Philips MX2500D Service Manual
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Philips MX2500D Service Manual

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©
Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by KC-ET0409 Service Audio Printed in The Netherlands Subject to modification.
Version 1.0
TABLE OF CONTENTS
Location of PC Boards ................................................ 1-2
Versions Variation & Package .................................... 1-2
Specifications .............................................................. 1-3
Measurement Setup ................................................... 1-4
Service Aids ................................................................ 1-5
ESD & Safety Instruction ............................................ 1-6
Setting Procedure & Repair Instructions ....................... 2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
Key (Control / Standby / Vol) Board .............................. 5
Tuner Board ................................................................... 6
DVD loader .................................................................... 7
Main Board .................................................................... 8
Power Board .................................................................. 9
Exploded View ............................................................. 10
MX2500D/01
Page
CLASS 1
LASER PRODUCT
GB
3139 785 30940

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  • Page 1 LASER PRODUCT © Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 2 LOCATION OF PC BOARDS MAIN PCB POWER PCB VERSION VARIATION: Type /Versions: MX2500D Features & Board in used: / 01 Rotary Encoder (volume control) Aux Input Digital Output Line Output Progressive scan Power supply (220 ~ 240 V)
  • Page 3 Frequency Response ....4 Hz - 20 kHz (44.1kHz) ............4 Hz - 22 kHz (48kHz) ............4 Hz - 44 KHz (96KHz) Digital Output ..................SPDIF (Sony Philips digital interface) Coaxial - PCM ..............IEC 60958 - Dolby Digital ......... IEC 60958, IEC 61937...
  • Page 4 www.freeservicemanuals.info MEASUREMENT SETUP Tuner FM Bandpass LF Voltmeter 250Hz-15kHz e.g. PM2534 e.g. 7122 707 48001 RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) Bandpass LF Voltmeter...
  • Page 5 www.freeservicemanuals.info SERVICE AIDS Service Tools: Universal Torx driver holder .........4822 395 91019 Torx bit T10 150mm ...........4822 395 50456 Torx driver set T6-T20 .........4822 395 50145 Torx driver T10 extended ........4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A ......4822 397 30096 SBC442 Audio Burn-in test disc 1kHz ....4822 397 30155 SBC429 Audio Signals disc .........4822 397 30184 Dolby Pro-logic Test Disc ........4822 395 10216...
  • Page 6 www.freeservicemanuals.info WAARSCHUWING WARNING Alle IC’s en vele andere halfgeleiders zijn All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen susceptible to electrostatic discharges (ESD). (ESD). Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan drastically. de levensduur drastisch doen verminderen.
  • Page 7 www.freeservicemanuals.info System, Region code, Tuner, etc. setting procedure 5. Video Out Change 3) Region code change timer reset a) Press "SYSTEM" on R/C button Press below key to reset the timer : Hence in total, reprograming will be done by way of the 1) System Reset b) Select the menu using the "...
  • Page 8 www.freeservicemanuals.info REPAIR INSTRUCTIONS (1 of 2)
  • Page 9 www.freeservicemanuals.info REPAIR INSTRUCTIONS (2 of 2)
  • Page 10 www.freeservicemanuals.info DISASSEMBLY INSTRUCTIONS Dismantling of the DVD Module 1) Loosen 4 screws "A" to remove the DVD Module as shown in figure 4. Dismantling of the Front Panel Assembly 1) Open the DVD Tray by using the Open/Close Button 2) Return the set to its upright position and remove the Tray while the Set is ON and disconnect the mains supply after Cover as shown in Figure 3 and close the tray manually removing the Tray Cover.
  • Page 11 www.freeservicemanuals.info SERVICE POSITIONS Dismantling of the Tuner PCB 1) Loosen 10 screw " C " at the back panel as shown in figure Service position A 2) Loosen 6 screw " D " on the top of main board as shown in figure 8.
  • Page 12 www.freeservicemanuals.info BLOCK DIAGRAM...
  • Page 13 www.freeservicemanuals.info WIRING DIAGRAM...
  • Page 14 www.freeservicemanuals.info FTD DISPLAY PIN ASSIGNMENT KEY (CONTROL / STANDBY / VOL) BOARD (2G - 10G) TABLE OF CONTENTS FTD Display Pin Assignment ........... 5-1 Pin Connection ..............5-1 Circuit Diagram ..............5-2 PCB Layout Top View ............5-3 PCB Layout Bottom View ..........5-3 Electrical Parts List &...
  • Page 15 www.freeservicemanuals.info CIRCUIT DIAGRAM - KEY BOARD C2201 R2251 C2202 R2252 C2204 R2253 C2206 R2254 C2207 R2255 C2208 RB201 C2209 RB202 C2212 RB202A C2213 RB202B C2214 RB203A C2215 RB203B C2216 SN2201 C2217 TA2201 C2218 TA2202 C2219 TA2203 C2220 TA2204 C2221 TA2205 C2222 TA2206 C2223...
  • Page 16 www.freeservicemanuals.info PCB LAYOUT - KEY BOARD (TOP) C2204 D2201 RB202 TA2201 TA2207 C2207 D2202 RB202A TA2202 TA2208 C2208 DP2201 RB202B TA2203 VR2201 C2213 LD2201 RB203A TA2204 XL2201 C2217 R2228 RB203B TA2205 ZD2201 C2223 RB201 SN2201 TA2206 PCB LAYOUT - KEY BOARD (BOTTOM) C2201 C2219 R2227...
  • Page 17 www.freeservicemanuals.info ELECTRICAL PARTS LIST C2226 PYL456470-104Z 0.1 uF 50V 10% R2256 QCF16503Z-0000 CHIP RES. 0 OHM C2227 PYL456470-104Z 0.1 uF 50V 10% : - KEY (CONTROL / STANDBY / VOL) PCB C2228 PYL456470-104Z 0.1 uF 50V 10% DIODE D2201 RAD114148-0010 SW 1N4148 MESCELLANEOUS RESISTOR...
  • Page 18 www.freeservicemanuals.info TUNER ADJUSTMENT TABLE Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter VARICAP ALIGNMENT 108MHz 6.5V ±1.2V check 87.5 - 108MHz (50kHz grid) 87.5MHz check 1.0V ±0.5V 1602KHz 7.8V ± 0.2V check 1.1V ± 0.5V 531KHz T005 530-1710kHz (10kHz grid) TUNER BOARD ( 21L / 21L / 37S ) check...
  • Page 19 www.freeservicemanuals.info CIRCUIT DIAGRAM - TUNER BOARD ANT001- A1- R004- C002- R005- C005- R006- C007- R010- C006- R011- C008- R015- C009- R016- C01- R017- C02- R018- C03- R019- C010- R020- C011- R021- C012- R023- C013- R024- C014- R025- C015- R026- C016- R027- C019- R028-...
  • Page 20 www.freeservicemanuals.info...
  • Page 21 www.freeservicemanuals.info PCB LAYOUT - TUNER BOARD (BOTT OM) C01- C013- C023- C037- C048- R005- R019- R028- C03- C014- C026- C038- C050- R006- R020- R029- C001- C015- C029- C039- C052- R007- R021- R030- C002- C016- C031- C040- IC001- R010- R023- R031- C008- C020- C032-...
  • Page 22 www.freeservicemanuals.info C023 PXL456470-223Z 0.022 uF 50V 10% ELECTRICAL PARTS LIST C024 PRE039540-109Z DIODE C025 PVE039570-229Z 2.2 uF 50V 20% :- TUNER PCB D001 RAD114148-0010 FM TOSHIBA 1SV101 C026 PXL456470-474Z 0.47 uF 50V 10% D002 RAD114148-0010 FM TOSHIBA 1SV101 C029 PXL456470-104Z 0.1 uF 50V 10% D003 RAD114148-0010...
  • Page 23 www.freeservicemanuals.info DVD LOADER It is not recommended for component repair on this Module but to replace the major assembly when it becomes defective. Therefore limited service parts list are published in this chapter. TABLE OF CONTENTS Explorer View (DVD Loader) ........... 7-2 Mechanical Part list ............
  • Page 24 www.freeservicemanuals.info Explorer View - DVD Loader...
  • Page 25 www.freeservicemanuals.info MECHNICAL PARTS LIST BFP111010-0001 PVC PLATE L204xW123xT0.5mm PROOF FIRE BFP125010-0001 PVC SHEET 94V0 L213.6xW116.0xT0.5mm BPD101070-0001 DVD DOOR HIPS L132xW12mm CAVITY:1x2 LF BPF104041-0003 FRONT PANNEL HIPS L435xW25xH48mm BPH100025-0001 ANTENNAL HOLDEL BPK105068-0001 VOLUME KNOB ABS CAVITY:1x2 LEAD FREE BPK106057-0001 POWER BUTTON ABS CAVITY:2+2 LEAD FREE BPK106058-0001 FUNCTION BUTTON 1 ABS CAVITY:2+2 LF BPK116057-0001...
  • Page 26 www.freeservicemanuals.info MECHNICAL PARTS LIST ICD100076-1001 DIVIDER BC-FLUTE L505xW430xT6.0mm ICH101001-0001 POLYFOAM SHEET (EPS) L407xW125xH256mm ICH101002-0001 POLYFOAM SHEET (EPS) L510xW28xH256mm ICH106006-0001 KRAFT PAPER INSIDE DIM:L1065xW915xH100mm ITF130361-0001 POLYFOAM UNIT LEFT(EPS) L435xH120xD150mm ITF130361-0002 POLYFOAM UNIT RIGHT(EPS)L435xH120xD150mm IVA000001-Z003 POLY BAG L220xW80xT0.038mm PB<1000PPM IVA000001-Z048 POLY BAG L240xW355mm PB<1000PPM IVA000001-Z061 POLY BAG L610xW540xT0.05mm PB<1000PPM IVA000001-Z082...
  • Page 27 www.freeservicemanuals.info MECHNICAL PARTS LIST BPY100006-0001 VOLUME RING ABS CAVITY:2+2 LEAD FREE BPY110006-0001 VOLUME DOCKING ABS CAVE:2+2 LEAD FREE BRB000049-0004 RUBBER DIA14xT3mm WHITE LEAD FREE DSS100018-0001 SPACER PCB SPACER DTB005050-0250 TUBING SRK DIA=5 L=25mm BLACK DTB008050-0200 TUBING SRK DIA=8 L=20mm BLACK PB<1000PPM DTB020050-0400 TUBE SHKNG DIA=20 L=40mm BLACK DWT000001-0900...
  • Page 28 www.freeservicemanuals.info MECHNICAL PARTS LIST IVE100305-0002 EVA SPONGE L9xW9xT9.5mm W/DOUBLE GLUE IVE100311-0001 SPONGE EVA L8xW8xT11.0mm FIREPROOF IVE100316-0001 EVA SPONGE L30xW8xT3mm W/ADV BLK IVH101046-0001 POLYFOAM SHEET L240xW206xH43mm...
  • Page 29 www.freeservicemanuals.info ES6628F INTERNAL IC DIAGRAM DVD/CD Motor Motor Driver ES6603 Video T V Display RF Amp 8/16-MB Audio DAC Speakers DRAM Audio ADC Microphone In ES6628 EEPROM Vibratto-II MAIN BOARD S/PDIF A/V Receiver ROM/Flash VFD Driver VFD Panel IR Remote AM5868S INTERNAL IC DIAGRAM MUTE BIAS...
  • Page 30 www.freeservicemanuals.info VOLTAGES IC201 (ES6698) IC405 (M62446FP) PIN NO 1 PIN NO 1 Voltage 3.3 1.77 1.77 1.77 Voltage PIN NO 21 PIN NO 21 Voltage 3.3 2.8 3.1 0.2 3.3 1.3 1.3 3.3 1.4 1.3 1.3 1.2 1.3 Voltage PIN NO 41 PIN NO 41 Voltage Voltage...
  • Page 31 www.freeservicemanuals.info CIRCUIT DIAGRAM (1)- MAIN BOARD C201 C801 IC210 R360 C202 C802 IC351 R363 C203 C803 IC801 R801 C204 C804 IC802 R802 C205 C805 JK801 R803 C206 C806 JK802-A A8 R804 C207 C807 JK802-B B8 R805 C208 C808 JK805 R806 C209 C809 L187...
  • Page 32 www.freeservicemanuals.info CIRCUIT DIAGRAM (2)- MAIN BOARD C301 IC504-C E1 C515 C5003 D6 R451 R4003 IC504-E E1 C302 C516 C5004 E6 R452 R4004 IC505-A F1 R4005 C303 C517 C5005 E6 R453 C304 C518 C5006 E6 IC505-B F1 R454 R4006 C311 C519 C5007 E5 IC505-D F1 R455...
  • Page 33 www.freeservicemanuals.info PCB LAYOUT - MAIN BOARD (TOP) C201 C261 C314 C412 C440 C474 C509 C546 C595 C834 C970 C5008 CN201 D803 IC503 L951 R201 R243 R311 R406 R434 R462 R505 R657 R826 R965 XL201 C202 C262 C315 C413 C441 C475 C510 C547 C598...
  • Page 34 www.freeservicemanuals.info PCB LAYOUT - MAIN BOARD (BOTTOM) C214 C239 C267 C504 C569 C821 C972 C2012 C4010 C5071 C5092 IC505 L811 R242 R529 R555 R4009 C215 C241 C272 C523 C570 C824 C974 C2013 C4011 C5072 C5093 L187 L812 R248 R530 R556 R4010 C217 C244...
  • Page 35 www.freeservicemanuals.info ELECTRIC PARTS LIST CCN200000-Z103 CONNECTOR 3 PIN PITCH=2.0mm CCN200000-Z104 CONNECTOR 4 PIN PITCH=2.0mm CCN200000-Z105 CONNECTOR 5 PIN PITCH=2.0mm CCN200000-Z106 CONNECTOR 6 PIN PITCH=2.0mm CCN200000-Z107 CONNECTOR 7 PIN PITCH=2.0mm CCN200000-Z108 CONNECTOR 8 PIN PITCH=2.0mm CCN200000-Z109 CONNECTOR 9 PIN PITCH=2.0mm PB<1000PPM CCN250000-0502 CONNECTOR S2B-XH-A 2 PIN CCN250000-Z108...
  • Page 36 www.freeservicemanuals.info ELECTRIC PARTS LIST MSW105002-1020 ENCODER L20 a=12 WITHOUT CC PB<1000PPM MVC001002-1010 COND TRIM 4.2 - 20 PF N450 PB<1000PPM MVR0Z1201-5031 CNTL TRIMR 50KB 30% P=5x5mm PB<1000PPM PME039540-100Z COND ELECT 10 uF 16V 20% PME039570-479Z COND ELECT 4.7 uF 50V 20% SIZE=5x11mm AI PME099562-471Z COND ELECT 470uF 35V 20% D10x16mm 105' PRE039440-100Z...
  • Page 37 www.freeservicemanuals.info ELECTRIC PARTS LIST PXL410370-821Z CHIP CAP 820 pF 50V 5% PXL439530-105Z CHIP CAP 1uF 20% 0603 SMT Y5V PXL456470-102Z CHIP CAP 0.001 uF 50V 10% PXL456470-103Z CHIP CAP 0.01 uF 50V 10% PXL456470-104Z CHIP CAP 0.1 uF 50V 10% PXL456470-152Z CHIP CAP 0.0015 uF 50V 10% PXL456470-153Z...
  • Page 38 www.freeservicemanuals.info ELECTRIC PARTS LIST QCF01502Z-1520 CHIP RES. 1.5K OHM 1/10W 5% QCF01502Z-2210 CHIP RES. 220 OHM 1/10W 5% QCF01502Z-2220 CHIP RES. 2.2K OHM 1/10W 5% QCF01502Z-2230 CHIP RES. 22K OHM 1/10W 5% QCF01502Z-2290 CHIP RES. 2.2 OHM 1/10W 5% QCF01502Z-4710 CHIP RES.
  • Page 39 IC 16 PIN TC4052BFN CHIP PB<1000PPM RCI004052-1002 IC 16 PIN CD4052BM SOIC TI PB<1000PPM RCI004558-1003 IC 8PIN TEXAS RC4558D SOP8 PB<1000PPM RCI005762-1001 IC 44 PIN TEA5762H QFP44 PHILIPS RCI005868-1002 IC 28 PIN AM5868S HSOP AMTEK PB<1000PPM RCI006311-1003 IC 52 PIN TP6311QH QFP TOPRO PB<1000PPM RCI006603-1001 IC 64 PIN ES6603S LQFP ESS PB<1000PPM...
  • Page 40 IC 18 PIN HT48R05A-1 SOP HOLTEK RCI641606-1001 IC 54 PIN EDS6416AHTA-6B-E TSOP ELPIDA RCI641620-1004 IC 54 PIN HY57V641620HGT-7 TSOP HYNIX RCI740004-0003 IC 14 PIN 74HCU04D PHILIPS TSOP RCI740374-1003 IC 20 PIN 74F374D pb<1000ppm RCI916433-1001 IC 3 PIN RT9164-33PLR RCM203018-1101 FET 2SK3018 30V/0.1A SC-70 ROHM...
  • Page 41 www.freeservicemanuals.info ELECTRIC PARTS LIST SIN103U01-3300 INDUCTOR 33uH 20% 6A PB<1000PPM SIN103U01-4700 INDUCTOR 47uH 20% 4.8A PB<1000PPM VFC24Z510-1500 FFC WIRE 24PIN L=150mm UL2896 P=0.5mm VFL3B125B-0400 CON/WIRE 3P 40mm 2468#26AWG RAINBOW VFL4B1245-4800 FLAT CABLE 4P 480mm UL2468#26AWG RAINBOW VFL4B125B-2000 CON/WIRE 4P 200mm 2468#26 RAINBOW VFL5B1244-2600 CON/WIRE 5PIN 260mm 2468#26 RAINBOW VFL7K124B-2800...
  • Page 42 www.freeservicemanuals.info CIRCUIT DIAGRAM - POWER BOARD (/01)
  • Page 43 www.freeservicemanuals.info PCB LA YOUT - POWER BOARD (/01)

  • Page 44: Table Of Contents

    LASER PRODUCT © Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 45: Location Of Pc Boards

    LOCATION OF PC BOARDS MAIN PCB POWER PCB VERSION VARIATION: Type /Versions: MX2500D Features & Board in used: / 01 Rotary Encoder (volume control) Aux Input Digital Output Line Output Progressive scan Power supply (220 ~ 240 V)

  • Page 46: Specifications

    Frequency Response ....4 Hz - 20 kHz (44.1kHz) ............4 Hz - 22 kHz (48kHz) ............4 Hz - 44 KHz (96KHz) Digital Output ..................SPDIF (Sony Philips digital interface) Coaxial - PCM ..............IEC 60958 - Dolby Digital ......... IEC 60958, IEC 61937...

  • Page 47: Measurement Setup

    www.freeservicemanuals.info MEASUREMENT SETUP Tuner FM Bandpass LF Voltmeter 250Hz-15kHz e.g. PM2534 e.g. 7122 707 48001 RF Generator e.g. PM5326 S/N and distortion meter e.g. Sound Technology ST1700B Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz). Tuner AM (MW,LW) Bandpass LF Voltmeter...

  • Page 48: Service Aids

    www.freeservicemanuals.info SERVICE AIDS Service Tools: Universal Torx driver holder .........4822 395 91019 Torx bit T10 150mm ...........4822 395 50456 Torx driver set T6-T20 .........4822 395 50145 Torx driver T10 extended ........4822 395 50423 Compact Disc: SBC426/426A Test disc 5 + 5A ......4822 397 30096 SBC442 Audio Burn-in test disc 1kHz ....4822 397 30155 SBC429 Audio Signals disc .........4822 397 30184 Dolby Pro-logic Test Disc ........4822 395 10216...

  • Page 49: Laser Product

    www.freeservicemanuals.info WAARSCHUWING WARNING Alle IC’s en vele andere halfgeleiders zijn All ICs and many other semi-conductors are gevoelig voor electrostatische ontladingen susceptible to electrostatic discharges (ESD). (ESD). Careless handling during repair can reduce life Onzorgvuldig behandelen tijdens reparatie kan drastically. de levensduur drastisch doen verminderen.
  • Page 50 www.freeservicemanuals.info System, Region code, Tuner, etc. setting procedure 5. Video Out Change 3) Region code change timer reset a) Press "SYSTEM" on R/C button Press below key to reset the timer : Hence in total, reprograming will be done by way of the 1) System Reset b) Select the menu using the "...
  • Page 51 www.freeservicemanuals.info REPAIR INSTRUCTIONS (1 of 2)
  • Page 52 www.freeservicemanuals.info REPAIR INSTRUCTIONS (2 of 2)
  • Page 53 www.freeservicemanuals.info DISASSEMBLY INSTRUCTIONS Dismantling of the DVD Module 1) Loosen 4 screws "A" to remove the DVD Module as shown in figure 4. Dismantling of the Front Panel Assembly 1) Open the DVD Tray by using the Open/Close Button 2) Return the set to its upright position and remove the Tray while the Set is ON and disconnect the mains supply after Cover as shown in Figure 3 and close the tray manually removing the Tray Cover.
  • Page 54 www.freeservicemanuals.info SERVICE POSITIONS Dismantling of the Tuner PCB 1) Loosen 10 screw " C " at the back panel as shown in figure Service position A 2) Loosen 6 screw " D " on the top of main board as shown in figure 8.

  • Page 55: Block & Wiring Diagram

    www.freeservicemanuals.info BLOCK DIAGRAM...
  • Page 56 www.freeservicemanuals.info WIRING DIAGRAM...

  • Page 57: Key (Control / Standby / Vol) Board

    www.freeservicemanuals.info FTD DISPLAY PIN ASSIGNMENT KEY (CONTROL / STANDBY / VOL) BOARD (2G - 10G) TABLE OF CONTENTS FTD Display Pin Assignment ........... 5-1 Pin Connection ..............5-1 Circuit Diagram ..............5-2 PCB Layout Top View ............5-3 PCB Layout Bottom View ..........5-3 Electrical Parts List &...
  • Page 58 www.freeservicemanuals.info CIRCUIT DIAGRAM - KEY BOARD C2201 R2251 C2202 R2252 C2204 R2253 C2206 R2254 C2207 R2255 C2208 RB201 C2209 RB202 C2212 RB202A C2213 RB202B C2214 RB203A C2215 RB203B C2216 SN2201 C2217 TA2201 C2218 TA2202 C2219 TA2203 C2220 TA2204 C2221 TA2205 C2222 TA2206 C2223...
  • Page 59 www.freeservicemanuals.info PCB LAYOUT - KEY BOARD (TOP) C2204 D2201 RB202 TA2201 TA2207 C2207 D2202 RB202A TA2202 TA2208 C2208 DP2201 RB202B TA2203 VR2201 C2213 LD2201 RB203A TA2204 XL2201 C2217 R2228 RB203B TA2205 ZD2201 C2223 RB201 SN2201 TA2206 PCB LAYOUT - KEY BOARD (BOTTOM) C2201 C2219 R2227...
  • Page 60 www.freeservicemanuals.info ELECTRICAL PARTS LIST C2226 PYL456470-104Z 0.1 uF 50V 10% R2256 QCF16503Z-0000 CHIP RES. 0 OHM C2227 PYL456470-104Z 0.1 uF 50V 10% : - KEY (CONTROL / STANDBY / VOL) PCB C2228 PYL456470-104Z 0.1 uF 50V 10% DIODE D2201 RAD114148-0010 SW 1N4148 MESCELLANEOUS RESISTOR...

  • Page 61: Tuner Board

    www.freeservicemanuals.info TUNER ADJUSTMENT TABLE Waverange Input frequency Input Tuned to Adjust Output Scope/Voltmeter VARICAP ALIGNMENT 108MHz 6.5V ±1.2V check 87.5 - 108MHz (50kHz grid) 87.5MHz check 1.0V ±0.5V 1602KHz 7.8V ± 0.2V check 1.1V ± 0.5V 531KHz T005 530-1710kHz (10kHz grid) TUNER BOARD ( 21L / 21L / 37S ) check...
  • Page 62 www.freeservicemanuals.info CIRCUIT DIAGRAM - TUNER BOARD ANT001- A1- R004- C002- R005- C005- R006- C007- R010- C006- R011- C008- R015- C009- R016- C01- R017- C02- R018- C03- R019- C010- R020- C011- R021- C012- R023- C013- R024- C014- R025- C015- R026- C016- R027- C019- R028-...
  • Page 63 www.freeservicemanuals.info...
  • Page 64 www.freeservicemanuals.info PCB LAYOUT - TUNER BOARD (BOTT OM) C01- C013- C023- C037- C048- R005- R019- R028- C03- C014- C026- C038- C050- R006- R020- R029- C001- C015- C029- C039- C052- R007- R021- R030- C002- C016- C031- C040- IC001- R010- R023- R031- C008- C020- C032-...
  • Page 65 www.freeservicemanuals.info C023 PXL456470-223Z 0.022 uF 50V 10% ELECTRICAL PARTS LIST C024 PRE039540-109Z DIODE C025 PVE039570-229Z 2.2 uF 50V 20% :- TUNER PCB D001 RAD114148-0010 FM TOSHIBA 1SV101 C026 PXL456470-474Z 0.47 uF 50V 10% D002 RAD114148-0010 FM TOSHIBA 1SV101 C029 PXL456470-104Z 0.1 uF 50V 10% D003 RAD114148-0010...

  • Page 66: Dvd Loader

    www.freeservicemanuals.info DVD LOADER It is not recommended for component repair on this Module but to replace the major assembly when it becomes defective. Therefore limited service parts list are published in this chapter. TABLE OF CONTENTS Explorer View (DVD Loader) ........... 7-2 Mechanical Part list ............
  • Page 67 www.freeservicemanuals.info Explorer View - DVD Loader...
  • Page 68 www.freeservicemanuals.info MECHNICAL PARTS LIST BFP111010-0001 PVC PLATE L204xW123xT0.5mm PROOF FIRE BFP125010-0001 PVC SHEET 94V0 L213.6xW116.0xT0.5mm BPD101070-0001 DVD DOOR HIPS L132xW12mm CAVITY:1x2 LF BPF104041-0003 FRONT PANNEL HIPS L435xW25xH48mm BPH100025-0001 ANTENNAL HOLDEL BPK105068-0001 VOLUME KNOB ABS CAVITY:1x2 LEAD FREE BPK106057-0001 POWER BUTTON ABS CAVITY:2+2 LEAD FREE BPK106058-0001 FUNCTION BUTTON 1 ABS CAVITY:2+2 LF BPK116057-0001...
  • Page 69 www.freeservicemanuals.info MECHNICAL PARTS LIST ICD100076-1001 DIVIDER BC-FLUTE L505xW430xT6.0mm ICH101001-0001 POLYFOAM SHEET (EPS) L407xW125xH256mm ICH101002-0001 POLYFOAM SHEET (EPS) L510xW28xH256mm ICH106006-0001 KRAFT PAPER INSIDE DIM:L1065xW915xH100mm ITF130361-0001 POLYFOAM UNIT LEFT(EPS) L435xH120xD150mm ITF130361-0002 POLYFOAM UNIT RIGHT(EPS)L435xH120xD150mm IVA000001-Z003 POLY BAG L220xW80xT0.038mm PB<1000PPM IVA000001-Z048 POLY BAG L240xW355mm PB<1000PPM IVA000001-Z061 POLY BAG L610xW540xT0.05mm PB<1000PPM IVA000001-Z082...
  • Page 70 www.freeservicemanuals.info MECHNICAL PARTS LIST BPY100006-0001 VOLUME RING ABS CAVITY:2+2 LEAD FREE BPY110006-0001 VOLUME DOCKING ABS CAVE:2+2 LEAD FREE BRB000049-0004 RUBBER DIA14xT3mm WHITE LEAD FREE DSS100018-0001 SPACER PCB SPACER DTB005050-0250 TUBING SRK DIA=5 L=25mm BLACK DTB008050-0200 TUBING SRK DIA=8 L=20mm BLACK PB<1000PPM DTB020050-0400 TUBE SHKNG DIA=20 L=40mm BLACK DWT000001-0900...
  • Page 71 www.freeservicemanuals.info MECHNICAL PARTS LIST IVE100305-0002 EVA SPONGE L9xW9xT9.5mm W/DOUBLE GLUE IVE100311-0001 SPONGE EVA L8xW8xT11.0mm FIREPROOF IVE100316-0001 EVA SPONGE L30xW8xT3mm W/ADV BLK IVH101046-0001 POLYFOAM SHEET L240xW206xH43mm...

  • Page 72: Main Board

    www.freeservicemanuals.info ES6628F INTERNAL IC DIAGRAM DVD/CD Motor Motor Driver ES6603 Video T V Display RF Amp 8/16-MB Audio DAC Speakers DRAM Audio ADC Microphone In ES6628 EEPROM Vibratto-II MAIN BOARD S/PDIF A/V Receiver ROM/Flash VFD Driver VFD Panel IR Remote AM5868S INTERNAL IC DIAGRAM MUTE BIAS...
  • Page 73 www.freeservicemanuals.info VOLTAGES IC201 (ES6698) IC405 (M62446FP) PIN NO 1 PIN NO 1 Voltage 3.3 1.77 1.77 1.77 Voltage PIN NO 21 PIN NO 21 Voltage 3.3 2.8 3.1 0.2 3.3 1.3 1.3 3.3 1.4 1.3 1.3 1.2 1.3 Voltage PIN NO 41 PIN NO 41 Voltage Voltage...
  • Page 74 www.freeservicemanuals.info CIRCUIT DIAGRAM (1)- MAIN BOARD C201 C801 IC210 R360 C202 C802 IC351 R363 C203 C803 IC801 R801 C204 C804 IC802 R802 C205 C805 JK801 R803 C206 C806 JK802-A A8 R804 C207 C807 JK802-B B8 R805 C208 C808 JK805 R806 C209 C809 L187...
  • Page 75 www.freeservicemanuals.info CIRCUIT DIAGRAM (2)- MAIN BOARD C301 IC504-C E1 C515 C5003 D6 R451 R4003 IC504-E E1 C302 C516 C5004 E6 R452 R4004 IC505-A F1 R4005 C303 C517 C5005 E6 R453 C304 C518 C5006 E6 IC505-B F1 R454 R4006 C311 C519 C5007 E5 IC505-D F1 R455...
  • Page 76 www.freeservicemanuals.info PCB LAYOUT - MAIN BOARD (TOP) C201 C261 C314 C412 C440 C474 C509 C546 C595 C834 C970 C5008 CN201 D803 IC503 L951 R201 R243 R311 R406 R434 R462 R505 R657 R826 R965 XL201 C202 C262 C315 C413 C441 C475 C510 C547 C598...
  • Page 77 www.freeservicemanuals.info PCB LAYOUT - MAIN BOARD (BOTTOM) C214 C239 C267 C504 C569 C821 C972 C2012 C4010 C5071 C5092 IC505 L811 R242 R529 R555 R4009 C215 C241 C272 C523 C570 C824 C974 C2013 C4011 C5072 C5093 L187 L812 R248 R530 R556 R4010 C217 C244...
  • Page 78 www.freeservicemanuals.info ELECTRIC PARTS LIST CCN200000-Z103 CONNECTOR 3 PIN PITCH=2.0mm CCN200000-Z104 CONNECTOR 4 PIN PITCH=2.0mm CCN200000-Z105 CONNECTOR 5 PIN PITCH=2.0mm CCN200000-Z106 CONNECTOR 6 PIN PITCH=2.0mm CCN200000-Z107 CONNECTOR 7 PIN PITCH=2.0mm CCN200000-Z108 CONNECTOR 8 PIN PITCH=2.0mm CCN200000-Z109 CONNECTOR 9 PIN PITCH=2.0mm PB<1000PPM CCN250000-0502 CONNECTOR S2B-XH-A 2 PIN CCN250000-Z108...
  • Page 79 www.freeservicemanuals.info ELECTRIC PARTS LIST MSW105002-1020 ENCODER L20 a=12 WITHOUT CC PB<1000PPM MVC001002-1010 COND TRIM 4.2 - 20 PF N450 PB<1000PPM MVR0Z1201-5031 CNTL TRIMR 50KB 30% P=5x5mm PB<1000PPM PME039540-100Z COND ELECT 10 uF 16V 20% PME039570-479Z COND ELECT 4.7 uF 50V 20% SIZE=5x11mm AI PME099562-471Z COND ELECT 470uF 35V 20% D10x16mm 105' PRE039440-100Z...
  • Page 80 www.freeservicemanuals.info ELECTRIC PARTS LIST PXL410370-821Z CHIP CAP 820 pF 50V 5% PXL439530-105Z CHIP CAP 1uF 20% 0603 SMT Y5V PXL456470-102Z CHIP CAP 0.001 uF 50V 10% PXL456470-103Z CHIP CAP 0.01 uF 50V 10% PXL456470-104Z CHIP CAP 0.1 uF 50V 10% PXL456470-152Z CHIP CAP 0.0015 uF 50V 10% PXL456470-153Z...
  • Page 81 www.freeservicemanuals.info ELECTRIC PARTS LIST QCF01502Z-1520 CHIP RES. 1.5K OHM 1/10W 5% QCF01502Z-2210 CHIP RES. 220 OHM 1/10W 5% QCF01502Z-2220 CHIP RES. 2.2K OHM 1/10W 5% QCF01502Z-2230 CHIP RES. 22K OHM 1/10W 5% QCF01502Z-2290 CHIP RES. 2.2 OHM 1/10W 5% QCF01502Z-4710 CHIP RES.
  • Page 82 IC 16 PIN TC4052BFN CHIP PB<1000PPM RCI004052-1002 IC 16 PIN CD4052BM SOIC TI PB<1000PPM RCI004558-1003 IC 8PIN TEXAS RC4558D SOP8 PB<1000PPM RCI005762-1001 IC 44 PIN TEA5762H QFP44 PHILIPS RCI005868-1002 IC 28 PIN AM5868S HSOP AMTEK PB<1000PPM RCI006311-1003 IC 52 PIN TP6311QH QFP TOPRO PB<1000PPM RCI006603-1001 IC 64 PIN ES6603S LQFP ESS PB<1000PPM...
  • Page 83 IC 18 PIN HT48R05A-1 SOP HOLTEK RCI641606-1001 IC 54 PIN EDS6416AHTA-6B-E TSOP ELPIDA RCI641620-1004 IC 54 PIN HY57V641620HGT-7 TSOP HYNIX RCI740004-0003 IC 14 PIN 74HCU04D PHILIPS TSOP RCI740374-1003 IC 20 PIN 74F374D pb<1000ppm RCI916433-1001 IC 3 PIN RT9164-33PLR RCM203018-1101 FET 2SK3018 30V/0.1A SC-70 ROHM...
  • Page 84 www.freeservicemanuals.info ELECTRIC PARTS LIST SIN103U01-3300 INDUCTOR 33uH 20% 6A PB<1000PPM SIN103U01-4700 INDUCTOR 47uH 20% 4.8A PB<1000PPM VFC24Z510-1500 FFC WIRE 24PIN L=150mm UL2896 P=0.5mm VFL3B125B-0400 CON/WIRE 3P 40mm 2468#26AWG RAINBOW VFL4B1245-4800 FLAT CABLE 4P 480mm UL2468#26AWG RAINBOW VFL4B125B-2000 CON/WIRE 4P 200mm 2468#26 RAINBOW VFL5B1244-2600 CON/WIRE 5PIN 260mm 2468#26 RAINBOW VFL7K124B-2800...

  • Page 85: Power Board

    www.freeservicemanuals.info CIRCUIT DIAGRAM - POWER BOARD (/01)
  • Page 86 www.freeservicemanuals.info PCB LA YOUT - POWER BOARD (/01)

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