Taylor-Dunn B0-015-00 Operation, T Roubleshooting And Replacement Parts Manual page 104

Maintenance, Service, and Repair
4. Install the input shaft into the housing and install
the snap ring.
5. Insert the intermediate shaft into the housing and support in place.
6. Insert the flanged side bearing into the bearing bore.
Press in just past the snap ring grove and install
the snap ring.
Use a hard wood dowel the
same diameter as the bearing
bore to drive the bearing into
place. Do not drive against the
inner race as this will damage
the bearing.
7. Repeat the above step for the opposite bearing.
8. Thoroughly clean both sides of the intermediate bore. All contaminates must be removed.
9. Apply Loctite #RC 609 to both sides of the intermediate bore and install new bore plugs.
NOTE: Drive the bore plugs until they are firmly seated against the snap
rings.
10. Install the final drive gear onto the differential
housing. Torque the nuts to 35-45 ft-lbs.
11. Install the differential assembly into the drive
housing and install the bearing caps. Torque the
bolts to 35-45 ft-lbs.
NOTE: The bearing caps are marked for
identification and must be installed in
their original locations.
12. Place a small bead of non-acidic silicone sealant
to the bottom flange of the housing.
NOTE: The sealant bead should be on the
inside of the cover plate mounting holes.
13. Install the cover plate. Torque the bolts to 18-28 ft-lbs.
14. Install the axles using new axle seals. Refer to
the axles.
15. Fill with 11 ounces of oil. Refer to the
Rear Axle
Lubrication Table
Transmission Page 14
section for information on installing
for the proper type of oil.