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INSTALLATION
AND USER GUIDE
EVOJET
150 - 1450kW
For Users Guide see reverse of book
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Ideal.
For the very latest copy of literature for specification and maintenance practices visit our website
www.idealcommercialboilers.com where you can download the relevant information in PDF format.
October 2016
UIN 212666 A05
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Table of Contents
Related Manuals for IDEAL evojet
Summary of Contents for IDEAL evojet
- Page 1 Do not use reconditioned or copy parts that have not been clearly authorised by Ideal. For the very latest copy of literature for specification and maintenance practices visit our website www.idealcommercialboilers.com where you can download the relevant information in PDF format.
- Page 2 CONFORMITY IDEAL EVOJET boilers conform to the Efficiency Directive 92/42/EEC ( to Gas Directive 2009/142/EEC and applicable sections of the Electromagnetic Compatibility Directive 2004/108/EEC and Low Voltage Directive 2006/95/EEC.
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Page 3: Table Of Contents
The IDEAL EVOJET is a range of Natural Gas, LPG and Oil commercial condensing pressure-jet boilers conforming to the efficiency directive 92/42/EEC (). IDEAL EVOJET – PRESSURE-JET BOILER RANGE Model 1000 1250 1450 Output Non-Condensing 146.6 205.2 264.3 343.7 441.9 589.2... -
Page 4: General Safety Information
GENERAL SAFETY 2009/142 EEC Gas Devices Directive. (Relevant Current Gas Safety (Installation and Use) Regulations or standards are EN303.1, EN303.2 and rules in force. EN304.) IGE/UP/1 Soundness testing and purging It is law that all gas appliances are installed and serviced by a of industrial and commercial gas Gas Safe Registered Engineer in accordance with the regulations installation. -
Page 5: Safety Precautions
- Drain the central heating circuit if there is any risk of freezing. This boiler must only be used for the purpose spe- cified by Ideal Boilers and for which it is designed. The boiler must be serviced at least once a year. Ideal Boilers declines all responsibility, contractual... -
Page 6: Product Description
18 - Flue pipes 9 - Blind plug 19 - Second flue pass (*) On the EVOJET 1450, the low temperature heating return (8) is located at the rear of the boiler, and the safety fitting (6) is flanged. GENERAL... -
Page 7: Control Panels
All EVOJET boilers have been specified for use with a standard IDEAL TECH PRIME control. The IDEAL TECH PRIME control panel is supplied with the boiler (UIN 212647) this is a single thermostatic control ena- bling single stage operation and for all modulating applications. The instructions for this control are provided in a separate manual supplied in the control panel box. -
Page 8: Operation With Oil Or Dual Fuel
OPERATION OF THE EVOJET BOILER WITH OIL/DUAL FUEL AS THE FUEL For operation of the boiler with oil the following MUST be observed. • The boiler should be applied on a system that is designed for low temperature hot water (70°C-80°C Flow, >60°C Return) operation. -
Page 9: Product Identification
ø hole in door (mm) Do not re-use old burners if their nozzle lengths are below those specified in the table. PRODUCT IDENTIFICATION EVOJET boilers are identified by two plates: - Serial number plate Ideal Boilers Ltd, PO Box 103, National Avenue,... -
Page 10: Technical Specifications
TECHNICAL SPECIFICATIONS - GAS Description EVOJET BOILER model 1000 1250 1450 Fuel all gases Max heat input (Qmax) 1000 1250 1450 Min heat input (Qmin) 1001 1251 Max Output Power (80/60) 146,6 205,2 264,3 343,7 441,9 589,2 785,6 982,0 1227,5 1423,9 Max Output Power (50/30) 160.5... - Page 11 TECHNICAL SPECIFICATIONS - OIL Description EVOJET BOILER model 1000 1250 1450 Fuel low sulfur oil (<50ppm) Max heat input (Qmax) 150.0 210.0 270.0 350.0 450.0 600.0 800.0 1000.0 1250.0 1450.0 Min heat input (Qmin) 111.0 151.0 211.0 271.0 351.0 451.0 601.0...
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Page 12: Initial Start-Up
“LOCKOUT SHUTDOWN”. This is shown by Repeat this operation 2 -3 times at the most. If the the red button light on the burner and by the warning problem persists after that, call Ideal Boilers Technical light on the control panel. Assistance Service. -
Page 13: Cleaning
- Turn the system’s main power switch OFF. - Close the fuel cock and heating water cock. - Drain the central heating circuit if there is any risk of freezing. Contact Ideal Boilers Technical Assistance Service if you encounter any problems in completing the above procedure. CLEANING Use a cloth damped in soapy water to clean the boiler’s... -
Page 14: Useful Information
USEFUL INFORMATION Seller: Installer: ....................................................................................................................Address Address ......................................................Tel. Tel............................................................Technical Assistance Service: ............................................Address ............................Tel............................... Date Work done INSTALLER... -
Page 15: Unpacking The Product
UNPACKING THE PRODUCT EVOJET steel boilers come in 2 separate crates: 1) BOILER BODY CRATE, bearing the documentation envelope (A) and containing: - Instruction manual; - Data label (to be applied to the panelling on com- pletion of the installation);... -
Page 16: Overall Dimensions And Weights
2515 3050 Weight of panelling HANDLING EVOJET steel boilers are fitted with lifting attachments. Remove the transport straps and remove the wooden Take great care when moving them and only use lifting pallet before positioning the boiler. equipment of adequate capacity. -
Page 17: Place Of Installation
PLACE OF INSTALLATION EVOJET steel boilers must be installed in a dedicated When installing the boiler, allow sufficient space boiler room, with adequately sized vents, in compliance around it to access all safety and control devices with BS6644. and to permit easy maintenance. -
Page 18: Water In The Central Heating Circuit
WATER IN CENTRAL HEATING SYSTEMS WATER IN CENTRAL HEATING SYSTEMS: INSTRUCTIONS FOR THE DESIGN, INSTALLATION AND MANAGEMENT OF CENTRAL HEATING SYSTEMS 1. Chemical and physical characteristics of water The chemical and physical characteristics of water used in central heating systems must conform to the requirements of EN 14868 standard and to the following tables: STEEL BOILERS STEEL BOILERS... -
Page 19: Water Treatment
The EVOJET range of boilers have a stainless steel heat exchanger. IMPORTANT. The application of any other treatment to this product may render the guarantee of Ideal Boilers Invalid. Ideal Boilers recommend Water Treatment in accordance with the Benchmark Guidance Notes on Water Treatment in Central Heating Systems. -
Page 20: Water Connections
Water fittings are as specified in the following table: EVOJET 150 - 1250 models EVOJET 1450 model... - Page 21 Description BOILER model 1000 1250 1450 1 - Heating flow (*) 2 - Heating return 1 (Low Temperature) (*) 3 - Heating return 2 (High Temperature) (*) 4 - Safety device fitting 1” 1/4 1” 1/4 1” 1/4 1” 1/4 1” 1/2 1” 1/2 Ø...
- Page 22 INSTALLER...
- Page 23 INSTALLER...
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Page 24: Condensate Drain
DRAINING THE CONDENSATE EVOJET condensing boilers produce a flow of conden- sate that varies according to operating conditions. The maximum hourly production of condensate is shown in the technical specifications table for each individual model. The condensate drain system must be suitably dimensioned to cope with the flow produced. -
Page 25: Combustion Gas Exhaust
The table below specifies maximum permissible flue back-pressure. Make sure that flue pipes are of a suitable class for the values specified in the table. RIELLO PREMIX BURNER Maximum flue pressure (*) BOILER model Boiler noise level (**) (db(A)) model (Pa) EVOJET 150 RX180S/PV EVOJET 210 RX250S/PV EVOJET 270 RX360S/PV EVOJET 350 RX500S/PV... -
Page 26: Door Hinges
DOOR HINGES EVOJET boilers are pre-fitted with three hinges so that Smaller sizes (system A) the direction of opening of the door can be rapidly re- versed. Once you have checked that the default direction of ope- ning is as required, or have reversed the direction of ope- Axis of door ning as instructed in the ‘Changing the direction of door... -
Page 27: Removing The Hinge Assembly "B
Larger sizes (system B) Open the door and with the aid of a Remove the plug (1) taking care not to lose the compressed small hacksaw or a file remove the spring inserted in the threaded tube. knockout on the side opposite the le- ading edge of the door (both top and bottom). -
Page 28: Earth Connection
EARTH CONNECTION - Connect the other end of the cable to the system’s A terminal is provided on the front boiler head to connect earth bar. the boiler body to an efficient earth system. Proceed as follows. Another hole (*) in the left side of the boiler head - Unscrew the nut and washer (1) from the earth termi- can also be used to earth the appliance. -
Page 29: Fitting The Panelling
FITTING THE PANELLING To mount the panelling, proceed as follows: On models 450, 600, 800, 1000, 1250, 1450, also fit - Push out the pre-formed slots in the boiler’s side panel side panels (6) and (7). (2) or (3) depending on what side you want to install the - Secure the side panels in place using the top cross control panel) corresponding to the oval cable grom- beams (8) and the screws provided. -
Page 30: Preparing For Initial Start-Up
PREPARING FOR INITIAL START-UP COMMISSIONING First commissioning must be undertaken by a combustion specialist appointed by the burner supplier. Installation, commissioning and maintenance should be in compliance with BS6644. It is essential to perform the following checks before starting up or testing the functioning of the boiler. In par- ticular, check that: - The turbulators (1) are correctly positioned (vertical) inside the heat exchanger tubes and the clips (2) are... -
Page 31: Initial Start-Up
INITIAL START-UP Once you have completed all the preparatory steps, proceed as follows to start up the boiler for the first time: - Since the control panel incorporates a temperature control function, make sure that the control panel is switched on. - Adjust the timer thermostat (if installed) or the temperatu- re control to the desired temperature (~20°... -
Page 32: Checks During And After Initial Start-Up
CHECKS DURING AND AFTER INITIAL START-UP Once the boiler has started up, make sure that it shuts down and re-starts properly too. Proceed as follows: - Set the boiler thermostat to the required setting (mak- ing sure that the temperature control is in manual mode). -
Page 33: Maintenance
MAINTENANCE Regular maintenance is one of the requirements. It is operate reliably over time. also essential for the safety, efficiency and durability of Have your boiler serviced by a qualified professional. the boiler. Proper maintenance keeps consumption and emissions down, and ensures that the boiler continues to Analyse the combustion fumes before commencing any maintenance. -
Page 34: Cleaning The Boiler
CLEANING THE BOILER Clean the boiler and remove any carbon deposits from the surfaces of the heat exchanger at least once a year. This not only extends the boiler’s working life, but also keeps it efficient in terms of heat output and consumption. -
Page 35: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE CORRECTIVE ACTION The boiler does not reach its Heat exchanger dirty Clean the flue gas pipes set temperature Heat exchanger and burner Check specifications and set- mismatched tings Insufficient gas flow to burner Check and adjust the burner Check the functioning of the Control thermostat problem thermostat... - Page 36 Technical Training The Ideal Boilers Technical Training Centre offers a series of first class training courses for domestic, commercial and industrial heating installers, engineers and system specifiers. For details of courses please ring: ........ 01482 498 432 Ideal is a trademark of Ideal Boilers.