Motorola MPx200 Service Manual
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Motorola MPx200 Service Manual

Motorola MPx200 Service Manual

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Motorola MPx200 Service Manual
Rev 4.0
CMCS Proprietary & Confidential
Date: 2003/11/28

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Summary of Contents for Motorola MPx200

  • Page 1 Motorola MPx200 Service Manual Rev 4.0 CMCS Proprietary & Confidential Date: 2003/11/28...
  • Page 2 Copyright Statement Copyright 2001 by Chi Mei Communication Systems, Inc. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Chi Mei Communication Systems, Inc.

  • Page 3: Table Of Contents

    PGRADE IZARD 3-3 I NITIAL NSPECTION Confidential 3-4 L EVEL EVEL EPAIR CHAPTER 4 MECHANICAL EXPLODED DIAGRAM OF MPX200 ............19 CHAPTER 5 DISASSEMBLY AND ASSEMBLY TIPS.................. 20 5.1 L EVEL ISASSEMBLY 5.2 L EVEL SSEMBLY 5.3 L EVEL ISASSEMBLY 5.4 L...

  • Page 4: Preface

    Motorola MPx200 Service Manual Preface This service manual is designed for experienced technicians to support basic servicing on Motorola MPx200. It consists product specification, configuration, level 1 and level 2 troubleshooting , and disassembly of MPx200. Confidential CMCS Proprietary & Confidential...

  • Page 5: Chapter 1 Product Specifications

    Motorola MPx200 Service Manual Chapter 1 Product Specifications Clam Shell Style Phone Internal Antenna Tri-band E-GSM 900, GSM 1800, GSM 1900 GPRS Class B, 4+1 Slot (Class 8) 2.2 “ 65K Color Display with 0.8” Monochrome LCD Five Way Navigation Key SD/MMC Slot Infrared &...
  • Page 6 Motorola MPx200 Service Manual Tri-band Operation: E-GSM 900, GSM 1800, and GSM 1900 GSM Phase 2+ GSM Data: Up to 14.4 kbps GPRS Class: B Slots: 4+1 Coding Scheme: CS-1, CS-2, CS-3, CS-4 Downlink Rate: Up to 53.6 kbps (CS-2) Uplink Rate: Up to 13.4 kbps (CS-2)
  • Page 7 Motorola MPx200 Service Manual Personal Organizer Contacts Calendar Tasks Voice Notes Calculator Management Personalization Home Screen Ring Tones (MIDI and WAV Format) Alarm Tones Messaging Email MSN Messenger Internet Explore Confidential Language: WAP, HTML, cHTML Supported Images and Sounds Supported, but Frames on a Web Page is...

  • Page 8: Chapter 2. Configuration

    Motorola MPx200 Service Manual Chapter 2. Configuration 2-1 Front External Display Confidential Handstrap Hole Speaker Sync/charger socket Memory card slot CMCS Proprietary & Confidential...

  • Page 9: Side

    Motorola MPx200 Service Manual 2-2 Side Confidential Handset Socket CMCS Proprietary & Confidential...

  • Page 10: Open

    Motorola MPx200 Service Manual 2-3 Open Main Display Direction Key Soft Key Confidential End Button Action Button Soft Key Back Button Talk Button Jog Dial Home Button Pound Key Power Button Keypad Infrared port Microphone Asterisk Key CMCS Proprietary & Confidential...

  • Page 11: Chapter 3 Trouble Shooting

    Motorola MPx200 Service Manual Chapter 3 Trouble Shooting 3-1. Test equipment and tools PC UpgradeWizard TORX T5 screwdriver Tweezers 3-2. PC UpgradeWizard PC UpgaradeWizard is an application that lets engineers to re-download Smartphone on the local system. The main function of PC UpgradeWizard is to update newest software version.
  • Page 12 Motorola MPx200 Service Manual Choose your destination directory to setup, then press “Next” button. Confidential Press “Next” for starting copying files CMCS Proprietary & Confidential...
  • Page 13 Motorola MPx200 Service Manual Press “Finish” to finish setup process. Confidential 3.2.2 Installation of USB driver for Handset Power off the Smartphone. Hold the left direction key then plug in the USB cable. Windows 2000 should launch a splash that indicates that a new USB device is found.
  • Page 14 Motorola MPx200 Service Manual 3.2.3 Starting PC UpgaradeWizard Connect the smartphone via USB cable. Then, Simply execute the PC .exe) to start up application, and the UpgradeWizard UpgradeWizard following screen will come out. Confidential CMCS Proprietary & Confidential...
  • Page 15 Motorola MPx200 Service Manual Release the left key when the mobile has been found. Confidential Browse the directory to select the files to download CMCS Proprietary & Confidential...
  • Page 16 Motorola MPx200 Service Manual Click OK bottom after selecting the IMG to proceed the job. Confidential The process events will be displayed, include process status and messages CMCS Proprietary & Confidential...
  • Page 17 Motorola MPx200 Service Manual Click “ Finish” to complete the download Confidential If any error occurs during process, error messages will show on the screen. CMCS Proprietary & Confidential...

  • Page 18: Initial Inspection

    Motorola MPx200 Service Manual 3-3 Initial Inspection Input these format string in idle state and <Send> key to check status Check IMEI: * # 0 6 # Check FQC mode: * # * * 3 7 2 # Check Engineering menu: * # * * 3 6 4 #...
  • Page 19 Motorola MPx200 Service Manual and PCB is ok or not 2. Reconnect the FPC cable 3. Replace a new speaker Microphone doesn’t Component shift 1. Visually inspect if the function contact point between micphone and PCB pads is contacting well 2.
  • Page 20 Motorola MPx200 Service Manual Confidential CMCS Proprietary & Confidential...

  • Page 21: Chapter 4 Mechanical Exploded Diagram Of Mpx200

    Motorola MPx200 Service Manual Chapter 4 Mechanical Exploded Diagram of MPx200 Confidential CMCS Proprietary & Confidential...

  • Page 22: Chapter 5 Disassembly And Assembly Tips

    Chapter 5 Disassembly and Assembly Tips This chapter serves as a guideline to help the respective service personnel in the repairing of MPx200 up to level 2. At Level 1 stage, technician can repair those components without using screwdriver or any special devices.

  • Page 23: Level 1 Disassembly

    Motorola MPx200 Service Manual 5.1 Level 1 Disassembly Step 1: Push the battery latch downward at the position (illustrated in the photo) Confidential Step 2: Remove battery cover completely. Battery CMCS Proprietary & Confidential...
  • Page 24 Motorola MPx200 Service Manual Step 3: Press the surface of battery illustrated in the photo by finger. Confidential Step 4: Remove battery completely. Battery CMCS Proprietary & Confidential...

  • Page 25: Level 1 Assembly

    Motorola MPx200 Service Manual Step 5: Completely disassemble the battery and battery cover. Confidential 5.2 Level 1 Assembly Step1: Insert the battery with a small angle into the handset. Notice that the 2 hooks at the front of the battery must be insert into the corresponding holes of case at first.
  • Page 26 Motorola MPx200 Service Manual Step 2: Press the battery downward. Confidential Step 3: Put battery cover upon Case-D at the position. The gap between battery cover and Case-C is about 2mm. CMCS Proprietary & Confidential...

  • Page 27: Level 2 Disassembly

    Motorola MPx200 Service Manual Step 4: Push the battery cover forward and hear a click sound to make sure the latch of battery cover can lock Case-D. Thus complete the assembly process. Push Confidential 5.3 Level 2 Disassembly Step 1: Remove 4 screws illustrated in the photo by screwdriver.
  • Page 28 Motorola MPx200 Service Manual Step 2: Press the specified point of Case-D above the Case-C’s hook outward strenuously by screwdriver and pull Case-D upward. Do same action to the opposite side (dotted line circle). Confidential Step 3: Open Case-D by pulling it upward.
  • Page 29 Motorola MPx200 Service Manual Step 4: Remove the Case-D as shown in the photo. Case Confidential Step 5: Release the FPC connector from PCB. CMCS Proprietary & Confidential...
  • Page 30 Motorola MPx200 Service Manual Step 6: Remove PCB from Case-C. Confidential Step 7: Remove keypad from Case-C. CMCS Proprietary & Confidential...
  • Page 31 Motorola MPx200 Service Manual Step 8: Remove power-key from Case-C. Power Key Confidential Step 9: Remove Lens IrDA from Case-C. IrDA IrDA Lens CMCS Proprietary & Confidential...
  • Page 32 Motorola MPx200 Service Manual Step 10: Use a tweezers to remove microphone from Case-C. Microphone Tweezer Confidential Step 11: Remove Audio Jack Cover from Case-D. Audio Jack cover CMCS Proprietary & Confidential...
  • Page 33 Motorola MPx200 Service Manual Step 12: Remove the SD Card Socket cover from the Case-D. SD Card socket cover Confidential Step 13: Press battery connector by screwdriver and remove it. Battery connector CMCS Proprietary & Confidential...
  • Page 34 Motorola MPx200 Service Manual Step 14: Use a tweezers or a knife to remove 4 screw caps from Case-B. Screw caps can’t be recycled. Confidential Step 15: Remove the 4 screws from Case-B. CMCS Proprietary & Confidential...
  • Page 35 Motorola MPx200 Service Manual Step 16: Separated Case-A and Case-B by fingernail. Confidential Step 17: Unlock the hook at the position illustrated in the photo and remove Case-A from Case-B completely. CMCS Proprietary & Confidential...
  • Page 36 Motorola MPx200 Service Manual Step 18: Remove FPC connector from LCM. Confidential Step 19: Use a tweezers to open the connector on LCM illustrated in the photo. CMCS Proprietary & Confidential...
  • Page 37 Motorola MPx200 Service Manual Step 20: Use a tweezers to remove FPC from the connector on LCM. Confidential Step 21: Remove LCM from Case-B completely. CMCS Proprietary & Confidential...
  • Page 38 Motorola MPx200 Service Manual Step 22: Remove FPC from Case-B and Case-C completely when the angle between the cases are about 100°. Confidential About 100° Step 23: Remove vibrator from the Case-B (If there is a plastic tape on the magnet, please don’t remove it.)

  • Page 39: Level 2 Assembling

    Motorola MPx200 Service Manual Step24: Remove receiver from Case-B. Receiver Confidential 5.4 Level 2 Assembling Step 1: Insert battery connector into the specified hole illustrated in the photo CMCS Proprietary & Confidential...
  • Page 40 Motorola MPx200 Service Manual Step 2: Place SD card socket cover into Case-D. SD card socket cover Confidential Step 3: Place audio jack cover into Case-D. Audio jack cover CMCS Proprietary & Confidential...
  • Page 41 Motorola MPx200 Service Manual Step 4: Place FPC into the cave of Case-B and Case-C when the angle between the cases are about 100°. Notice that the white dot symbol is located at the Case-B side. Dot symbol Confidential About 100°...
  • Page 42 Motorola MPx200 Service Manual Step 6: Place power key into the Case-C. Power key Confidential Step 7: Put microphone into the hole of Case-C. CMCS Proprietary & Confidential...
  • Page 43 Motorola MPx200 Service Manual Step 8: Place keypad on the Case-C. Keypad Confidential Step 9: Place PCB on the Case-C. CMCS Proprietary & Confidential...
  • Page 44 Motorola MPx200 Service Manual Step 10: Assemble FPC connector to PCB. Confidential Step 11: Assemble Case-D and Case-C. CMCS Proprietary & Confidential...
  • Page 45 Motorola MPx200 Service Manual Step 12: Fasten the 4 screws illustrated in photo with screwdriver. Confidential Step 13: Place receiver on Case-B. CMCS Proprietary & Confidential...
  • Page 46 Motorola MPx200 Service Manual Step 14: Put vibrator into the hole of Case-B. Vibrator Confidential Step 15: Place LCM on the Case-B. CMCS Proprietary & Confidential...
  • Page 47 Motorola MPx200 Service Manual Step 16: Mate FPC connector to LCM. Confidential Step 17: Mate the FPC to PCB connector. CMCS Proprietary & Confidential...
  • Page 48 Motorola MPx200 Service Manual Step 18: Assemble Case-A to Case-B by hooking the point which at the front side. Confidential Step 19: Fasten the 4 screws illustrated in photo with screwdriver CMCS Proprietary & Confidential...
  • Page 49 Motorola MPx200 Service Manual Step 20: Assemble 4 new screw caps on the holes of Case-B. Confidential CMCS Proprietary & Confidential...

  • Page 50: Chapter 6 Spare Part List

    Motorola MPx200 Service Manual Chapter 6 Spare Part List Item Part Number Description Q’ty MEBEN61005B ASSEMBLY BAZEL UNIT-Orange MEBEN61001B ASSEMBLY BAZEL UNIT-Generic EMEA MEBEN61004B ASSEMBLY BAZEL UNIT-AWS MEBEN61002B Rear Case Assembly Upper Unit Rear Case Assembly Lower Unit (Including 20BENB10001...
  • Page 51 Motorola MPx200 Service Manual PIN_AB7041-A0E1G_SMT4 FPC Upper to Lower_40 pins X 0.4p BTB MEBEN14001A Connector_FPC thickness =0.1mm S0S2014T010 Speaker LITHIUM BACKUP S0BML614090 BATTERY_3.4mAH_Dimension: 6.8mm*1.8mm_ML614 S0MFPT22030 Microphone MEBEN33002B Sponge Secondary LCD MEBEN05001A Name Plate MEBEN84001B Adhesive Main LCD MEBEN84002B Adhesive Secondary LCD...

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