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Barco ILite 6 Service Manual

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ILite 6/8/10/12 display
Service manual
R5976865/02
14/12/2007

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Summary of Contents for Barco ILite 6

  • Page 1 ILite 6/8/10/12 display Service manual R5976865/02 14/12/2007...
  • Page 2 Barco nv Media Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.83.86 E-mail: sales.media@barco.com Visit us at the web: www.barco.com Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: sales.events@barco.com Visit us at the web: www.barco.com...
  • Page 3 The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning, at latest 30 days after the transfer of risks. In the event of justified notice of complaint, Barco can repair the fault or provide a replacement at its own discretion within an appropriate period.

  • Page 5: Table Of Contents

    Index........................77 R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 6 Table of contents R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 7: Safety

    Read this chapter attentively. It contains important information to prevent personal injury while servicing an ILite 6/8/10/12 dis- play on-site. Furthermore, it included several cautions to prevent damage to the ILite 6/8/10/12 tile. Ensure you understand and follow all the safety guidelines, safety instructions and warnings mentioned in this chapter before performing any servicing on the ILite 6/8/10/12 display.

  • Page 8: Servicing Safety Instructions

    No other parts than Barco parts are allowed. • Both hands must be free for servicing ILite 6/8/10/12 tiles in a LED-wall. Therefore the use of a ladder to access a tile is forbidden. Only the use of a scaffold or a Z-lift is allowed.

  • Page 9: General

    2. General 2. GENERAL Every reference to ILite (or ILite 6/8/10/12) in this manual includes also the derived products like XP, BK, MD and LD. About this chapter This chapter gives an overview of all the parts inside an ILite tile. Furthermore, a list with the part numbers and service kits is given.

  • Page 10: Exploded View Of An Ilite Tile

    ILite power support plate ILite power unit ILite fan ILite cover ILite re-sync unit A small DIMM-PC is plugged into a socket on the controller. This DIMM-PC is not visible in the above illustra- tion. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 11: Spare Parts And Service Kits

    2. General Spare parts and service kits Common spare parts for all ILite tiles The fan, the power unit, the re-sync unit and the handles are for all ILite 6/8/10/12 tiles the same. Discription Art. no. Fan + power support plate...
  • Page 12 2. General R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 13: Diagnostic

    LED wall. Furthermore, you will find the procedure to start up the power unit manually. With this procedure you can check the good working condition of the power unit. Overview • ILite tile diagnostic • Power unit diagnostic R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 14: Ilite Tile Diagnostic

    The power unit of the ILite tile is not started or the resync-unit is malfunctioning. Re-sync unit receives data from the left but no power. Re-sync unit receives data from the right but no power. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 15: Power Unit Diagnostic

    5. Unplug the power cord from the power unit. 6. Remove the jumper link from connector J10. Caution: Never install an ILite tile permanently with a jumper link on connector J10. 7. Reinstall the ILite cover. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 16 3. Diagnostic R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 17: Troubleshooting

    In this chapter you will find several troubleshooting check lists each time based on a certain phenomenon of the ILite display or tile. For every situation a solution is given. Always start with the first row of the troubleshooting check list and continue with the next row until the problem is solved. Contact Barco in case the problem remains after Overview •...

  • Page 18: No Image On Ilite Display

    Check if the power cord of the Fiberlink Transmitter is connected with the power source. Wrong digitizer settings in Ensure the “Output selection” of the digitizer is set to : “Barco LED Wall”. XLite toolset. Ensure that “Start system LED-wall” is set to : “ON”.

  • Page 19: No Image On Part Of Ilite Display

    Check the power cable between the last active and the first inactive tile is not damaged. If so replace the power cable. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 20: No Image On Ilite Tile

    Try to update the software of the ILite tile using but no content appears on the tile. the XLite toolset. If the problem remains replace the ILite tile and send it back to factory for repair. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 21: Fan Fail

    4. Troubleshooting Fan fail Troubleshooting check list Situation Solution OSD message displayed repeatedly: Check if the fan is connected with the power unit. Be sure that the fan is not blocked. Replace the malfunction fan. FAIL R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 22 4. Troubleshooting R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 23: Tile Disassembling

    About this chapter This chapter contains all the necessary procedures to disassemble the ILite 6/8/10/12 tile. Each procedure describes, with detailed step by step actions and illustrations, how to remove a certain part of the ILite tile. Each procedure start with an enumeration of tools required to remove this part.

  • Page 24: Removing The Re-Sync Unit

    Be careful with the board to board connectors between the re-sync unit and the controller unit underneath. The data cables connected with the re-sync unit may stay connected while removing the re-sync unit to per- form a hot swap of the ILite tile. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 25: Removing The Cover

    How to remove the cover ? 1. Release the six screws (P) of the ILite cover (L), one in each corner and one under each handle. Image 5-2 2. Remove the cover from the rest of the tile (L). R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 26: Removing The Handles Of The Cover

    7 mm nut driver. How to remove the handle of the cover ? 1. Release the four screws (P) which attach the handle (N) to the cover (L). Image 5-3 2. Remove the handle (N). R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 27: Removing The Power Assembly

    Image 5-4 2. Remove the power assembly out of the ILite tile. Caution: Be careful with the board to board connectors between the power unit and the controller unit underneath. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 28: Removing The Power Unit

    Caution: Be careful with the board to board connectors between the power unit and the controller unit underneath. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 29 You will need it when you reinstall the power unit. This lock washer ensures a good grounding between the power unit and the rest of the tile. 3. Remove the power unit from the power support plate. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 30: Removing The Fan

    2. Release the four screws (T) which attach the fan (K) to the power support plate (I). Use a Phillips screwdriver type H2. Image 5-9 3. Remove the fan (K) from the power support plate (I). R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 31: Removing The Controller Unit

    1. Release the six screws (P) which attach the controller unit (H) to the module base plate (F). Image 5-10 2. Remove the controller unit (H) from the module base plate (F). Caution: Be careful with the board to board connectors between the controller unit and the LED drivers underneath. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 32: Removing The Dimm-Pc

    How to remove the DIMM-PC from the controller unit ? 1. Gently pull open the latches at the side of the DIMM-PC socket until the DIMM-PC jumps up. Image 5-11 2. Remove the DIMM-PC out of the socket. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 33: Removing The Led Driver

    Mark the original position of the LED driver in the module base plate with a unique sign and place the same sign upon the LED driver. This will prevent an accidental swap of LED drivers in case you removed more than one LED driver from the module base plate. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 34: Removing A Led Module

    Plug the LED driver temporally back upon the remaining LED modules after removing a LED module to prevent that dust comes in the board to board connectors of the LED modules. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 35: Removing The Mask

    Image 5-14 2. Release the four corners of the mask. Caution: The mask of the ILite 6/8/12 series is glued with black silicone on the corners and in the middle. Take care not to damage the LED’s. Image 5-15 3. Peel of the mask completely.
  • Page 36 5. Tile disassembling 4. Scratch of gently the remains of the silicone with a small screwdriver and tweezers. Image 5-16 R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 37: Tile Reassembling

    • Installing the controller unit • Installing the fan • Installing the power unit • Installing the power assembly • Installing the handles of the cover • Installing the cover • Installing the re-sync unit R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 38: Installing A New Mask

    These screws are not placed symmetrical. So, ensure to position the mask correctly upon the head of these screws. 5. Is this a LED module from an ILite 10 tile ? If yes, fasten the mask with four screws. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 39 Inspect the surface of the mask at an angle to ensure an overall flatness. Image 6-4 Reinstall the LED module and place the tile on a flat clean surface for at least 24 hours to harden the silicone. Screen side facing the surface. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 40: Installing A Led Module

    Take care that the LED module doesn’t drop out of the module base plate. Once all LED modules are attached to the module base plate you can proceed with installing the LED drivers upon the module base plate. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 41: Installing The Led Driver

    Be careful with the board to board connectors between the LED driver and the LED modules underneath. Image 6-6 2. Fasten the LED driver (G) with four Torx screws (P). After that all four LED drivers are installed upon the module base plate you can proceed with installing the controller unit. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 42: Installing The Dimm-Pc

    1. Insert the DIMM-PC into the socket on the controller unit as illustrated. Tip: Ensure there is no dust in the sockets on the controller unit . Use compressed air to blow out the dust. Image 6-7 2. Press down the DIMM-PC. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 43: Installing The Controller Unit

    Be careful with the board to board connectors between the controller unit and the LED drivers underneath. Image 6-8 2. Fasten the controller unit (H) with six Torx screws (P). After the controller unit is installed you can proceed with installing the power assembly. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 44: Installing The Fan

    4. Is the power unit already attached to the power support plate ? If yes, plug the wire unit of the fan into the socket on the power unit. Ensure to guide the wire unit through the two cable holders on the support plate, see illustration. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 45 6. Tile reassembling Image 6-11 R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 46: Installing The Power Unit

    Be careful with the board to board connectors between the power unit and the controller unit underneath. Image 6-12 If no, fasten the power unit with four screws (P) to the power support plate (I). One screw in every corner. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 47 If yes, plug the wire unit of the fan into the socket on the power unit. Ensure to guide the wire unit through the two cable holders on the support plate, see illustration. Image 6-14 R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 48: Installing The Power Assembly

    2. Fasten the power assembly (I) with eight screws (P) to the module base plate. Two screws at the left of the support plate, two at the right, one at the top and tree on the power unit. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 49: Installing The Handles Of The Cover

    How to install a handle on the cover ? 1. Place the handle (N) into position upon the cover (L). See illustration. Note: The left and right handle of the cover are different. Image 6-16 2. Fasten the handle (N) with four screws. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 50: Installing The Cover

    How to install the cover ? 1. Place the cover (L) upon the tile (F). Image 6-17 2. Fasten the cover with six screws (P). One screw in each corner and one under each handle. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 51: Installing The Re-Sync Unit

    Caution: Be careful with the board to board connectors between the re-sync unit and the controller unit underneath. Image 6-18 2. Fasten the two captive screws of the re-sync unit (M) using a slot screwdriver. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 52 6. Tile reassembling R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 53: Maintenance

    Overview • Cleaning the outside of the ILite display • Cleaning the inside of the ILite tile • Software update • Color calibration • Creating a mould and small stick • Replacing a bad LED R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 54: Cleaning The Outside Of The Ilite Display

    Always clean all tiles of the LED-wall to avoid brightness differences between cleaned and uncleaned tiles. It’s recommended to vacuum the ventilation grid at the rear of the ILite tile at regular intervals. For that, use a vacuum cleaner with a soft brush nozzle. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 55: Cleaning The Inside Of The Ilite Tile

    4. Blow out the dust from the controller unit, both sides of the power assembly and the inside of the cover with compressed air. 5. Reinstall the power assembly. 6. Reconnect the wire unit of the fan with the power unit. 7. Reinstall the cover of the ILite tile. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 56: Software Update

    CPU boot software can not be upgraded (only factory programmable). New releases of flash software are available on the “Partner Zone” of the Barco web site www.barco.com. Refer to the user guide of the XLite toolset for instructions on reading out the version of flash software and for uploading new versions.

  • Page 57: Color Calibration

    ILite tle in the display it’s recommended to re-calibrate the ILite display on site. Refer to the user guide of the XLite toolset for more info about color calibration and calibration instructions. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 58: Creating A Mould And Small Stick

    4. Try out the mould and the stick on the LED board. Do not use to much strength to lock the mould with the stick, but make the point of the stick thinner with a small file if necessary. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 59: Replacing A Bad Led

    How to replace a bad LED from a LED module ? 1. Remove the bad LED by using two solder irons to heat up the four pins at the same time. Caution: Do not use temperatures higher than 350ºC. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 60 Make sure that the new LED is correctly aligned with the same orientation as all other LED’s on the LED module. Note: One corner of the LED has a chamfer which indicates the common anode pin. The LED’s used for the ILite 6 BK have a black package.
  • Page 61 4. Carefully solder one pin of the new LED. Make sure that the new LED stays flat in the right position. Image 7-10 5. Remove the mould and solder all other pins of the new LED. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 62 6. Apply some flux and finish by heating up every single point. The solder must be completely under the LED, otherwise you can’t mount the mask afterwards. Image 7-12 7. Place a new mask upon the LED module and reinstall the LED module on its original position in the ILite tile. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 63: On Screen Display Messages

    General An ILite 6/8/10/12 tile can generate and display several “On Screen Display” (OSD) messages regarding parameter statuses of the tile. Most of those messages can be displayed on request via the XLite toolset. Other OSD messages are automatically displayed in case an error occurred.

  • Page 64: Osd Messages

    A. On screen display messages A.1 OSD messages Some of the OSD messages listed below can be displayed on request via the XLite toolset. List with OSD messages for ILite 6/8/10/12 tiles OSD message Description Displaying the RGB values set for analog contrast. These values are factory pre-adjusted.
  • Page 65 Displaying the direction of “LINK” signal (sync). The arrow can point to the left or to the right. Data detected from left and from right. ERROR DATA ← & → Displaying detected measurement system. Meas. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 66 SPEED Kbaud Displaying the total run time of the tile in hours. RUN- TIME Run time exceeds 99.999 hours. (Buy a new Barco LED-wall). RUN- TIME 99999 C error occurred while reading the total run time of the tile. RUN-...
  • Page 67 C error occurred while reading the values of the LED voltages. Vled1 I2C- ERROR Displaying the start pixel column and end pixel column of the tile in the complete LED-wall. The origin is VPOS always left top of the display. → R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 68 A. On screen display messages R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 69: Specifications

    B. Specifications B. SPECIFICATIONS About this chapter This chapter contains a list with the specifications of the ILite 6/8/10/12 tile and a technical drawing with most of the external dimen- sions of the tile. Overview • ILite tile dimensions •...

  • Page 70: Ilite Tile Dimensions

    B. Specifications B.1 ILite tile dimensions Dimensions: 101,9 M6 max 15mm deep Image B-1 Dimensions given in millimeters. R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 71: Ilite 6 Specifications

    -20°C <> 60°C Brightness 2.500 NIT Calibrated Brightness 2.000+ NIT Lifetime 45.000h [half brightness] Processing + 10 bit Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 72: Ilite 6 Xp Specifications

    B. Specifications B.3 ILite 6 XP specifications Specifications Pixel pitch 6 mm Calibrated Brightness 2000 NIT (calibrated at 6500°K) LED configuration 3-in-1 SMD Pixel density 25.920/m² (2410/ft²) 5.184/tile (72x72) Hor. viewing angle 145° + (min. 50% brightness) Vert. viewing angle 145°...

  • Page 73: Ilite 6 Md Specifications

    B. Specifications B.4 ILite 6 MD specifications Specifications Pixel pitch 6 mm Calibrated Brightness 1500 NIT (calibrated at 6500°K) LED configuration 3-in-1 SMD Pixel density 25.920/m² (2.410/ft²) 5.184/tile (72x72) Hor. viewing angle 145° + (min. 50% brightness) Vert. viewing angle 145°...

  • Page 74: Ilite 6 Bk Specifications

    B. Specifications B.5 ILite 6 BK specifications Specifications Pixel pitch 6 mm Calibrated Brightness 2000 NIT (calibrated at 6500°K) LED configuration 3-in-1 SMD Pixel density 25.920/m² (2410/ft²) 5.184/tile (72x72) Hor. viewing angle 120° + (min. 50% brightness) Vert. viewing angle 120°...

  • Page 75: Ilite 8 Specifications

    LED configuration 3-in-1 SMD Pixel density 15.680/m² (1.458/ft²) 3.136/tile (56x56) Colors 68,7 billion Refresh rate 400 Hz (PAL/NTSC minimum) Humidity operating: 35 - 85% storage: 10 - 90% Certifications UL - CE - TUV - CEBEC R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 76: Ilite 8 Md Specifications

    Vert. viewing angle 145° + (min. 50% brightness) Hor. viewing angle 145° + (min. 50% brightness) Pixel density 15.680/m² (1.458/ft²) 3.136/tile (56x56) LED configuration 3-in-1 SMD Calibrated Brightness 1500 NIT (calibrated at 6500°K) Pixel pitch 8 mm R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 77: Ilite 10 Specifications

    LED configuration 3-in-1 SMD Pixel density 9.680/m² (900/ft²) 1.936/tile (44x44) Colors 68,7 billion Refresh rate 400 Hz (PAL/NTSC minimum) Humidity operating: 35 - 85% storage: 10 - 90% Certifications UL - CE - TUV - CEBEC R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 78: Ilite 10 Md Specifications

    0°C <> 40°C storage: -20°C <> 60°C Screen size Unlimited Lifetime 45.000h [half brightness] Processing + 13 bit Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 79: Ilite 12 Specifications

    0°C <> 40°C storage: -20°C <> 60°C Screen size Unlimited Lifetime 45.000h [half brightness] Processing + 13 bit Source compatibility S-Video - Composite - YUV - RGB - SDI - HDSDI - Data DVI up to UXGA R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 80: Ilite 12 Md Specifications

    S-Video / Composite / YUV / RGB / SDI / HDSDI / Data DVI up to SXGA Certifications UL - CE - TUV Class A Tile dimensions Width: 448mm (17.6") Height: 448mm (17.6") Depth: 127mm (5") R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

  • Page 81: Index

    Power assembly ILite 12 MD Power unit ILite 6 ILite 6 BK ILite 6 MD ILite 6XP LED driver 29–30, 37 ILite 8 Installing ILite 8 MD Removing 29–30 LED module Installing Tile 10, 66 Diagnostic R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...
  • Page 82 Index Dimensions On display Troubleshooting 13–16 On part of display No image 14–16 On tile R5976865 ILITE 6/8/10/12 DISPLAY 14/12/2007...

This manual is also suitable for:

Ilite 8Ilite 12Ilite 10

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