ABB Fulscope 76J Series Model C Instructions Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Nail Gun
  5. Fulscope 76J Series Model C
  6. Instructions manual
ABB Fulscope 76J Series Model C Instructions Manual

ABB Fulscope 76J Series Model C Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Instructions
Fulscope® 76J Series Model C
Pneumatic Recorder
ABB Instrumentation

Advertisement

Table of Contents
loading

Summary of Contents for ABB Fulscope 76J Series Model C

  • Page 1 Instructions Fulscope® 76J Series Model C Pneumatic Recorder ABB Instrumentation...
  • Page 2 Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of ABB Instrumentation.

  • Page 3: Table Of Contents

    76J Pneumatic Fulscope Recorder CONTENTS CONTENTS Section Page INTRODUCTION DESCRIPTION............................1 TECHNICAL CHARACTERISTICS......................2 PRODUCT IDENTIFICATION........................ 3 RELATED DUCUMENTATION ......................6 INSTALLATION UNPACKING............................7 MOUNTING ............................7 PROCESS CONNECTIONS........................9 2.3.1 Thermal Systems ..........................9 2.3.2 Pressure Systems ......................... 10 ELECTRICAL CONNECTIONS ......................
  • Page 4 76J Pneumatic Fulscope Recorder CONTENTS 5.7.9 Battery Operated Chart Drive Kit SK19535B per SPR 8425 ............43 5.7.10 Pipe Mounting Brackets .......................44 MD-J-076-17 Mounting Diagram, 76J Fulscope Recorder, Back or Bottom Connected MD-J-076-19 Mounting Diagram, 76J Fulscope Recorder, with Handle and Feet MD-J-076-20 Mounting Diagram, 76J Fulscope Recorder, for 2 inch Vertical Pipe MD-J-076-21...

  • Page 5: Introduction

    76J Pneumatic Fulscope Recorder INTRODUCTION INTRODUCTION DESCRIPTION Fulscope 76J Pneumatic Recorders measure and record process variables such as temperature, gage and absolute pressures, vacuum, liquid level, and flow. The recorders offer a selection of many different measuring elements which have been designed to permit direct connection of the instrument in a wide variety of process applications.

  • Page 6: Technical Characteristics

    76J Pneumatic Fulscope Recorder INTRODUCTION TECHNICAL CHARACTERISTICS Process Connections Bottom or Back connected (3 maximum) Air Supply and Output Connections Bottom connected or Back connected (1/4 inch internal NPT) Chart Drive (Electric) General purpose construction 120 or 240V, 50 or 60 Hz Power Consumption at 60 Hz: 5W, at 50 Hz: 3.4W Chart Drive (Spring Wound)

  • Page 7: Product Identification

    76J Pneumatic Fulscope Recorder INTRODUCTION PRODUCT IDENTIFICATION The serial number stamped on the data plate consists of the catalog number and a sequential identification number. The catalog number describes the construction of the recorder. For measuring element actuation ordering information, refer to the appropriate specification Sheet located in the Measuring Element tab section.
  • Page 8 76J Pneumatic Fulscope Recorder INTRODUCTION Pressure Elements (letter codes, C, J, P, and Z are ALWAYS installed in the upper left (second pen) position. For 2 or 3 pen instruments they can only be in pen 2 position.) Absolute Pressure Capsule Differential Pressure meter body.
  • Page 9 76J Pneumatic Fulscope Recorder INTRODUCTION MOUNTING CONFIGURATION - 9th Character Panel Mount (connections are at the back of the case) Wall Mount (connections are at the bottom of the case) 2 inch vertical pipe mounting brackets Handle and feet Handle and feet - with power cord 2 inch vertical pipe mounting brackets for pen codes C, J only Panel Mount for pen codes C, J, P, or Z (connections are at the back of the case) 2 inch vertical pipe mounting brackets for pen codes P and Z only...

  • Page 10: Related Ducumentation

    76J Pneumatic Fulscope Recorder INTRODUCTION RELATED DOCUMENTATION Additional documentation related to the use of the 440R can be found in the following documents. • IB-04F109 1401L - 1405L Model D Electrical-to-Motion Element (EME) for 76J, 120R. The 1400L Series EME units, are solid-state electro-mechanical units that convert electrical input signals to a mechanical movement compatible with the instrument linkage systems.

  • Page 11: Installation

    76J Pneumatic Fulscope Recorder INSTALLATION INSTALLATION UNPACKING Unpack and visually inspect the recorder. Normal shipment includes the following: • Box of 100 Charts. • Pen assortment for each recorder pen If the recorder has either the V-type pens or reservoir pens, the pen assortment consists of a 1/2 ounce bottle of ink with a dropper assembly for each pen color.

  • Page 12: Recorder Panel And Wall Mounting Dimensions (Connections At Back Or Bottom)

    76J Pneumatic Fulscope Recorder INSTALLATION Figure 2. Recorder Panel and Wall Mounting Dimensions (Connections at Back or Bottom)

  • Page 13: Process Connections

    76J Pneumatic Fulscope Recorder INSTALLATION PROCESS CONNECTIONS CAUTION When installing thermal systems or volumetric type pressure systems never cut the flexible capillary tubing, and do not make bends smaller than a 3 " (76 mm) radius. 2.3.1 Thermal Systems Locate flexible connecting capillary tubing where it will not contact extremely hot or cold surfaces.

  • Page 14: Installing Thermospeed Sleeve

    76J Pneumatic Fulscope Recorder INSTALLATION Plain Capillary Bulb, Flexible Extension with Threaded Union Connection, Termination No. 14 Fixed Dimension Bulb, with Rigid Extension, Threaded Union Connection, Termination No. 23 Figure 3b. Mounting dimensions of Common Thermal Elements Figure 4. Installing Thermospeed Sleeve...

  • Page 15: Pressure Systems

    76J Pneumatic Fulscope Recorder INSTALLATION 2.3.2 Pressure Systems Open Element Type The open element type pressure system has a pressure connection at the bottom or back of the recorder case, Figure 2. Connect the process line to the 1/4" NPT port in the case fitting. If necessary, a pulsation damping unit can be installed in the liquid filled process line to reduce the effect of pulsations on the record.

  • Page 16: Setting Spring Wound Dual Speed Chart Drive Switch

    76J Pneumatic Fulscope Recorder INSTALLATION Figure 5. Electrical Connections SETTING SPRING WOUND DUAL SPEED CHART DRIVE SWITCH Set the rotation period for the spring wound dual speed chart drive by setting the switch for either Hours or Days. Reference Table 3 and Figure 29 in the Parts List section. SETTING BATTERY OPERATED CHART DRIVE JUMPER Set the rotation period for the battery operated chart drive by placing the jumper as indicated in Figure 6.

  • Page 17: Operation

    76J Pneumatic Fulscope Recorder OPERATION OPERATION PREPARING RECORDER FOR OPERATION 1. Pull pen lifter forward to raise pen off chart, Figure 7. 2. Start chart drive as follows: a. Electric Chart Drive - Turn power on. b. Spring-Wound chart drive - Lift clamp in chart hub and remove chart. Wind clock using key supplied with recorder, then replace chart.

  • Page 18: Chart Plate And Chart Drive Components

    76J Pneumatic Fulscope Recorder OPERATION Figure 7. Chart Plate and Chart Drive Components...

  • Page 19: Pen Identification

    76J Pneumatic Fulscope Recorder OPERATION PEN IDENTIFICATION One-pen recorders are always supplied with a red pen. The measuring element is located on the upper right-hand side of the case. The location of the measuring elements and their associated pens is shown in Figure 8. The elements and pens are color coded for easy identification.
  • Page 20 76J Pneumatic Fulscope Recorder OPERATION...

  • Page 21: Maintenance

    76J Pneumatic Fulscope Recorder MAINTENANCE MAINTENANCE CHANGING CHART 1. Pull pen lifter forward to raise pens off chart, Figure 9. 2. Lift clamp in chart hub and remove used chart. 3. Insert new chart on hub and engage edge of chart under chart retainer tabs. 4.

  • Page 22: Pen Calibration

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 9. Fiber-Tip Pen If the pen fails to touch the chart paper bend the pen arm slightly as described in paragraph 4.3.1. When the recorder is not in use, place the pen cap on the tip of the pen to protect and seal the tip from evaporation.

  • Page 23: Test Setup

    76J Pneumatic Fulscope Recorder MAINTENANCE For example, a typical thermal system has a range of 30 to 130°. First determine the span. Span = Upper Range Value – Lower Range Value Span = 130°F - 30°F = 100°F Next, determine the actual input value for 0, 100, and 50% of span for calibrating purposes. Input Value at Required % = (Required % x Span) + Lower Range Value Input Value at 0% =(0 x 100°F) + 30°F = 30°F...

  • Page 24: Test Hookup For Pressure Calibration

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 10. Test Hookup for Pressure Calibration Figure 11. Test Hookup for Temperature Calibration...

  • Page 25: Precalibration Alignment

    76J Pneumatic Fulscope Recorder MAINTENANCE 4.4.2 Precalibration Alignment * NOTE: Precalibration alignment is required only if the recorder has been disassembled or if a major component has been replaced. If instrument has not been disturbed and requires only calibration, proceed to 4.4.3 Zero Adjustment.

  • Page 26: Adjusting Pen Arm Micrometer Screw

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 13. Adjusting Pen Arm Micrometer Screw 5. Rotate chart and place pen on a time line near 0%. Move pen up scale and observe if pen point follows the arc of the time line. If pen point tracks above the time line, slide the pen up the arm.

  • Page 27: Fine Span Adjustment On Receiver Bellows

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 14A. Fine Span Adjustment on Receiver Bellows Connecting Link with Overthrow Spring Take-Off Input Connection Figure 14B. Receiver Bellows...

  • Page 28: Spiral Bourdon Spring

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 15. Spiral Bourdon Spring Figure 16. Gas Bourdon with Case Temperature Compensation...

  • Page 29: Zero Adjustment

    76J Pneumatic Fulscope Recorder MAINTENANCE 11. Observe linkage angles as shown in Figure 13. Continue changing pivot hole selection and Coarse zero adjustment until 90° angles appear with pen at midchart. Linkage is now square and aligned for calibration. 4.4.3 Zero Adjustment Refer to Figures 14, 15, and 16 for similar measuring element and locate related adjustments.

  • Page 30: Measuring Element Replacement

    76J Pneumatic Fulscope Recorder MAINTENANCE 3. Repeat Zero, Span and Linearity adjustments for required accuracy. * NOTE: Changing hole selection from hole No. 1 to No. 6 changes linearity approximately 2%. If link appears to be too long or short, it may be necessary to move measuring element for additional correction as follows: With 50% input, loosen measuring element mounting screws and slide...

  • Page 31: Thermal System

    76J Pneumatic Fulscope Recorder MAINTENANCE 4.5.2 Thermal System 1. Turn off all electrical power to Fulscope. 2. Remove chart plate and connecting link. 3. Remove terminal block mounting screws and necessary wires to move terminal block for access to case opening. Refer to Figure 17. 4.

  • Page 32: Field Installation Calibration Tag

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 18. Field Installation Calibration Tag Remove case fitting from access plate. * NOTE: In either of the following steps it may be necessary to release instrument mounting brackets to extend bottom of case forward for full access opening clearance.

  • Page 33: Typical Replacement Measuring Element

    76J Pneumatic Fulscope Recorder MAINTENANCE Figure 19. Typical Replacement Measuring Element...
  • Page 34 76J Pneumatic Fulscope Recorder MAINTENANCE...

  • Page 35: Parts List

    76J Pneumatic Fulscope Recorder PARTS LIST PARTS LIST ORDERING INFORMATION When ordering parts always specify the complete serial number of the instrument. RECOMMENDED SPARE PARTS A plus (+) sign before the item number indicates that the item is a recommended spare part. PARTS AVAILABILITY The parts list may contain parts that are not salable.

  • Page 36: Door Subassemblies

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.1 DOOR SUBASSEMBLIES Refer to Figure 20. 3S1249A1 Door S.A., Glass 3S1249A2 Door S.A., Glass and Door Lock 3S1249C1 Door S.A., Acrylic 3S1249C2 -Door S.A., Acrylic and Door Lock Item Part No. Description No. Req’d 3P1820 Door 7P218...

  • Page 37: Chart Sub-Assemblies

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.2 CHART SUB-ASSEMBLIES Refer to Figure 21. Item Part No. Description No. Req’d Case Mounting Lug, 5/16 - 18 x 1/2 Hex Hd Screw Washer, 5/16 x 1/16 Thick 79P368B Case Mounting Lug 6S371B System Entry Plate 6S1122B System Entry Plate...

  • Page 38: Pen Movement Sub-Assemblies

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.3 PEN MOVEMENT SUB-ASSEMBLIES Item Part No. Description No. Req’d 93S114 One Pen Movement (See Figure 22) 93S115 Two Pen Movement (See Figure 23) 93S99 Three Pen Movement (See Figure 24) 51P226 Pivot Clip (one for each movement) 1, 2 or 3 59P106 Pillar for One Pen Movement...

  • Page 39: Two Pen Movement 93S115

    76J Pneumatic Fulscope Recorder PARTS LIST Figure 23. Two Pen Movement 93S115...

  • Page 40: Three Pen Movement 93S99

    76J Pneumatic Fulscope Recorder PARTS LIST Figure 24. Three Pen Movement 93S99...

  • Page 41: Pen Arm Sub-Assemblies

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.4 PEN ARM SUB-ASSEMBLIES One Pen Recorder - Ref. to Figure 25 Item Part No. Description No. Req’d 79S122 Pen Arm S. A. 9P916 Adjustment Screw 54S18 V-Pen, Long 54S14 Reservoir Pen, Medium 75P24 Cleaning Wire for Reservoir Pen (0.004 Dia.) 9P742 Pen Arm S.A.

  • Page 42: Recording Pen Ink

    76J Pneumatic Fulscope Recorder PARTS LIST Three Pen Recorder - Refer to Figure 26 Item Part No. Description No. Req’d 79S131B Pen Arm S. A., Red Pen 79S129A Pen Arm S. A., Blue Pen 79S128 Pen Arm S.A., Purple Pen 9P916 Adjustment Screw - Red Pen 9P917...

  • Page 43: Disposable Fiber-Tip Pen Kits For Circular Charts

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.5 DISPOSABLE FIBER-TIP PEN KITS FOR CIRCULAR CHARTS Each kit contains three pen cartridges and one mounting clip (51P713). Clip is only required for conversion. Refer to Figure 27. Pen Kit Number Color #1 Pen #2 Pen #3 Pen 155S175-3...

  • Page 44: Electric Chart Drive

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.6 ELECTRIC CHART DRIVE Refer to Figure 28. Item Part No. Description No. Req’d 68S232-_ _ Electric Chart Drive (Refer to Table 3 to obtain part number suffix which specifies rotation, voltage and frequency. 59P112 Chart Drive Mounting Pillar 90S277...

  • Page 45: Terminal Block Assembly 113S50

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.7 TERMINAL BLOCK ASSEMBLY 113S50 Refer to Figure 29. Item Part No. Description No. Req’d 14P789 Mounting Bracket 29P236 Insulator 113S49 Terminal Block, 6 Place • Screw, #6-32 x 5/16” Binding Hd • Terminal Block Mounting Screw, #8-32 x 5/8” Rd Hd •...

  • Page 46: Spring Wound Chart Drive Kits

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.8 SPRING WOUND CHART DRIVE KITS Refer to Figure 30. Item Part No. Description No. Req’d 6P4173 Adapter Plate 10P1740 Adapter Plate Mounting Pillar 83S401_ _ Chart Drive (Refer to Table 3 for part number suffix) 90S277 Chart Hub SA •...

  • Page 47: Battery Operated Chart Drive Kit Sk19535B Per Spr 8425

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.9 BATTERY OPERATED CHART DRIVE KIT SK19535B Refer to Figure 31. Item Part No. Description No. Req’d 23-A31 Adapter Kit Pillar SK19535C W.253 Chart Drive 90S277 Hub Chart • Set Screw, #8-32 x 1/4" Allen hd Cup Pt •...

  • Page 48: Pipe Mounting Brackets

    76J Pneumatic Fulscope Recorder PARTS LIST 5.7.10 PIPE MOUNTING BRACKETS Refer to Figure 32. Item Part No. Description No. Req’d 14S109 Pipe mounting Bracket for 2” Pipe 14P641 Bracket • Case to Bracket Mounting Screw 1/4” - 20 x 1/2” rd Hd •...
  • Page 49 MOUNTING DIMENSIONS Cat. No. 76J Model C FULSCOPE Recorder Cust. No. ABB No. for Panel or Surface Mounting Also Refer to Dwgs. Certified by Date MD-J-076-17 Issue 2 Sheet 1 of 1 Instrumentation Inc. Printed in U.S.A. ©, 1998, ABB...
  • Page 50 MOUNTING DIMENSIONS Cat. No. 76J Model C FULSCOPE Recorder Cust. No. ABB No. for 2 Inch Vertical Pipe Mounting Also Refer to Dwgs. Certified by Date MD-J-076-19 Issue 2 Sheet 1 of 1 Instrumentation Inc. Printed in U.S.A. ©, 1998, ABB...
  • Page 51 MOUNTING DIMENSIONS Cat. No. 76J Model C FULSCOPE Recorder Cust. No. ABB No. for 2 Inch Vertical Pipe Mounting Also Refer to Dwgs. Certified by Date MD-J-076-20 Issue 2 Sheet 1 of 1 Instrumentation Inc. Printed in U.S.A. ©, 1998, ABB...
  • Page 53 Cust. No. ABB No. Differential or Absolute Pressure Meter Body and Term. Nos. 183-186, 191, 192, 194, 196, 197 Also Refer to Dwgs. Certified by Date MD-J-076-21 Issue 3 Sheet 1 of 2 Instrumentation Inc. Printed in U.S.A. ©, 1998, ABB...
  • Page 54 Model 224 Manometer (Termination Nos: 191 to 197) Term Working Body Upper Lower Pressure Material Pressure Pressure Connections Connections 1,000 psi Bar Stock Brass 1/8" NPT 1/8" NPT 2-1/16 4 2-15/16 2-1/32 2 1,500 psi Cold Rolled Steel 1/4" NPT 1/4"...
  • Page 55 Battery Operated Not for construction unless certified. ABB Instrumentation Connection Diagram Cat. No. 76J Recorders Cust. No. ABB No. Also Refer to Dwgs. WD-J-076-2 Rev 3 Sheet 1 of 1 Certified by Date Printed in U.S.A. ©, 1998, ABB Instrumentation Inc.
  • Page 56 ABB Instrumentation Connection Diagram Cat. No. 76J Recorders with Cust. No. ABB No. 1401, 1402, 1403, 1404 EME Elements Also Refer to Dwgs. WD-J-076-6 Rev 5 Sheet 1 of 1 Certified by Date Printed in U.S.A. ©, 1998, ABB Instrumentation Inc.
  • Page 57 PRODUCTS AND SERVICING A Comprehensive Instrumentation Range Servicing Sensors, transmitters and related instruments for flow, ABB Instrumentation provides a comprehensive temperature, pressure, level and other process variables after sales service via a Worldwide Service Organization. Contact one of the following offices...
  • Page 58 The Company’s policy is one of continuous product improvement and the right is reserved to modify specifications contained herein without notice. ©1998 ABB Instrumentation IB-03A107, Issue 3 6/98 ABB Kent-Taylor Ltd. ABB Instrumentation Inc. ABB Kent-Taylor SpA St. Neots Cambs.

Table of Contents