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Installer:
Leave this manual with the
appliance.
Consumer: Retain this manual for future
reference.
This appliance may be installed in an after-
market permanently located, manufactured
(mobile) home, where not prohibited by
local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
fireplace is not convertible for use with
other gases.
WARNING: If the information in these
instructions are not followed exactly, a fire
or explosion may result causing property
damage, personal injury or loss of life.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do
not use any phone in your building.
•
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
•
If you cannot reach your gas supplier,
call the fire department.
— Installation
and
performed by a qualified installer, service
agency or the gas supplier.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
service
must
be
CONTEMPORARY LINEAR
VENT-FREE GAS FIREPLACE
GAS-FIRED
MODELS
VFLL38FP(3,9)0L25(N,P)-1
VFLL38FP(3,9)0L(N,P)-2
VFLL48FP(3,9)0L(N,P)-1
MH46389
Vent-Free Linear Logset Shown
WATER VAPOR: A BY-PRODUCT OF
UNVENTED ROOM HEATERS
Water vapor is a by-product of gas
combustion. An unvented room heater
produces approximately one ounce (30ml)
of water for every 1,000 BTU's (.3KW's) of
gas input per hour. Refer to page 13.
This is an unvented gas-fired heater. It
uses air (oxygen) from the room in which
it is installed. Provisions for adequate
combustion and ventilation air must be
provided. Refer to pages 13 - 14.
WARNING: If not installed, operated and
maintained in accordance with the
manufacturer's instructions, this product
could expose you to substances in fuel or
from fuel combustion which can cause
death or serious illness.
Page 1
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Related Manuals for Empire Comfort Systems VFLL38FP30L
Summary of Contents for Empire Comfort Systems VFLL38FP30L
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Page 1: Installation Instructions
INSTALLATION INSTRUCTIONS AND OWNER'S MANUAL Installer: Leave this manual with the CONTEMPORARY LINEAR appliance. VENT-FREE GAS FIREPLACE Consumer: Retain this manual for future reference. GAS-FIRED MODELS VFLL38FP(3,9)0L25(N,P)-1 This appliance may be installed in an after- VFLL38FP(3,9)0L(N,P)-2 market permanently located, manufactured VFLL48FP(3,9)0L(N,P)-1 (mobile) home, where not prohibited by MH46389... -
Page 2: Before You Start
BEFORE YOU START Read the soot prevention information on page 4. Installation Considerations - Fireplace Installation Guidelines Read the safety information on pages 9 - 11. In planning the installation for the fireplace, determine where the Frame the opening. See pages 23 - 24. unit is to be installed. The fireplace can be mounted on any of these surfaces: Install the gas lines. See page 19. 1. A flat hard combustible or non-combustible surface. -
Page 3: Table Of Contents
CARTON CONTENTS & HARDWARE PACK CARTON CONTENTS HARDWARE PACK CONTENTS - VFLL(28,48)FP(3,7) #10-32 X ½” HEX HEAD SCREW GL AS S WIT H CA HA ND LE #10-32 X ½” STAINLESS HEX HEAD SCREW 1-1/4” PHILLIPS DRYWALL SCREW Items not shown to scale. VFLL(38,48)FP3 SERIES Index Quantity Description... -
Page 4: Important Soot Prevention Steps
IMPORTANT SOOT PREVENTION STEPS IMPORTANT NOTICE INSTALLER - SERVICE PERSON - HOMEOWNER SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED. Verify the air shutter for the correct setting. Refer to WARNING: Failure to keep the primary air • tables1 and 2 on page 5 for specific air shutter settings for openings of the burner clean may result in sooting and each model. property damage. WARNING: Before installing in a solid-fuel burning • NAT Gas Models - The air shutter setting must be 1/16" or fireplace, the chimney flue and firebox must be 1/8". See Figures 1 and 2, and Table 1 on page 5. cleaned of soot, creosote, ashes and loose paint by a qualified chimney cleaner. • Ensure the air shutter is set to the specification. See Figures 1 to 3 on this page and Tables 1 and 2 on page 5. -
Page 5: Product Specifications
Valve Type Orifice Manifold Pressure Type Max. Rate Min. Rate (w.c.) VFLL38FP30L25 Millivolt 1.45mm 10" 25,000 19,500 VFLL38FP30L25 Millivolt 3.5" 25,000 17,500 VFLL38FP30L Millivolt 1.65 10" 32,000 25,000 VFLL38FP30L Millivolt 3.5" 32,000 21,000 VFLL48FP30L Millivolt 10" 40,000 31,000 VFLL48FP30L Millivolt 3.00 mm... - Page 6 TABLE OF CONTENTS SECTION PAGE Before You Start ......................... 2 Carton Contents & Hardware Pack ..................3 Important Soot Prevention Steps ..................4 Product Specifications ......................5 Introduction......................... 7 Accessories ........................8 Important Safety Information ..................9 - 10 Safety Information for Users of LP-Gas ................11 Important Installation Guidelines ..................12 Water Vapor: A By-Product of Unvented Room Heaters ..........13 Provisions for Adequate Combustion & Ventilation Air ..........13 - 14 Fireplace Dimensions .......................
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Page 7: Introduction
INTRODUCTION Notice: During initial firing of this unit, its paint will bake out, and Instructions to Installer smoke will occur. To prevent triggering of smoke alarms, ventilate 1. Installer must leave instruction manual with owner after the room in which the unit is installed. installation. 2. Installer must have owner fill out and mail warranty card Installation on Rugs and Tile supplied with unvented room fireplace. If this fireplace is installed directly on carpeting, tile or other 3. Installer should show owner how to start and operate combustible material other than wood flooring the fireplace shall unvented fireplace. be installed on a metal or wood panel extending the full width and depth of the fireplace. Always consult your local Building Department regarding regulations, codes or ordinances which apply to the installation of The base referred to above does not mean the fire-proof base an unvented fireplace. as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile. This fireplace may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by state or local codes. Solid-fuels shall not be burned in a masonry or UL 127 factory- *Aftermarket: Completion of sale, not for purpose of resale, built fireplace in which an unvented fireplace is installed. from the manufacturer. Qualified Installing Agency WARNING Installation and replacement of gas piping, gas utilization... -
Page 8: Accessories
ACCESSORIES Accessories for VFLL(38,48)FP30 (Millivolt) Models Remote Control Description Accessories FRBTC Battery Operated Remote Control with Thermostat FRBTP Battery Operated Programmable Remote Control Remote Wall Thermostat (Wireless) ACCESSORIES Part Number Description VFLL38 VFLL48 DF38WHP DF48WHP Decorative Front, Tidewater - Pewter DF38WBL DF48WBL Decorative Front, Tidewater - Black DF384BL DF484BL Decorative Front, 4" Surround - Black 120 V Lighting Kit - Requires Switch or Rheostat RXS10 RXS10 10ft Remote Extension Wiring WXB10 WXB10 10ft Battery Backup Extension Wiring VBP38LKR VBP48LKR Liner - Black Reflective VBP38LWR VBP48LWR Liner - White Reflective... -
Page 9: Important Safety Information
IMPORTANT SAFETY INFORMATION Definitions: DANGER DANGER - Indicates a hazardous situation which, if not avoided, will result in death or serious injury. The installer of this product is responsible for the verifying the correct position of the air shutter and adjusting it if required. If not adjusted to the proper opening, a fire, explosion, or WARNING - Indicates a hazardous situation which, if not production of carbon monoxide may result causing property avoided, could result in death or serious injury. damage, personal injury or loss of life. CAUTION - Indicates a hazardous situation which, if not DANGER avoided, could result in minor or moderate injury. The installer of this product is responsible for testing all NOTICE - Addresses practices not related to personal injury. connections for gas leaks. A gas leak will create a situation where a fire, explosion, or production of carbon monoxide may result causing property damage, personal injury or loss of life. WARNING When used without adequate combustion and ventilation air, WARNING appliance may give off CARBON MONOXIDE, an odorless, Do not use a blower insert, heat exchanger insert or other poisonous gas. - Page 10 IMPORTANT SAFETY INFORMATION • Avoid the use of scented air fresheners (plug in type air • Keep fireplace area clear and free from combustible fresheners, etc. ) while the fireplace is in operation. Air materials, gasoline and other flammable vapors and liquids. fresheners produce a residue in the air similar to candles • Sooting: A vent-free fireplace or burner draws room air to and may produce a soot like substance. support combustion. Lightweight particles suspended in the • Avoid the use of scented or decorative candles while the air – including dust, carpet fibers, candle or tobacco smoke, fireplace is in operation. Candles produce a residue in the and pet hair – will be drawn toward the fireplace. These air that creates a soot like substance. Burning candles while can lead to soot build up on logs, fireplace walls, and even the fireplace is operating magnifies the problem. It should walls of the room. To prevent malfunctions and sooting, have be noted that candles, in general, produce soot. The amount your dealer perform an inspection and cleaning each year of time burned and the quantity of candles burned will – before the heating season. If you have pets or excessive determine the amount of soot produced and deposited. dust, more frequent cleaning may be necessary. See • Installation and repair should be done by a qUALIFIED cleaning and service section in this manual. SERVICE PERSON. This fireplace should be inspected • Use Non-Combustible Materials where indicated for the before use and at least annually by a professional service fireplace installation. Non-combustible material do not person. More frequent cleaning may be required due to ignite or burn as a result of using the fireplace. These excessive lint from carpeting, bedding materials, etc. It include metal, brick, ceramic, concrete, slate, glass, and is imperative that control compartments, burners and...
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Page 11: Safety Information For Users Of Lp-Gas
SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-gas) is a flammable gas which can cause fires LP-Gas may stratify in a closed area, and the odor intensity could and explosions. In its natural state, propane is odorless vary at different levels. Since it is heavier than air, there may be and colorless. You may not know all the following safety more odor at lower levels. Always be sensitive to the slightest precautions which can protect both you and your family gas odor. If you detect any odor, treat it as a serious leak. -
Page 12: Important Installation Guidelines
IMPORTANT INSTALLATION GUIDELINES Proper Primary Airflow into Burner For proper burner operation and flame appearance, the flow of primary air into the venturi tube, located at the gas inlet of the burner, must not be reduced. This flow of air is reduced if dirt, lint or other obstructions build-up around or inside the venturi. Any obstruction in the venturi tube area must be removed. The flow of air into the venturi is also reduced if the gas orifice isn’t centered in the venturi inlet and/or is not aligned with the venturi. Any misalignment of the burner orifice may be corrected by bending the shutter cap holding the orifice to the inlet of the venturi tube. Ceiling Fans, Portable Fans or Logs Installed Near Cold Air Returns Ceiling fans or oscillating floor type fans need to be monitored during the operation of vent-free fireplace. If the air blows directly into the flame causing it to disrupt the flame, it should be turned off or redirected. Ceiling fans could be reversed to possibly eliminate flame impingement, and the floor fan should be redirected. Upon installation, be aware of any cold air returns or vents in the proximity of the fireplace. Any draft created around a vent-free fireplace can cause the flame to impinge on the log and create a sooting situation. WARNING Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Candles Avoid the use of scented or decorative candles while the fireplace is in operation. Candles produce a residue in the air that creates... -
Page 13: Water Vapor: A By-Product Of Unvented Room Heaters
WATER VAPOR: A BY-PRODUCT OF UNVENTED ROOM HEATERS Water vapor is a by-product of gas combustion. An unvented The following steps will help insure that water vapor does not room heater produces approximately one ounce (30ml) of water become a problem. for every 1,000 BTU's (.3KW's) of gas input per hour. 1. Be sure the heater is sized properly for the application, includ- ing ample combustion air and circulation air. Unvented room heaters are recommended as supplemental heat 2. If high humidity is experienced, a dehumidifier may be used to (a room) rather than a primary heat source (an entire house). In help lower the water vapor content of the air. most supplemental heat applications, the water vapor does not 3. Do not use an unvented room heater as the primary heat create a problem. In most applications, the water vapor enhances source. the low humidity atmosphere experienced during cold weather. PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR This heater shall not be installed in a room or space unless the 1. Determine the volume of the space (length x width x height). required volume of indoor combustion air is provided by the Length x Width x Height = cu. ft. (volume of method described in the National Fuel Gas Code, ANSI Z23.1/ space) NFPA 54, the International Fuel Gas Code, or applicable local... - Page 14 PROVISIONS FOR ADEQUATE COMBUSTION & VENTILATION AIR (continued) The space in the above example is a confined space because Ventilation Air From Outdoors the actual BTU/Hr used is more than the maximum BTU/HR the Provide extra fresh air by using ventilation grills or ducts. You space can support. You must provide additional fresh air. Your must provide two permanent openings: one within 12" of the options are as follows: ceiling and one with 12" of the floor. Connect these items A. Rework worksheet, adding the space of an adjoining room. If directly to the outdoors or spaces open to the outdoors. These the extra space provides an unconfined space, remove door spaces include attics and crawl spaces. In most cases for direct to adjoining room or add ventilation grills between rooms. communication with the outdoors or direct communication See Ventilation Air From Inside Building. through a vertical duct a free area opening of one square inch per B. Vent room directly to the outdoors. See Ventilation Air 4,000 BTU/Hr of fireplace input rating for each grill. If a horizontal From Outdoors. duct is used, a grill free area or duct opening shall have a free area opening of one square inch per 2,000 BTU/Hr for each grill.
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Page 15: Fireplace Dimensions
FIREPLACE DIMENSIONS GAS LINE ACCESS GAS LINE ACCESS HOLES IN STANDOFF OPTIMUM GAS LINE GAS LINE ACCESS ACCESS VFLL38FP VFLL48FP INDEX DIMENSION DESCRIPTION LETTER Dimensions in Inches The maximum height of firebox face (excluding standoffs) 21-1/8 21-1/8 The maximum width of the firebox face (excluding nailing flanges) 43-1/4 52-3/4 The maximum depth of the firebox 11-1/2 11-1/2 The height of the firebox opening 12-1/16 12-1/16 The width of the firebox opening 38-1/4 The interior depth of the firebox (not shown) 10-1/2... -
Page 16: Framing & Mounting Bracket Installation
FRAMINg & MOUNTINg BRACKET INSTALLATION NOTE: You must use the framing and middle mounting 6. Locate framing brackets in the envelope pack. The holes in brackets that are supplied with the fireplace. The brackets the framing brackets allow different size boards and different are shipped under the burner cover, inside the fireplace. locations for the boards. See Figure 11. Bend the brackets at 90° angles. Install four framing brackets with two 10 x 1/2 1. Locate the three steel middle mounting brackets under the screws (each). See Figures 13 and 14. -
Page 17: Junction Box Wiring Installation
JUNCTION BOX WIRINg INSTALLATION Caution: All wiring should be done by a qualified electrician and 1. To access and install the junction box and wiring, begin by shall be in compliance with all local, city and state building codes. removing the burner cover. Lift it straight up off of the burner Before making the electrical connection, make sure that the main and set aside. See Figure 16. For VFLL(38,48)FP90 Units: power supply is disconnected. The firelace, when installed, must Remove the heat shield and disconnect the wire to the be electrically grounded in accordance with local codes or, in the switch on the heat shield. absence of local codes, with the National Electrical Code ANSI/ NFPA 70 (latest edition). Figure 16 Figure 15 NOTE - for Porcelain Kits: Remove painted burner cover and A factory installed junction box is located at the lower right corner replace with porcelain burner cover. Never use more than one inside the firebox bottom cavity. Wiring must be fed to the junction burner cover. box through the outer wrap of the fireplace, then connected as 2. Remove the five 5/16” Hex screws that hold down the required inside the junction box as directed above. Refer to the complete burner and valve assembly. There are three screws instructions above to determine what wiring is needed depending on the front bottom flange, and two on the back bottom on what valve system you have, and whether or not the optional... -
Page 18: Romex Connector
JUNCTION BOX WIRINg INSTALLATION 3. Lift the complete burner and valve assembly upward, then turn it sideways in fireplace opening to gain easy access to the junction box. See Figure 19. You may remove the complete burner and valve assembly as shown in Figure 19. Figure 21 5. If only installing the LK5 Accent Light kit, then remove the 7/8” diameter knockout in the back of the junction box, install the 7/8” diameter protective grommet, and connect the wiring Figure 19 with wire nuts as shown in Figure 21. The junction box is located on the right side of the fireplace. There is a solid junction box cover plate included with Remove the two 5/16” Hex screws that secure the junction the LK5 kit that should be used on the junction box if a box to the firebox, and remove the junction box. See duplex receptacle is not used. -
Page 19: Gas Supply
GAS SUPPLY Caution: Two gas line installations at the same time are NOTICE: The millivolt gas controls are equipped with a captured prohibited. The access plate to the switching means shall not be screw type pressure test point, therefore it is not necessary to opened while the heater is in operation. provide a 1/8" test point up stream of the control. The gas pipeline can be brought in through the right or left side of When using copper or flex connector use only approved fittings. the fireplace. The insert has a Flexline with shutoff valve located The fireplace and it’s individual shut off valve must be on the left side when facing the unit. See Figures 23 and 24. disconnected from supply piping system during any pressure Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ testing of that system at test pressures in excess of 1/2 psig CGA-B149 (.1 or .2) installation code. (3.5kPa). The fireplace must be isolated from the gas supply piping system Recommended Gas Pipe Diameter by closing its individual manual shut off valve during any pressure Pipe Length Schedule 40 Pipe Tubing, Type L testing of the gas supply piping system at test pressures equal to Inside Diameter... -
Page 20: Clearances
CLEARANCES DF(3,4)8W(HP,BL) DF(3,4)84BL DECORATIVE FRONT DECORATIVE FRONT INSTALLATION INSTALLATION NON-COMBUSTIBLE FINISHED BOARD WALL 2 7/8” APPLIANCE OPENING 2 3/8” NOTE: Combustible material is allowed outside of the non-com- bustible board and outside of the unit boundaries. NOTE: To finish the wall using DF(38,48)4BL Decorative Front, ALL SLOTS MUST See Figure 25c. REMAIN UNCOVERED FOR DECORATIVE FRONT Figure25a - Option 1 Figure 25c NOTE: Combustible material is allowed below a fireplace viewing area opening and outside the non-combustible board. - Page 21 CLEARANCES (cont'd) Television Considerations Installing a television above a fireplace has become increasingly popular; however, the area above any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source. If you install a television above this fireplace, Empire Comfort Sys- tems accepts no responsibility for damage or injuries. Follow the tele- vision manufacturer’s installation instructions, including any recom- mendations regarding proximity to heat sources. If you have a TV above your fireplace, turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV. DIMENSION (IN INCHES) MODEL VFLL38FP(3,9)0L25 VFLL38FP(3,9)0L VFLL48FP(3,9)0L...
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Page 22: Fireplace Installation
FIREPLACE INSTALLATION Built-In Fireplace Installation Notice for Finishing Materials Built-in installation of this fireplace involves installing the fireplace The wall above the fireplace will become hot. Install the into a framed-in enclosure. This makes the front of the fireplace non-combustible board supplied with the fireplace before flush with a wall or the front of the fireplace window flush with a wall. adding paint, tile or stone. Attach tile or other non-combustible A framed-in enclosure is an enclosure that does not allow products to the fireplace face and to the non-combustible drafts through the firebox. These drafts could cause the area (Figures 29 and 30) using adhesives designed for flame to roll back producing soot or a poor flame pattern. high-temperature applications. Follow the manufacturer's instructions for application and curing times. Heat from the Frame in rough opening. Use dimensions shown in Figure 32... - Page 23 FIREPLACE INSTALLATION Non-combustible Board Requirements 1. Do not attach non-combustible board to the fireplace. Attach FINISHED NON-COMBUSTIBLE WALL BOARD INSTALLED non-combustible board only to side studs and header board. OVER APPLIANCE OPENING 2. Predrill holes into non-combustible board. Counterlink holes are recommended. 3. Use only high-temperature adhesive and high-temperature paints with the non-combustible board. Do not over-tighten screws going through non-combustible board. FINISHED WALL 2 1/4” APPLIANCE NON-COMBUSTIBLE OPENING BOARD INSTALLED ON TOP OF APPLIANCE FLUSH WITH FACE FOR TILING OVER FACE OR FIREPLACE NON-COMBUSTIBLE BOARD INSTALLED...
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Page 24: Optional Inner Top Deflector
FIREPLACE INSTALLATION Rough Opening for Installing in Corner (Built-In) Figure 32 Rough Opening for Elevated Installation (Built-In) Figure 35 Notice for Finishing with Tile or Stone The wall above the fireplace will become hot. Install the non- combustible board supplied with the fireplace. Tile or other non-combustible materials can be applied to the board or face of the fireplace. All adhesives must be designed for high- temperature applications (minimum rating of 300°F). Follow the manufacturer's instructions for application and curing times. See step 2, # 4 (page 28) for correct placement of the nailing flanges. Heat from the fireplace may cause incorrectly installed materials to fail. Notice for Finishing with Paint Use a coating designed for 300°F environments and follow the manufacturer's instructions for surface preparation, application Figure 33... -
Page 25: Combustible Materials
COMBUSTIBLE MATERIALS Combustible Material Television Considerations Do not attach combustible material to the mantel of your Installing a television above a fireplace has become increasingly fireplace. This is a fire hazard. popular; however, the area above any fireplace gets hot and most TV manufacturers recommend against placing their products near a heat source. If you install a television above this fireplace, Empire Comfort Systems accepts no responsibility for damage or injuries. Follow the television manufacturer’s installation instructions, including any recommendations regarding proximity to heat sources. If you have a TV above your fireplace, turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV. Figure 36 34846-2-1016 Page 25... -
Page 26: Cleaning And Servicing
CLEANING AND SERVICING Annual inspection and cleaning by your dealer or qualified WARNING service technician is recommended to prevent malfunction and/or sooting. Never use needles, wires, or similar cylindrical objects to clean TURN OFF FIREPLACE AND ALLOW TO COOL BEFORE the pilot to avoid damaging the calibrated ruby that controls the CLEANING. gas flow. Remove any optional decorative covers or decorative glass 3. If intermittent pilot unit stops working, clean flame sesonr C material. Gloves are recommended. (Figure 37) with a damp cloth. 4. If intermittent pilot ignitor does not spark, clean ignitor D (Fig- PERIODIC CLEANING - Refer to parts diagram for location of ure 37) with a damp cloth. -
Page 27: Decorative Glass Accessory Installation
DECORATIVE GLASS ACCESSORY INSTALLATION INSTALLATION WARNING 1. Remove glass front from fireplace by lifting the glass front Failure to position the parts in accordance with the diagrams up, sliding it to the right, and then carefully angle left side out and instructions below or failure to use only parts specifically of the slots. See Figures 40 - 43. approved for use with this fireplace may result in property damage or personal injury. NOTICE: The burner may be operated with or without the Decorative accessory options. Follow the directions below should you choose to enhance your burner with any one of the available decorative options. - Page 28 DECORATIVE GLASS ACCESSORY INSTALLATION 2. Apply the accessory decorative media to the shaded area 3. Replace the glass front into the fireplace by placing the right only. See Figure 44. Use enough to cover the floor of the side into the slots in the firebox. Carefully angle in the left fireplace, but do not allow the media to reach higher than the side of the glass and then slide the glass to the left. Settle the flange surrounding the burner. Never place decorative media glass into the slots by gently lowering it. See Figures 45 - 48. inside the flange surrounding the burner itself. This fireplace can use crushed glass, glass droplets (1/2 inch), glass drops (1 inch), or ceramic fiber rocks and pebbles. Mix colors and glass types, but do not exceed the recommended amount of decorative media. Figure 45 CAUTION Glass or rocks must not be placed around the ends or over the front edge of the burner assembly. Do not restrict air flow.
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Page 29: Millivolt Control Valve Lighting Instructions
MILLIVOLT CONTROL VALVE LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by C. -
Page 30: Ip Lighting Instructions
IP LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which can be lighted with the C. -
Page 31: Pilot Flame Characteristics
PILOT FLAME CHARACTERISTICS Figures 49 and 51 show a correct pilot flame pattern. The correct flame will be blue and will extend beyond the thermocouple. The flame will surround the thermocouple just below the tip. A slight yellow flame may occur where the pilot flame and main burner flame meet. Figures 50 and 52 show an incorrect pilot flame pattern. The incorrect pilot flame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the fireplace will shut down. IGNITOR PILOT THERMOPILE SENSOR PILOT THERMOCOUPLE THERMOCOUPLE (LPG) (NATURAL) Correct Pilot Flame Pattern for MILLIVOLT Figure 49 Correct Pilot Flame Pattern for IP PILOT Figure 51 THERMOPILE... -
Page 32: Operation Instructions/Flame Appearance
OPERATION INSTRUCTIONS/FLAME APPEARANCE Flames from the pilot (front center of burner) as well as the main produce annoying smoke and smells as they are burned off flame should be visually checked as the fireplace is installed. during the initial operation of the fireplace, possibly causing headaches or eye or lung irritation. This is a normal and In normal operation at full rate after 10 to 15 minutes, the flame temporary occurrence. appearance should be sets of yellow flames. The initial break-in operation should last 2-3 hours with the NOTICE: All flames will be random by design, flame height will burner at the highest setting. Provide maximum ventilation by go up and down. opening windows or doors to allow odors to dissipate. Any odors Avoid any drafts that alter burner flame patterns. Do not allow remaining after this initial break-in will be slight and will disappear fans to blow directly into fireplace. Do not place a blower inside with continued use. the burner area of the firebox. Ceiling fans may create drafts that Once the break in operation has been completed, adjust the alter flame patterns. Sooting and improper burning will result. fireplace to the desired output and then replace the surround. During manufacturing, fabricating and shipping, various components of this fireplace are treated with certain oils, films or bonding agents. These chemicals are not harmful, but may MILLIVOLT WIRING Label all wires prior to disconnection when servicing controls. Remote Receiver Wiring errors can cause improper and dangerous operation. -
Page 33: Frbc - Millivolt Control System
FRBC - MILLIVOLT CONTROL SYSTEM INSTALLATION AND OPERATING INSTRUCTIONS IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS DO NOT ATTEMPT TO INSTALL OR OPERATE INTRODUCTION REMOTE RECEIVER This remote control system was developed to provide safe, reliable, and user-friendly remote control system for gas heating fireplaces. The system can be operated manually from the transmitter. The system operates on one of 255 security codes that are programmed into the transmitter at the factory. The transmitter operates on a 12V battery (included) made specifically for remote controls and electronic lighters. Install the 12V battery supplied with the unit into the battery compartment. TRANSMITTER Figure 55 The remote receiver operates on 4 AA-size 1.5V batteries. It is recommended that ALKALINE batteries be used for longer battery life and maximum microprocessor performance. - Page 34 FRBC - MILLIVOLT CONTROL SYSTEM WIRING INSTRUCTIONS INSTALLATION A qualified electrician or a gas technician who is familiar with the gas fireplace and gas valves that will be operated by this WARNING remote should install the remote control system. Incorrect wiring This remote control system must be installed exactly as connections WILL cause damage to the gas valve or electronic outlined in these instructions. Read all instructions completely module operating the gas fireplace and may also damage the before attempting installation. Follow instructions carefully remote receiver. during installation. Any modifications of the ECS remote control WIRING MILLIVOLT VALVES or any of its components will void the warrant and may be pose a fire hazard. The remote receiver is connected to the millivolt valve using the TH (thermostat) terminals on the terminal block on the millivolt Do not connect any gas valve or electronic module directly gas valve. to 110-120VAC power. Consult gas fireplace manufacturer’s Connect 18 gauge solid or stranded wires from the remote instructions and wiring schematics for proper placement of all receiver to the gas valve. wires. All electronic modules are to be wired to manufacturer’s specifications. Operation of the remote receiver is similar to that of a thermostat in that both turn the gas valve on and off based on input signals. The following wiring diagrams are for illustration purpose A thermostat’s input signals are different temperatures. The only. Follow instructions from manufacturer of gas valve and/ remote receiver’s input signals come from the transmitter.
- Page 35 FRBC - MILLIVOLT CONTROL SYSTEM GENERAL INFORMATION RECEIVER ADJUSTMENT – RECOMMENDED ADJUSTMENT NOTE: The slide button, White or Black, covers the ADJ MATCHING SECURITY CODES access hole when installed. Each transmitter can use one of 255 unique security codes. It A. To adjust at the receiver, use a small slotted screwdriver. may be necessary to program the remote receiver to LEARN the Turn the adjustment screw counter-clockwise about 5 security code of the transmitter upon initial use, if batteries are degrees or a maximum of 1/8 turn. This should correct the replaced, or if a replacement transmitter is purchased from your distance problem. dealer or the factory. When matching security codes, be sure B. If that does not correct the problem, return adjustment slide button on the receiver is in the REMOTE position; the code screw to original position and then turn adjustment screw will NOT “LEARN” if the slide switch is in the ON or OFF position. clockwise. Program the remote receiver to LEARN a new security code by This adjustment is like tuning your radio. If you keep turning the pushing and releasing the learn button. A single "beep" will sound. adjustment screw, in either direction, you will go past the proper Press the "ON" button on the remote control, until three "beeps" setting (tuning). sound. The three "beeps" are the signal that the receiver has learned the new code. When an existing receiver is matched to a new transmitter, the new security code will override the old one.
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Page 36: Millivolt Troubleshooting
MILLIVOLT TROUBLESHOOTING SYMPTOMS, POSSIBLE CAUSES AND CORRECTIONS 1. When ignitor button is pressed, there is no spark at 7. ODS/pilot lights but flame goes out when control knob ODS/pilot. is released. a. Ignitor electrode positioned wrong - Replace pilot. a. Control knob not fully pressed in - Press in control knob fully. b. Ignitor electrode is broken - Replace pilot. b. Control knob not pressed in long enough - After ODS/pilot c. Ignitor electrode not connected to ignitor cable - lights, keep control knob pressed in 30 seconds. -
Page 37: Proflame - Ip Control System
PROFLAME - IP CONTROL SYSTEM Technical Data DANGER Remote Control Fire Hazard. Can cause severe injury or death. Supply voltage 4.5 V (three 1.5 V AAA batteries) The Receiver causes ignition of the fireplace. The fireplace can turn on suddenly. Keep away from the fireplace burner when Ambient temperature 0-50°C (32 - 122°F) operating the remote system or activating manual bypass of ratings the remote system. Radio frequency 315 MHz CAUTION Receiver Supply voltage 6.0 V (four 1.5 V AA batteries) Property Damage Hazard. Excessive heat can cause property damage. Ambient temperature 0-60°C (32 - 140°F) The fireplace can stay lit for many hours. Turn off the fireplace ratings if it is not going to be attended for any length of time. Always Radio frequency... - Page 38 PROFLAME - IP CONTROL SYSTEM TRANSMITTER (REMOTE CONTROL WITH LCD DISPLAY) RECEIVER The Proflame Transmitter uses a streamline design with a simple The Proflame Receiver (Figures 60a and 60b) connects directly button layout and informative LCD display (Figure 58). to the gas valve and stepper motor with a wiring harness. The The Transmitter is powered by 3 AAA type batteries. A Mode Receiver is powered by 4 AA type batteries. The Receiver Button is provided to Index between the features and a accepts commands via radio frequency from the Transmitter to Thermostat Button is used to turn on/off or index through operate the fireplace in accordance with the particular Proflame thermostat functions (Figures 58 and 59). system configuration. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote (Remote control) or Off. Figure 58 - Proflame Transmitter Figure 60a - Proflame Receiver Body Front Figure 59 - Transmitter LCD display Figure 60b - Proflame Receiver Body Back Page 38...
- Page 39 PROFLAME - IP CONTROL SYSTEM OPERATING PROCEDURE Turn on the Fireplace Initializing the System for the first time Press the ON/OFF Button on the Transmitter. The Transmitter Install the 4 AA batteries into the receiver battery bay. Note the display will show all active Icons on the screen. At the same time polarity of battery and insert into the battery bay as indicated on the Receiver connects the thermopile to the gas valve millivolt the Battery cover (+/-). Place the 3 position slider switch in the coil and the fireplace main burner turns on. A single “beep” from “Remote” position. the Receiver will confirm reception of the command. Using the end of a paper clip, or other similar object, insert the end of the paper clip into the hole marked “PRG” on the Receiver Turn off the Fireplace front cover. The Receiver will “beep” three times to indicate that Press the ON/OFF Button on the Transmitter. The Transmitter it is ready to synchronize with a Transmitter. Install the 3 AAA LCD display will only show the room temperature and Icon type batteries in the Transmitter battery bay, located on the base (Figure 63). At the same time the Receiver disconnects the of the Transmitter. With the batteries already installed in the thermopile from the gas valve millivolt coil and the fireplace Transmitter, push the On button. The Receiver will “beep” four...
- Page 40 PROFLAME - IP CONTROL SYSTEM Remote Flame Control The Proflame GTM has six flame levels. With the system on, and the flame level at the maximum in the fireplace, pressing the Down Arrow Button once will reduce the flame height by one step until the flame is turned off. The Up Arrow Button will increase the flame height each time it is pressed. If the Up Arrow Button is pressed while the system is on but the flame is off, the flame will come on in the high position (Figure 64 - 69). A single “beep” will confirm reception of the command. Figure 66 Figure 64 Figure 67 Figure 65 Page 40 34846-2-1016...
- Page 41 PROFLAME - IP CONTROL SYSTEM ROOM THERMOSTAT (Transmitter Operation) Smart Thermostat (Transmitter Operation) The Remote Control can operate as a room thermostat. The The Smart Thermostat function adjusts the flame height in thermostat can be set to a desired temperature to control the accordance to the difference between the set point temperature comfort level in a room. and the actual room temperatures. As the room temperature gets To activate this function, press the Thermostat Button (Figure closer to the set point the Smart Function will modulate the flame 58). The LCD display on the Transmitter will change to show down. that the room thermostat is “ON” and the set temperature is now To activate this function, press the Thermostat Button (Figure 58) displayed (Figures 68a and 68b). To adjust the set temperature, until the word "SMART" appears to the right of the temperature bulb graphic (Figure 69). To adjust the set temperature, press the press the Up or Down Arrow Buttons until the desired set temperature is displayed on the LCD screen of the Transmitter. Up or Down arrow Buttons until the desired set point temperature is displayed on the LCD screen of the Transmitter (Figure 70). ROOM TEMPERATURE SET TEMPERATURE Figure 68a Figure 69...
- Page 42 PROFLAME - IP CONTROL SYSTEM BUTTON LOCK LOW BATTERY POWER DETECTION This function will lock the buttons to avoid unsupervised Transmitter operation. The life span of the remote control batteries depends on various To activate this function, press the MODE and the UP Arrow factors: quality of the batteries used, the number of ignitions of Button at the same time (Figure 71). the fireplace, the number of changes to the room thermostat set To de-activate this function, press the MODE and the UP Arrow point, etc. Button at the same time. When the Transmitter batteries are low, a Battery Icon will appear on the LCD display of the Transmitter (Figure 72) before all battery power is lost. When the batteries are replaced this Icon will disappear. Figure 71 Figure 72 Receiver The life span of the Receiver batteries depends on various factors: quality of the batteries used, the number of ignitions of the fireplace, the number of changes to the room thermostat set point, etc. When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. This is an alert for a low battery condition for the Receiver. When the batteries are replaced the “beep” will be...
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Page 43: Ip Operating Instructions
IP OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE 1. Follow the SAFETY and LIGHTING INSTRUCTIONS for Intermittent Pilot controls found in this manual, and on labels The electronic control valve system includes the ability to switch found in the control compartment located in the lower cavity the pilot from a standing pilot mode to an intermittent pilot mode. of the fireplace. IP Mode - In the Intermittent Pilot mode, when the unit is • 2. During the operating season (or in power outage periods), turned ON, it will cause spark to the pilot, light the pilot, it is recommended that the pilot remain in the CPI (standing then allow the burner to light. When the unit is turned to pilot mode) to reduce cold start issues, and/or conserve OFF, both the burner and pilot will be OFF. battery backup power during a power outage. • CPI Mode - In the Continuous Pilot mode, the pilot 3. The gas valve has inlet and outlet pressure taps as shown in remains ON continuously even when the burner is Figure 73. Refer to page 18 for gas pressure requirements. -
Page 44: Ip Wiring
IP WIRING If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This fireplace is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes. This fireplace is not convertible for use with other gases. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier. The wire connections in Figure 74 are not used. Figure 74 Page 44 34846-2-1016... -
Page 45: Ip Troubleshooting
IP TROUBLESHOOTING Brief Description of the Components The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single micro-controller core. This control manages all functions related to ignition, flame sensing and supervision for atmospheric applications. The DFC can be set to provide continuous or intermittent ignition control sequences and flame monitoring with safety shutdown in case of failure. The DFC is set up as a stand alone (AC powered system with battery back up. See IP Lighting Instructions on page 29 and Wiring Diagram on page 44. Troubleshooting Before proceeding with the procedures in the following troubleshooting table, verify that the power supply (AC/DC adapter) is present and that the batteries inside the receiver and/or optional battery pack are fresh and installed with correct polarity. Make sure all the connections between the wire harnesses and system components are proper and positive. Verify that the static inlet pressure meets the manufacturer’s recommended inlet pressure. If necessary adjust the line pressure regulator. If the recommended actions for the following troubleshooting chart do not help to address the problem consider replacing wiring harnesses. WARNING Any actions performed on the gas valve must be performed in accordance with this instruction manual. Likewise, any actions performed on the DFC or other system components must be done in accordance with the individual component instructions. Replacement of components must be performed in accordance with this instructions manual. 34846-2-1016 Page 45... - Page 46 IP TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
- Page 47 IP TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
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Page 48: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114 Phone: 651-490-9191 Phone: 860-722-2433 Toll Free: 800-397-1339 Toll Free: 800-243-9360 Website: www.deydistributing.com Fax: 860-293-0479 Parts: Heater, Hearth and Grills Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.com Parts: Heater, Hearth and Grills... -
Page 49: Vfll38Fp3 Parts List
VFLL38FP3 PARTS LIST PART NO. INDEX NO. DESCRIPTION VFLL38FP30L VFLL38FP30L25 30378 30378 INNER FIREBOX TOP ASSEMBLY DV612 DV612 BRACKET (USED AS GLASS RETAINER) 30291 30291 ACCENT LIGHT COVER PLATE R11231 R11231 GLASS 29483 29483 BURNER COVER ASSEMBLY 34438 34438 BURNER BOX BACK R11232 R11232 GLASS R11230 R11230 BURNER, TUBE R3623 R3623 PILOT ASSEMBLY - LPG R3624 R3624 PILOT ASSEMBLY - NAT... -
Page 50: Vfll38Fp Exploded View
VFLL38FP3 EXPLODED VIEW Page 50 34846-2-1016... -
Page 51: Vfll38Fp9 Parts List
VFLL38FP9 PARTS LIST PART NO. INDEX NO. DESCRIPTION VFLL38FP90L VFLL38FP90L25 30378 30378 INNER FIREBOX TOP ASSEMBLY DV612 DV612 BRACKET (USED AS GLASS RETAINER) 30291 30291 ACCENT LIGHT COVER PLATE R11231 R11231 GLASS 29483 29483 BURNER COVER ASSEMBLY 34438 34438 BURNER BOX BACK R11232 R11232 GLASS R11230 R11230 BURNER, TUBE R11327 R11327 PILOT ASSEMBLY - LPG R11328 R11328 PILOT ASSEMBLY - NAT P243 ORIFICE #36 - NAT P250... -
Page 52: Vfll38Fp9 Exploded View
VFLL38FP9 EXPLODED VIEW Page 52 34846-2-1016... -
Page 53: Vfll48Fp(3,9) Parts List
VFLL48FP(3,9) PARTS LIST VFLL48FP3 VFLL48FP9 INDEX PART INDEX PART DESCRIPTION DESCRIPTION 32662 INNER FIREBOX TOP ASSEMBLY 32662 INNER FIREBOX TOP ASSEMBLY BRACKET (USED AS GLASS RE- BRACKET (USED AS GLASS RE- DV612 DV612 TAINER) TAINER) 30291 ACCENT LIGHT COVER PLATE 30291 ACCENT LIGHT COVER PLATE R11746 GLASS R11746 GLASS 32820 BURNER COVER ASSEMBLY 32820 BURNER COVER ASSEMBLY 34461 BURNER BOX BACK 34461 BURNER BOX BACK R11747 GLASS R11747 GLASS R11745 BURNER, TUBE... -
Page 54: Vfll48Fp(3,9) Exploded View
VFLL48FP(3,9) EXPLODED VIEW Page 54 34846-2-1016... -
Page 55: Warranty
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Boulevard fireplace that is not installed by the selling dealer or that dealer’s direct contract agents. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. Limited Lifetime Parts Warranty with a Five-Year Limited Labor Warranty – Combustion Chamber and Heat Exchanger If the combustion chamber or heat exchanger (see parts list) fails because of defective workmanship or material, Empire will repair or replace at Empire’s option. Within five years from the date of purchase, Empire will pay reasonable labor to have the defective part repaired or replaced at Empire’s option. Limited Five-Year Parts & Labor Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Should any part fail because of defective workmanship or material within five years from the date of purchase, Empire will repair or replace at Empire’s option. Within five years from the date of purchase, Empire will pay reasonable labor to have that defect repaired at Empire’s option. Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Should any remote control, thermostat, accessory, or other part fail because of defective workmanship within one year from the date of purchase, Empire will repair or replace at Empire’s option. - Page 56 Empire Comfort Systems Inc. EMPIRE Belleville, Illinois EMPIRE If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 56 34846-2-1016...