NOTE The black and red wires from the MPD are not used with the XNX mV personality board. Ensure that they are properly isolated from live connections. DO NOT CUT. CAUTION The enclosure of the remotely mounted 705 HT sensor contains aluminum. Care must be taken to avoid ignition hazards due to impact or friction when installed in the Zone 1 location.

  • Page 30: 4�8�1 Connecting A Searchpoint Optima Plus Or Searchline

    WARNING Setting of S3 and S4 while power is applied or improperly set prior to applying power WILL PERMANENTLY DAMAGE the XNX. Both switches must be set in either Source or Sink prior to applying power. Do not adjust switch settings while power is applied to the XNX; permanent damage WILL occur.

  • Page 31: Searchline Excel And Searchpoint Optima Plus Re

    5. HA recommends that Excel or Optima and the XNX be wired to building ground. The system should be grounded at one point only. INSTALLATION TIP: Always issue a soft reset after connecting the Optima and XNX for the first time. The soft reset is performed by accessing the XNX calibration menu. NOTE: When the soft reset is initiated for the Optima IR Sensor, the RS-485 communication will be interrupted temporarily and faults F120 and/or F161 may be observed.
  • Page 32 4-20mA Searchline 18-32 VDC Searchpoint HART 13.2W max. Figure 18. XNX IR remote wiring XNX Universal Transmitter Quick Start Guide...

  • Page 33: 4�8�2 Connecting Generic Ma Device

    .8.2 Connecting Generic mA Device IR personality type provides for a Generic mA input under sensor type configuration. The XNX transmitter can be used to convert the mA input to be read over HART protocol or optional Modbus or Foundation Fieldbus and set ®...
  • Page 34 Orange See Common Connections Section 2.4 20mA + From Searchpoint Optima Plus Desc. Searchline Excel 20mA - Earth Green/Yellow Black White Figure 20. XNX IR personality board terminal blocks, jumper switches, and wiring guide XNX Universal Transmitter Quick Start Guide...
  • Page 35 J1 HART black white blue S3 S4 orange Terminal Block 2 IR Data Local HART green, to IS Barrier building (optional) ground HART Adaptor Searchline Excel Figure 22. IR personality wiring - Searchline Excel XNX Universal Transmitter Quick Start Guide...

  • Page 36: Options

    ® Available with any sensor technology or option, this option provides an external access to the HART interface in the XNX. An IS barrier inside the XNX allows ® the user to attach an external hand-held interrogator for programming and configuration.

  • Page 37: 5�3 Modbus

    5.3 Modbus ® Modbus connections to the XNX are made through a pluggable terminal block ® on the Modbus® interface circuit board. A loop termination point (SW5) is included on the Modbus® interface board to provide termination of the Modbus®...

  • Page 38: 5�4 Foundation Fieldbus

    Figure 26. A simulation switch (SW5) is included on the board to enable/disable simulation mode. Terminals 3-1 through 3-4 are provided to facilitate bus wiring; there is no internal connection to other XNX circuitry. Terminal 3-1 is connected internally to 3-2. Similarly, terminal 3-3 is conneted internally to 3-4.

  • Page 39: Powering The Xnx For The First Time

    6 Powering the XNX for the First Time 6.1 XNX Units Configured for EC, mV, and IR (except Searchline Excel) After mounting and wiring the XNX, the plug in sensor should be fitted (if equipped) and the installation visually and electrically tested as below. WARNING Prior to carrying out any work, ensure local and site procedures are followed.

  • Page 40: 6�2 Xnx Ir Units Configured For Searchline Excel

    Calibration for the proper procedure. For EC and mV personalities, perform Accept New Sensor Type before calibrating the sensor. 6.2 XNX IR Units Configured for Searchline Excel When powering the XNX fitted to the Searchline Excel, the following procedure must be followed to assure proper installation. CAUTION...
  • Page 41 1226A0411. Honeywell Analytics recommends MPD sensor calibration at a maximum interval of 180 days (the XNX default value). This value can be reprogrammed in accord- ance with site procedures to assure the highest level of safety. Correct operation of each sensor should be confirmed before each use by calibration with a certi- fied test gas of known concentration.

  • Page 42: 6�3 Configuring The Xnx Universal Transmitter

    6.3 Configuring the XNX Universal Transmitter The XNX Universal Transmitter can be configured via the front panel by using the menus available in the Configure Menu. For information on accessing and navigating the menus, see Section 7.1 - Controls and Navigation.

  • Page 43: The Xnx Front Panel

    Move Right / Increment Value 7.2 The General Status Screen Figure 30. General Status screen The General Status Screen provides a visual indication of the status of the XNX. Warnings, faults, alarm levels and current concentration levels are displayed continuously.
  • Page 44 Alarm Level Triggered Full Scale Concentration Concentration Bar, Alarm Setpoints Flash Figure 35. General Status Overrange - detail Figure 38. Zero Calibration In addition to the graphic Alarm, Fault and Warning Passed XNX Universal Transmitter Quick Start Guide...

  • Page 45: 7�3 Entering The Menu Structure

    Level 2 Technician and Password Admin WARNING The factory-set passcodes must be reset to prevent unauthorized access to the XNX menus (see the XNX Universal Transmitter Technical Manual). Once the Passcode Screen is displayed, the first passcode digit is highlighted.

  • Page 46: 7�4 Displaying Transmitter Information

    The Gas Calibration menu is used for Zero and Span calibration as well as functional gas testing (bump test). The Gas Calibration menu is accessed from the main menu screen. ✓ Figure 41. Gas Calibration menu Function Symbol Gas Calibration Bump Test Align Excel Calibrate mA Output Soft Reset XNX Universal Transmitter Quick Start Guide...

  • Page 47: 8�1 Calibration

    8.1 Calibration WARNING Do not use the XNX Universal Transmitter in oxygen-enriched atmospheres. Concentrations displayed will be adversely affected by oxygen depletion. CAUTION The calibration procedure should only be performed by qualified personnel. NOTE: The default calibration values for the “Calibration Required” diagnostic vary based on sensor type.
  • Page 48 Figure 47. Span Calibration Failed screen Once the Zero and Span calibrations are completed successfully, the XNX will exit the calibration procedure. Before returning to the Gas Calibration menu however, the user will be prompted to exit with inhibit off, exit with inhibit on, or not exit.

  • Page 49: Zero And Span Calibration For Xnx Ec Sensors

    Figure 48. Exiting options WARNING While XNX is in Inhibit Mode, alarms are silenced. This will prevent an actual gas event from being reported. Inhibit Mode must be reset after testing or maintenance activities. 8.1.2 Zero and Span Calibration for XNX EC Sensors CAUTION Before initial calibration, allow the detector to stabilize for 30 minutes after applying power.

  • Page 50: Xnx Ec Sensor Operational Life

    2. If a span calibration is to be performed, the span calibration gas should be applied to the sensor immediately after the zeroing procedure. Do not allow the sensor to return to ambient air conditions. 8.1.4 XNX EC Sensor Operational Life Typical life of a toxic gas sensor is dependent on the application, frequency and amount of gas exposure. Under normal conditions, with a 3 month visual inspection and 6 month test/re-calibration, the toxic sensor has an expected life equal to or greater than the lifetime as listed below: • 12 months for Ammonia and Hydrogen Fluoride sensors. (See Ammonia...
  • Page 51 This section describes how to calibrate MPD flammable sensors fitted to the XNX. The calibration adjustments are made on the XNX’s display and gassing is performed at the sensor. This may be locally or remotely located. The following equipment is required: • Flow Housing (Part No: 1226A0411) • Test gas • Regulator...

  • Page 52: Mpd Flammable Sensor

    • The first table on page 49 lists the gases according to the reaction they produce at a given detector. • An eight star (8*) gas produces the highest output, while a one star (1*) gas produces the lowest output. (These are not applicable at ppm levels.) XNX Universal Transmitter Quick Start Guide...
  • Page 53 * Rating of * Rating of Gas to be Detected Calibration NOTE These settings must only be used with a calibration gas concentration of 50% LEL. 4. If a sensor is to be used to detect a gas other than that for which it was calibrated, the required correction factor may be obtained from the following multiplication table. The meter reading should be multiplied by this number in order to obtain the true gas concentration. XNX Universal Transmitter Quick Start Guide...
  • Page 54 1. Look up the star rating for each gas in the first table on page 51: Butane 4* and Methane 6*. 2. Check the meter settings for 50% LEL calibration gas in the second table: 78. 3. The meter should therefore be set to 78% to give an accurate reading for Butane using 50% LEL Methane as a calibration gas. NOTE It is important to calibrate the sensor at the approximate alarm levels to allow for non-linearity of the sensors at gas concentrations above 80% LEL. XNX Universal Transmitter Quick Start Guide...

  • Page 55: Calibrating The 705/705Ht

    Operating Instructions (p/n:2108M0501). If properly installed and maintained, the Searchpoint Optima Plus sensor will not require routine calibration. This is due to the inherent stability of the IR absorption process and the unit’s fully compensated optical configuration. XNX Universal Transmitter Quick Start Guide...

  • Page 56: 8�2 Functional Gas Testing (Bump Test)

    8.2 Functional Gas Testing (Bump Test) WARNING Honeywell recommends periodic bump tests (every 30 days or in accordance with customer site procedures) to the sensor to insure proper operation and compliance with the Functional Safety rating of the installation. WARNING Exposure to desensitizing or contaminating substances or concentrations causing operation of any alarm may affect sensor sensitivity.

  • Page 57: Sensor Data

    XNX Universal Transmitter Quick Start Guide...

  • Page 58: Ec Sensor Performance Data, Factory Mutual Verified

    XNX Universal Transmitter Quick Start Guide...

  • Page 59: Ec Sensor Performance Data, Dekra Exam Verified

    XNX Universal Transmitter Quick Start Guide...

  • Page 60: Other Ec Sensors

    XNX Universal Transmitter Quick Start Guide...
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  • Page 62: Xnx Catalytic Bead And Ir Replacement Sensor Cartridges

    XNX Universal Transmitter Quick Start Guide...

  • Page 63: Warning Messages

    XNX Universal Transmitter Quick Start Guide...
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  • Page 70: Fault Messages

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  • Page 82: Informational Messages

    I032 Time For Beam Block Fault Changed iBlockFltTime I033 Time For Fault Detection Changed iOtherFltTime I034 Level For Low Signal Fault Changed fLowSignalLevel I035 Invalid Path Length Written fPathLen I036 Path Length Changed fPathLen XNX Universal Transmitter Quick Start Guide...
  • Page 83 Personality Power Up Sensor type I062 Option Power Up Option type I063 Loaded Same Cell I064 Loaded Changed Cell I065 Loaded Changed Gas I066 Option Type Changed I067 HART Address Changed I068 HART Mode Changed XNX Universal Transmitter Quick Start Guide...

  • Page 84: Control Drawings

    14 Control Drawings XNX Universal Transmitter Quick Start Guide...
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  • Page 91: Certification Labels

    15 Certification Labels XNX Universal Transmitter Quick Start Guide...
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  • Page 94: Specifications

    80 kPa to 120 kPa Air Speed 0-6 m/sec *Operating temperatures will be limited by the sensors. See tables 6.2.2, 6.2.3, and 6.2.4 in the XNX Technical Manual for more information. Environmental - Storage Temperature -40°C to +65°C / -40°F to +149°F...

  • Page 95: Communication Options

    INMETRO TUV 12.1018X Ex d IIB + H2 T4 Gb IP 66 ≤ -40 ºC ta ≤+65 ºC Ex d [ia IIC Ga] IIB + H2 T4 Gb IP 66 ≤-40 ºC ta ≤+65 ºC (XNX BT*E-***** & XNX-BT*-*H****) FM Approvals Listed AEx d IIB + H2 T6 -40 ºC ≤Tamb ≤65 ºC...

  • Page 96: Ec Declaration Of Conformity

    Declares that the products listed below XNX UNIVERSAL TRANSMITTER The XNX Universal Transmitter range of fixed gas detectors is used to monitor areas where flammable, oxygen deficiency and toxic gases may pose a hazard to working environments. Are in conformity with the provisions of the following European Directive(s), when installed, operated, serviced and maintained in...
  • Page 97 Certificate Number: BVS 10 ATEX G 001; PFG 10 G 002 X Year of CE marking: 2009 Name: Paul Silva Position: Regulatory Compliance Manager Date: December 2012 Declaration Number: XNX EC -007 Declaration of Conformity in accordance with EN ISO/IEC 17050-1:2010 XNX Universal Transmitter Quick Start Guide...
  • Page 100 Find out more www.honeywellanalytics.com Contact Honeywell Analytics: Americas Asia Pacific Honeywell Analytics Honeywell Analytics Asia Pacific 405 Barclay Boulevard #508, Kolon Science Valley (1) Lincolnshire, IL 60069 187-10 Guro-Dong, Guro-Gu Seoul, 152-050, Tel: +1 847 955 8200 Korea Toll free: +1 800 538 0363 Tel: +82 (0)2 2025 0307 Fax: +1 847 955 8208 Fax: +82 (0)2 2025 0329 detectgas@honeywell.com analytics.ap@honeywell.com Europe, Middle East, Africa Life Safety Distribution AG Please Note: Wilstrasse 11-U11 While every effort has been made to ensure accuracy in this...

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