Safety Check-Out; Table Of Contents; Leakage; Model Identification - Sony MDS-JE510 Service Manual

SAFETY CHECK-OUT

After correcting the original service problem, perform the follow-
ing safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.

LEAKAGE

The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leak-
age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The "limit" indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15µF
Fig. A. Using an AC voltmeter to check AC leakage.

MODEL IDENTIFICATION

— BACK PANEL —
Parts No. Model
4-985-670-6 US model
4-985-670-7 Canadian model
4-985-670-8 E, Singapore model
4-985-670-9 Hong Kong model
4-990-650-1 AEP, German model
4-990-651-0 AEP, German model
4-990-651-1 UK model
AC
1.5k Ω
voltmeter
(0.75V)
Earth Ground
Parts No.
Product country
MALAYSIA
MALAYSIA
MALAYSIA
MALAYSIA
JAPAN
MALAYSIA
MALAYSIA

TABLE OF CONTENTS

1. SERVICING NOTE
2. GENERAL
.......................................................................... 7
3. DISASSEMBLY
3-1. Case and Front Panel Assembly .......................................... 20
3-2. Bracket (T), (L) and (R) ...................................................... 20
3-3. BD Board ........................................................................... 21
3-4. SUB Chassis ........................................................................ 21
3-5. Shutter Assembly ................................................................ 22
3-6. Over Write Head ................................................................. 22
3-7. Slider Complete Assembly .................................................. 23
4. TEST MODE
..................................................................... 24
5. ELECTRICAL ADJUSTMENTS
6. DIAGRAMS
6-1. Circuit Boards Location ...................................................... 32
6-2. Brock Diagrams
• BD Section ....................................................................... 33
• Main Section .................................................................... 35
6-3. Printed Wiring Board — BD Section — ............................. 37
6-4. Schematic Diagram — BD Section — ............................... 39
6-5. Schematic Diagram — Main Section — ............................ 43
6-6. Printed Wiring Board — Main Section — .......................... 47
6-7. Printed Wiring Board — Panel Section — ......................... 51
6-8. Schematic Diagram — Panel Section — ............................ 55
6-9. IC Brock Diagrams ............................................................. 57
6-10. IC Pin Functions ............................................................... 63
7. EXPLODED VIEWS
7-1. Main Section ....................................................................... 72
7-2. Front Panel Section ............................................................. 73
7-3. Mechanism Deck Section (1) (MDM-3A/3B) .................... 74
7-4. Mechanism Deck Section (2) (MDM-3A/3B) .................... 75
8. ELECTRICAL PARTS LIST
— 3 —
.......................................................... 4
............................... 27
........................................ 76