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Summary of Contents for Danfoss PLUS+1
- Page 1 MAKING MODERN LIVING POSSIBLE Technical Information Transit Mixer Controller (TMC) powersolutions.danfoss.com...
- Page 2 Technical Information Transit Mixer Controller (TMC) Revisions Table of Revisions Revision History Date Page Changed 17 Sep 2013 New layout 02 Jul 2013 Updated photo of TMC 02 Dec 2010 Initial release 11061324 • Rev CA • Sep 2013...
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Page 3: Table Of Contents
Installation Input/Output ....................................7 Wiring Recommendations ..............................8 Product Environmental Testing Criteria ............................9 Specifications General PLUS+1 Module Ratings ........................... 9 Testing Criteria ..................................9 Housing ....................................10 TMC Software Overview ....................................11 Operation Definitions ................................11 Cabin Station ..................................11 Remote Station .................................. -
Page 4: Product Overview
Hardware configuration pins allow the TMC to interface with Danfoss and competitor hydraulic systems. y TMC software parameters and control features are easily accessed and changed using the PLUS+1 Service Tool. y CAN bus communication allows up to five TMC controllers to be installed on a vehicle allowing both cabin and remote control. -
Page 5: Ordering Information
10104136 Deutsch® mating connector 11012648 bag assembly Panel mounting kit 11083012 PLUS+1 GUIDE P1D file is required in order to access tuning parameters. PLUS+1 GUIDE application (including Service .exe File * Tool) TMC parameter file (P1D) 70048136.P1D * * Download on line at: www.Danfoss.com... -
Page 6: Mechanical Installation
Technical Information Transit Mixer Controller (TMC) Mechanical Installation Unit Dimensions 112.00 85.00 [4.40] [3.35] 93.00 [3.66] 84.00 [3.30]] 64.00 [2.52] 72.00 [2.83] 29.00 [1.14] Minimum 1.00 [0.04] Dual Color (amber/red) LED Maximum 5.00 [0.20] 40.0 [01.57] Dimensions for Deutsch connector (not included) P108 256 Panel Cutout Dimensions... -
Page 7: Electrical Installation
Not used * See TMC Configuration Options, below. TMC Configuration Options* Function Config 0 Config 1 TMC remote station TMC cabin station with Danfoss hydraulics ® TMC cabin station with Bosch-Rexroth hydraulics ® TMC cabin station with Eaton hydraulics * Each Config pair (Config 0/Config1) defines a pre-determined set of TMC software parameters... -
Page 8: Wiring Recommendations
Avoid running wires near moving or vibrating components. y Avoid long, unsupported wire spans. y All analog sensors should be powered by the sensor power source from the PLUS+1 Controller. Sensor rounds should be returned to the machine control system common ground. -
Page 9: Product Specifications
(with mating connector attached) IP 67* (rear) CE rating CE compliant * PLUS+1 module IP 67 rating is only valid when the module mating connector is in place and unused connector pin positions have sealing plugs installed. Testing Criteria Climate Environment... -
Page 10: Housing
Electrostatic discharge EN 60-1 000-4-2 Auto electrical transients ISO 7637-2, ISO 7637-3 Short circuit protection Danfoss test Inputs and outputs survive continuous short circuit. Normal function resumes when short is removed. Reversed polarity protection Danfoss test Survives reverse polarity at supply voltage for at least five minutes. -
Page 11: Tmc Software
Technical Information Transit Mixer Controller (TMC) TMC Software Overview TMC software controls the operation of a transit mixer drum by reading inputs from the TMC controller’s input pins, CAN bus, operator control dial and operator switch, and by providing control outputs to the TMC controller’s output pins and CAN bus. -
Page 12: Charge Function
Technical Information Transit Mixer Controller (TMC) Operation Charge Function Definitions Transit mixer charge functionality is enabled from an activated TMC by pushing the yellow TMC (continued) control button and turning the rotary dial to the right (clockwise). Drum speed and engine RPM are functions of the rotary dial position. -
Page 13: System Installation System Set-Up
Remote Station is connected. Failure to reboot may cause TMC CAN bus address conflicts. 3. Adjust TMC application tuning parameters. The PLUS+1 Service Tool is used to access and change TMC application software tuning Manual, 520L0899. parameters, reference PLUS+1 GUIDE Service Tool User PLUS+1 GUIDE TMC P1D file is required in order to access tuning parameters. -
Page 14: Software Parameter Set-Up Service Tool Interface
Technical Information Transit Mixer Controller (TMC) Software Parameter Set-up Service Tool Limit Drum Speed Interface This screen shows an overview of the system, inputs to the application and output signals to the drum. It also shows what system (as set by the configuration pins) is connected: 0, 1, 2, or 3. There are also hyperlinks to parameter settings and the log page. -
Page 15: Rotary Switch Calibration
Technical Information Transit Mixer Controller (TMC) Service Tool Rotary Switch Calibration Interface This screen is used to calibrate the rotary dial. (continued) 1. Click the start calibration button and turn the switch to neutral and the end positions. Rotary Switch Time Ramp Parameters to set ramping time for incoming (scaled) signal: y EE_RotSwTimeR_Range y EE_RotSwTimeR_DecTime... -
Page 16: System 0, 1, 2, Or 3
Technical Information Transit Mixer Controller (TMC) Service Tool System 0, 1, 2, or 3 Interface The system screens have hyperlinks to the different parameter setting screens, some basic screens, (continued) and some advanced screens where you can set the parameters in a graph. These different pages can also be reached from the hyperlinks in the log page. -
Page 17: Pid Feed-Forward Parameters
Technical Information Transit Mixer Controller (TMC) Service Tool PID Feed-Forward Parameters Interface The profile for the feed-forward from rotary dial signal: (continued) y EE_SysX_RotSw_PID_X1 y EE_SysX_RotSw_PID_X2 y EE_SysX_RotSw_PID_X3 y EE_SysX_RotSw_PID_X4 y EE_SysX_RotSw_PID_X5 y EE_SysX_RotSw_PID_X6 y EE_SysX_RotSw_PID_Y1 y EE_SysX_RotSw_PID_Y2 y EE_SysX_RotSw_PID_Y3 y EE_SysX_RotSw_PID_Y4 y EE_SysX_RotSw_PID_Y5 y EE_SysX_RotSw_PID_Y6... -
Page 18: Pid P Parameters
Technical Information Transit Mixer Controller (TMC) Service Tool PID P Parameters Interface The Accel_Decel block increases the P variable value of the PID at the pump speed acceleration or (continued) deceleration. Filter: y EE_SysX_AccDec_DerivTm y EE_SysX_AccDec_FltTml y EE_SysX_AccDec_FltNmbr y EE_SysX_AccDec_Mull Time Ramp: y EE_SysX_AccDec_TRRange y EE_SysX_AccDec_TRDec... -
Page 19: Pid Algorithm Parameters
Technical Information Transit Mixer Controller (TMC) Service Tool PID Algorithm Parameters Interface The PID function parameters: (continued) y EE_SysX_PID_Range y EE_SysX_P_Gain y EE_SysX_I_Gain y EE_SysX_D_Gain Limit drum speed. Maximum and minimum for the drum speed: y EE_SysX_Min_DrumSpeed_Discharge y EE_SysX_Max_DrumSpeed_Charge 11061324 • Rev CA • Sep 2013... -
Page 20: Engine Rpm Request Profile
Technical Information Transit Mixer Controller (TMC) Service Tool Engine RPM Request Profile Interface The profile for the requested diesel engine RPM: (continued) y EE_SysX_EngRPM_Request_X1 y EE_SysX_EngRPM_Request_X2 y EE_SysX_EngRPM_Request_X3 y EE_SysX_EngRPM_Request_X4 y EE_SysX_EngRPM_Request_X5 y EE_SysX_EngRPM_Request_X6 y EE_SysX_EngRPM_Request_Y1 y EE_SysX_EngRPM_Request_Y2 y EE_SysX_EngRPM_Request_Y3 y EE_SysX_EngRPM_Request_Y4 y EE_SysX_EngRPM_Request_Y5 y EE_SysX_EngRPM_Request_Y6... -
Page 21: Output Soft Ramp
Technical Information Transit Mixer Controller (TMC) Service Tool Output Soft Ramp Interface This ramp block is located after the PID to ramp the TMC output signal. (continued) y EE_SysX_SoftRamp_Sft_Strt y EE_SysX_SoftRamp_Sft_End y EE_SysX_SoftRamp_Rnge y EE_SysX_SoftRamp_Dec_Tm y EE_SysX_SoftRamp_Inc_Tm 11061324 • Rev CA • Sep 2013... -
Page 22: All Parameter Summary
Technical Information Transit Mixer Controller (TMC) Service Tool All Parameter Summary Interface This screen is used to write all parameters to a savable file. (continued) 11061324 • Rev CA • Sep 2013... - Page 23 Technical Information Transit Mixer Controller (TMC) Notes 11061324 • Rev CA • Sep 2013...
- Page 24 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.