Table Of Contents - Generac Power Systems 45kW Owner's Manual

2.4 l epa sertified with catalyst stationary emergency generator

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Owner's manual (72 pages)

Owner's manual (60 pages)

Table Of Contents

Table of Contents

SECTION

INTRODUCTION ...............................................................................1-1

Read this Manual Thoroughly .......................................................1-1

Operation and Maintenance ..........................................................1-1

How to Obtain Service .................................................................1-1

SAFETY RULES ...............................................................................1-2

IDENTIFICATION RECORD ...............................................................2-1

Data Label ...................................................................................2-1

EQUIPMENT DESCRIPTION .............................................................3-1

Equipment Description .....................................................................3-1

Engine Oil Recommendations ...........................................................3-1

Coolant Recommendations ..............................................................3-1

ENGINE PROTECTIVE DEVICES .......................................................4-1

Engine Protective Devices ................................................................4-1

High Coolant Temperature Switch .................................................4-1

Low Coolant Level Sensor ............................................................4-1

Low Oil Pressure Switch ..............................................................4-1

Overcrank Shutdown ....................................................................4-1

Overspeed Shutdown ...................................................................4-1

RPM Sensor Loss Shutdown........................................................4-1

DC Fuses .....................................................................................4-1

FUEL SYSTEMS ..............................................................................5-1

Fuel Requirements .......................................................................5-1

Natural Gas Fuel System ..............................................................5-1

Propane Vapor Withdrawal Fuel System ........................................5-1

LP Liquid Fuel System ..................................................................5-1

SPECIFICATIONS .............................................................................6-1

Stationary Emergency Generator ..................................................6-1

Engine .........................................................................................6-1

Cooling System............................................................................6-1

Fuel System .................................................................................6-1

Electrical System .........................................................................6-1

Cold Weather Kit ..........................................................................6-2

Coolant Heater Kit ........................................................................6-2

Reconfiguring the Fuel System .........................................................6-2

Fuel System .................................................................................6-2

Control Panel ...............................................................................6-3

GENERAL INFORMATION.................................................................7-1

Alternator AC Lead Connections .......................................................7-1

Four-lead, Single-phase Stator ......................................................7-1

Alternator Power Winding Connections .............................................7-1

3-phase Alternators ......................................................................7-1

3-phase Alternators ("Delta" Configuration)...................................7-2

INSTALLATION ................................................................................8-1

Installation .......................................................................................8-1

Preparation Before Start-up ..............................................................8-1

Transfer Switch ............................................................................8-1

Fuel System .................................................................................8-1

Generator Set Lubrication .............................................................8-1

Prior to Initial Start-up ..................................................................8-1

Engine Coolant .............................................................................8-1

Belt Tension .................................................................................8-1

Stationary Emergency Generator

PAGE

Electrical System .........................................................................8-1

Initial Inspection for Genset Start-up ................................................8-1

Start-up Checklist ............................................................................8-2

Preparation for Start-up ................................................................8-2

OPERATION .....................................................................................9-1

Stationary Emergency Generator Control and Operation ....................9-1

Operating Unit with Manual Transfer Switch ......................................9-1

Engine Start-up and Transfer ........................................................9-1

Retransfer and Shutdown .............................................................9-1

Operating Unit with Automatic Transfer Switch .................................9-1

MAINTENANCE ..............................................................................10-1

Maintenance Performed by Service Dealers/Contractors .................10-1

Every Three Months ...................................................................10-1

Once Every Six Months ..............................................................10-1

Once Annually ............................................................................10-1

First 30 Operating Hours ............................................................10-1

First 100 Operating Hours ..........................................................10-1

Every 500 Operating Hours ........................................................10-1

Cooling System..............................................................................10-1

Overload Protection for Engine DC Electrical System ......................10-1

Checking Fluid Levels .....................................................................10-1

Check Engine Oil ........................................................................10-1

Battery Fluid ...............................................................................10-2

Engine Coolant ...........................................................................10-2

Maintenance Owner/Operator Can Perform .....................................10-2

Check Engine Oil Level ...............................................................10-2

Check Battery ............................................................................10-2

Exercise System ........................................................................10-2

Inspect Cooling System .............................................................10-2

Check Engine Coolant Level .......................................................10-2

Perform Visual Inspection ..........................................................10-2

Inspect Exhaust System .............................................................10-2

Check Fan Belt ...........................................................................10-2

Inspect Engine Governor ............................................................10-3

Changing Engine Oil ...................................................................10-3

Changing the Engine Air Filter .....................................................10-3

Spark Plugs ...............................................................................10-4

Coolant Change .........................................................................10-4

Miscellaneous Maintenance ...........................................................10-4

Cleaning the Stationary Emergency Generator ............................10-4

Battery .......................................................................................10-4

Battery Maintenance ..................................................................10-4

Battery Replacement ..................................................................10-5

Repair Parts ...................................................................................10-5

SERVICE SCHEDULE .....................................................................11-1

TROUBLESHOOTING .....................................................................12-1

Troubleshooting Guide ....................................................................12-1

EMISSIONS WARRANTY ...............................................................13-1

NOTES

EXPLODED VIEWS & PARTS LISTS

WIRING DIAGRAMS & SCHEMATICS

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Table Of Contents - Generac Power Systems 45kW Owner's Manual