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Travis Industries 99200149 Instruction Manual

Travis industries inc. large pellet insert instructions manual

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Compatibility
Astoria Bay Pellet Insert
Yankee Bay Pellet Insert
Overview
This kit allows an installer to build the above pellet heaters into the framing of a home.

Installation Overview

The minimum framing dimensions and clearances listed in this instruction sheet must be maintained.
Failure to follow all of the instructions in this instruction sheet, and in the manual, will void the listing and
warranty of the pellet heater, and may create a serious fire hazard.
This kit is approved for use in a mobile home.
1
Determine the vent configuration (see "Vent Requirements" and "Vent Termination Requirements")
2
Prepare the enclosure (see "Minimum Enclosure Dimensions").
3
Install the floor protection and hearth (see "Minimum Floor Protection").
If venting to the rear (most common)
Place the 90° onto the insert starter collar and measure the height of the center of the vent. This will
determine the center height of the wall thimble installed behind the insert in the wall. NOTE: The vent is
located 7.5" left of center of the appliance. Install the thimble into the wall, making sure the 3" clearance to
combustibles is met (refer the directions included with the thimble for additional details). Remove the starter
collar from the pellet heater and install it onto the elbow (seal with silicone). Determine the correct length for
the horizontal section of vent (the center of the starter collar is 11.25" behind the enclosure opening) and
attach it to the elbow (seal with silicone). Place this flue section aside until after the zc can is installed. Then
insert the flue section through the can and thimble. Once the insert is in place, attach the starter section to
the insert (it is attached with a latch – make sure the gasket is correctly positioned). Attach the additional vent
components to finalize the vent installation (termination, elbow, etc.).
If venting upwards
When installing with vertical vent, the area above the insert must be accessible after the zc can and insert
have been installed (note: the vent is located 11.25" behind the enclosure opening, 7.5" left of center).
Remove the starter collar from the pellet heater and install it onto the vent (seal with silicone). Insert this vent
through the zc can and attach the starter section to the insert (it is attached with a latch – make sure the
gasket is correctly positioned). Attach the additional vent components to finalize the vent installation
(additional vent lengths, elbows, terminations, etc.).
3
Construct and Install the ZC Can (see "ZC Can Construction and Placement")
4
Prepare the insert in place it into the ZC Can (see "Insert Preparation and Placement")
Page 1 of 8
ZC Kit – Large Pellet Insert
(99200149)
Packing List
ZC Can Rear Panel
ZC Can Top/Side Panel
ZC Can Rear Vent Shield
(26) # 8 x 3/8" Type A Screws
10/9/06
© Travis Industries, Inc.

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Summary of Contents for Travis Industries 99200149

  • Page 1: Installation Overview

    Construct and Install the ZC Can (see “ZC Can Construction and Placement”) Prepare the insert in place it into the ZC Can (see “Insert Preparation and Placement”) Page 1 of 8 ZC Kit – Large Pellet Insert (99200149) Packing List ZC Can Rear Panel ZC Can Top/Side Panel ZC Can Rear Vent Shield (26) # 8 x 3/8”...
  • Page 2: Vent Requirements

    Pellet vent must maintain a minimum 3" clearance to any combustible (install vent at clearances specified by the vent manufacturer). Do not connect the pellet vent to a vent serving any other appliance or stove. The maximum venting distance is shown in the illustration to the right.
  • Page 3 Minimum 3' clearance from any forced air intake of any other appliance Minimum 2' clearance below eaves or overhangs Minimum 1' clearance horizontally from combustible wall Must be a minimum of 2' above the roof Page 3 of 8 ZC Kit – Large Pellet Insert (99200149) 10/9/06 © Travis Industries, Inc.
  • Page 4 72” TOP VIEW Pellet vent requires 3” clearance to combustibles. Page 4 of 8 ZC Kit – Large Pellet Insert (99200149) Min. Max. 29” 31” ** 36” 43” ** 18”...
  • Page 5 ZC Kit – Large Pellet Insert (99200149) Floor Protection 45” Min. Rear Vent Installations Place the stove on top of the floor protection and measure the center of the flue. This will determine the location of the wall thimble. 10/9/06 18” Min. Enclosure Height...
  • Page 6 Bend the mounting flange as shown. Page 6 of 8 ZC Kit – Large Pellet Insert (99200149) Rear Vent Shield (not required for top-vent applications) A knock-out is provided on the rear panel for rear vent applications.
  • Page 7 When in place these tabs must be flush with the enclosure opening. Page 7 of 8 ZC Kit – Large Pellet Insert (99200149) For rear vent appliations, slide the rear vent shield all the way back until it contacts the wall thimble. Floor Protection 10/9/06 ©...
  • Page 8 Wall Thimble (note 3” clearance between (recommended) vent and combustibles) Page 8 of 8 ZC Kit – Large Pellet Insert (99200149) Vent Clearances (make sure all vent maintains 3” clearance to any combustible) Vent Latch (used to connect and disconnect the vent )

This manual is also suitable for:

Zc kit