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Jet GH 1640 ZX Operating Instructions Manual

Metal lathes
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GH 1640 ZX -
GH 1880 ZX
GB
Operating Instructions
D
Gebrauchsanleitung
F
Mode d´emploi
METAL LATHES
WMH Tool Group AG
Bahnstrasse 24, CH-8603 Schwerzenbach
www.wmhtoolgroup.ch; info@wmhtoolgroup.ch
Tel
+41 (0) 1 806 47 48
Fax +41 (0) 1 806 47 58
M-321930T, 321950T, 321960T, 321970T
06/03

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  • Page 1 GH 1640 ZX - METAL LATHES GH 1880 ZX Operating Instructions Gebrauchsanleitung Mode d´emploi WMH Tool Group AG Bahnstrasse 24, CH-8603 Schwerzenbach www.wmhtoolgroup.ch; info@wmhtoolgroup.ch +41 (0) 1 806 47 48 Fax +41 (0) 1 806 47 58 M-321930T, 321950T, 321960T, 321970T...
  • Page 2 GH-1640 ZX GH-1840 ZX GH-1860 ZX GH-1880 ZX Declaration of conformity On our own responsibility we hereby declare that this product complies with the regulations * 98/37/EWG, 98/79EWG, 89/336/EWG, 93/68EWG, 73/23/EWG designed in consideration of the standards ** EN 292-1, EN 292-2, EN 294, - EN 349, EN 55014, EN 60204-1 23.06.2003 Marcel Baumgartner, managing director WMH Tool Group AG, Bahnstrasse 24, CH-8603 Schwerzenbach...
  • Page 3 Geachte gebruiker, dank u voor het vertrouwen dat u ons met de aankoop van uw nieuwe JET-machine hebt geschonken. Deze gebruiksaanwijzing is voor de bezitter en de gebruiker samengesteld met het doel om de metaaldraaibank GH-1640/ 1840/ 1860/ 1880/ 2280 ZX veilig in gebruik te nemen, te bedienen en te onderhouden.
  • Page 4 Naast de in de gebruiksaanwijzing De machine zó opstellen, dat er Houd voldoende afstand tussen uw vermelde veiligheidsaanwijzingen en voldoende ruimte is voor de bediening vingers en roterende delen en spanen. de bijzondere voorschriften van het en het het leiden van de werkstukken. Controleer voor de bewerking of het land, moeten ook de voor het gebruik Zorg voor een goede verlichting.
  • Page 5 Gevaar door wegvliegende en hete Aansluitkabel (H07RN-F)4x2,5mm² 4.4 Machinebeschrijving delen van werkstukken. Groepszekering Gevaar door lawaai en rondvliegende GH-2280 ZX: spanen. Netaansluiting 400V ~3L/PE 50Hz Absoluut persoonlijke Afgegeven vermogen beschermingsuitrusting dragen, zoals 7,5 kW (10 PS) S1 veiligheidsbril en gehoorbeschermers. Bedrijfsstroomsterkte Aansluitkabel (H07RN-F)4x4mm²...
  • Page 6 Let op: De klauwplaat of werkstuk niet met de de machine (zie hoofdstuk 6.2). De machine is zwaar! hand afremmen. GH 1640 ZX 2120 kg Houdt de hoofdschakelaar bij de Houd voldoende afstand tussen uw GH 1840 ZX 2267 kg schakelkast in de stand ON.
  • Page 7 6.1 Bedieningselementen 6.2 Werkstuk inspannen Demontage spanmiddel: Bescherm het machinebed met een houten plank voor de demontage van het spanmiddel. Houd het spanmiddel tijdens vast, terwijl u de 3 camlock-spanexcenters een ¼ slag linksom losdraaien. Lijn de markeringen (A, Fig 9) met elkaar uit.
  • Page 8 Vermijd lange inspanningen. Span de draaibeitel met minimaal twee Werkstukken kunnen verbogen raken schroeven vast in de viervoudige (Fig 11) of weggeslingerd worden (Fig beitelhouder. 12). Kort inspannen. Vermijd grote Ondersteunen met achterkop of bril. draaibeitelvlucht. 6.4 Keuze van het spiltoerental Het juiste spiltoerental is afhankelijk van bewerkingswijze, de draaidiameter, het materiaal van het...
  • Page 9 Nadraaibewerking: De slotmoer mag alleen bij de Spaandiepte 0,5 mm desbetreffende schaalstrepen van de Aanvoer per omwenteling 0,1 mm schroefdraadaanwijzers worden (Overbrengingsinstelling e, G en II) gesloten. Fijne afwerking: Spaandiepte 0,2 mm 6.7 Boren Aanvoer per omwenteling 0,05 mm (Overbrengingsinstelling 4, G en III) Voor de opname van spiraal en centreerboren is een zelfcentrerende Bij ruwe bewerking van grotere...
  • Page 10 Meebewegende bril AWS68, Mobil DTE Oil Heavy Medium) Vervanging van de smeerolie De meebewegende bril wordt op de (GH 1640 ZX….8 Liter) Het oliepeil moet tot de markering van langsslede geplaatst en beweegt zo (GH 1840/ 1860/ 1880 ZX….12Liter) mee met de beweging van de de oliepeilaanduiding (A, Fig 23) komen.
  • Page 11 Dagelijks oliën: 8.4 Instelling sledegeleiding DIN 51502 CG ISO VG 68 Alle sleden zijn voorzien van instelbare (Bijv. BP Maccurat 68, Castrol Magna spielijsten. BD 68, Mobil Vectra 2) Draai de achterste klembout los (A, Fig 27... zie Bovenslede) een slag. Fig 23 Het bijvullen gebeurt bij de afsluitbout (B).
  • Page 12 Artikelnr.: 321292 5C spantanginrichting met snelspanhendel Artikelnr.: 50000190 5C spantangen-set 17-delig van 3 - 25 mm zie de Jet-prijslijst g 28 Giet 15 liter koelemulsie in het reservoir. Let op de instructies van de koelvloeistoffabrikant met betrekking tot gebruik, onderhoud en afvalverwerking.

  • Page 13: Parts List

    GH-1640-1880 METALWORKING LATHE ZX Series 321930T – 321970T 400/50/3 PARTS LIST Walter Meier (Fertigung) AG Bahnstrasse 24 8603 Schwerzenbach Switzerland Phone +41 44 806 47 48 +41 44 806 47 58 jetinfo.eu@waltermeier.com www.jettools.com P-321930-321970T 2009-08-28...

  • Page 14: Table Of Contents

    Table of Contents Table of Contents ..............................1 Stand Assembly ............................... 2-4 Brake Assembly ............................... 5-6 Bed Assembly ..............................7-9 Headstock Assembly I ..........................10-12 Headstock Assembly II ..........................13-15 Headstock Assembly III ..........................16-17 Headstock Assembly IV ..........................18-19 Change Gear Box Assembly I ........................

  • Page 15: Stand Assembly

    Stand Assembly...

  • Page 16: Stand Assembly

    Stand Assembly Index Part Description Size Qty. 1... ZX-01101A ..... Pulley ......................1 2... ZX-S2 ......Cylindrical End Set Screw........M8x16 ......1 3... ZX-01734 ....... Cover ......................1 4... ZX-S4 ......Cross Head Screw..........M6x14 ......4 5...
  • Page 17 Index Part Description Size Qty. 85 ..ZX-01511 ......Gasket ......................2 86 ..ZX-S86 ......Cross Head Screw..........M5x16 ......6 87 ..ZX-01512 ....... Gasket ......................1 ..... JX21004 ......Terminal Board (not shown) ................. 1 .....

  • Page 18: Brake Assembly

    Brake Assembly...
  • Page 19 Brake Assembly Index Part Description Size Qty. 40 ..ZX-22101 ....... Fork........................ 1 41 ..ZX-S41 ......Spring Pin ..............5x40 ......1 42 ..ZX-22703 ....... Butt Nail Support ..................1 43 ..TS-1524021 ....Set Screw ..............M8x10 ......1 44 ..

  • Page 20: Bed Assembly

    Bed Assembly...

  • Page 21: Bed Assembly

    Bed Assembly Index Part Description Size Qty. 1... ZX-01104A ..... Bed (for 1440/1640/1840ZX) ............... 1 ..... ZX-01104B ..... Bed (for 1460/1660/1860ZX) ............... 1 ..... ZX-01104C ..... Bed (for 1880ZX) ..................1 2... TS-1550101 ....Washer ..............B16........ 8 3...
  • Page 22 Index Part Description Size Qty....ZX-01709BN ....New Feed Rod (for 60” models, serial # 010618ZX350 and higher) ..1 ..... ZX-01709C ..... Feed Rod (for 1880ZX, serial # 010611ZX349 and lower) ......1 ..... ZX-01709CN ....New Feed Rod (for 1880ZX, serial # 010618ZX350 and higher) ....1 36 ..

  • Page 23: Headstock Assembly I

    Headstock Assembly I...
  • Page 24 Headstock Assembly I Index Part Description Size Qty. 1... ZX-02306 ....... Round Sign Plate ..................3 2... ZX-02122 ....... Positioning Handle..................1 3... ZX-H3 ......Flat End Set Screw ..........M10x12 ......1 4... ZX-H4 ......Spring ..............YI-1x8x25 ..... 1 5...
  • Page 25 Index Part Description Size Qty. 57 ..ZX-02110 ......Bushing ......................1 58 ..ZX-02729 ....... Cover ......................1 59 ..ZX-H59 ......Pin ................3n6x10 ......1 60 ..ZX-H6 ......Countersunk Head Screw ........M5x12 ......1 61 ..

  • Page 26: Headstock Assembly Ii

    Headstock Assembly II...

  • Page 27: Headstock Assembly Ii

    Headstock Assembly II Index Part Description Size Qty. 95 ..ZX-02107 ....... Pulley ......................1 96 ..TS-1514041 ....Hex Socket Cap Screw .......... M6x25 ......4 97 ..ZX-02106 ....... Bearing Cover ....................1 98 ..ZX-02506 ....... Gasket ......................1 99 ..
  • Page 28 Index Part Description Size Qty....ZX-02755X/6P ....Gear (for 16”/18” models) ........2.5m22T ....... 1 145 ..ZX-H133 ......C-Clip............... 35 ........1 146 ..BB-6305 ......Ball Bearing ............. 25x62x17 ...... 1 147 ..ZX-H147 ......Pushing Disc ............62 ........1 148 ..

  • Page 29: Headstock Assembly Iii

    Headstock Assembly III...

  • Page 30: Headstock Assembly Iii

    Headstock Assembly III Index Part Description Size Qty. 152 ..ZX-02704 ....... Spindle ......................1 153 ..ZX-H153 ......Flat Key ..............10x8x40 ......1 154 ..ZX-H154 ......Flat Key ..............10x8x50 ......1 155 ..ZX-H155 ......Flat Key ..............12x8x50 ......1 156 ..

  • Page 31: Headstock Assembly Iv

    Headstock Assembly IV...

  • Page 32: Headstock Assembly Iv

    Headstock Assembly IV Index Part Description Size Qty. 214 ..ZX-08302A ..... Back Cover (for 14” models) ................ 1 ..... ZX-08302B ..... Back Cover (for 16” models) ................ 1 ..... ZX-08302C ..... Back Cover (for 18” models) ................ 1 215 ..

  • Page 33: Change Gear Box Assembly I

    Change Gear Box Assembly I...

  • Page 34: Change Gear Box Assembly I

    Change Gear Box Assembly I Index Part Description Size Qty. 1... ZX-08101 ....... Change Gear Box Casting ................1 2... ZX-08108 ....... Front Cover ....................1 5... ZX-05104C ..... Hand Wheel ....................1 6... ZX-05301C ..... Sign Plate ...................... 1 7...

  • Page 35: Change Gear Box Assembly Ii

    Change Gear Box Assembly II...

  • Page 36: Change Gear Box Assembly Ii

    Change Gear Box Assembly II Index Part Description Size Qty. 3... ZX-08104 ....... End Cover ..................... 4 4... ZX-08103 ....... Bearing Support .................... 1 19 ..ZX-08107 ....... Gear ................. 3m36T ......1 20 ..ZX-08105 ....... Double Gear ............3.75m28T/3m30T ..1 21 ..

  • Page 37: Quick Change Gear Box I

    Quick Change Gear Box I...
  • Page 38 Quick Change Gear Box I Index Part Description Size Qty. 1... ZX-05153A ..... Upper Cover ....................1 2... TS-1514051 ....Hex Socket Cap Screw .......... M6x30 ......2 6... TS-1515011 ....Hex Socket Cap Screw .......... M8x16 ......10 7... ZX-05109 ....... Rear Cover ....................1 8...
  • Page 39 Index Part Description Size Qty. 61 ..ZX-05114 ......Sleeve......................1 62 ..ZX-05734 ....... Lever Shaft ....................1 63 ..ZX-05503 ....... Gasket ......................1 64 ..ZX-05110 ......Front Cover ....................1 65 ..TS-1516011 ....Hex Socket Cap Screw .......... M10x20 ......5 66 ..

  • Page 40: Quick Change Gear Box Ii

    Quick Change Gear Box II...

  • Page 41: Quick Change Gear Box Ii

    Quick Change Gear Box II Index Part Description Size Qty. 81 ..ZX-05104 ....... Middle Bearing Support................2 82 ..ZX-Q82 ......Taper End Set Screw..........M10x16 ......2 83 ..ZX-B23 ......C-Clip............... 20 ........3 84 ..ZX-Q84 ......C-Clip............... 42 ........5 85 ..

  • Page 42: Quick Change Gear Box Iii

    Quick Change Gear Box III...

  • Page 43: Quick Change Gear Box Iii

    Quick Change Gear Box III Index Part Description Size Qty. 66 ..ZX-Q66 ......Taper Pin ..............5x35 ......6 83 ..ZX-Q83 ......C-Clip............... 20 ........3 84 ..ZX-Q84 ......C-Clip............... 42 ........5 85 ..BB104 ......Single Row Radial Ball Bearing ......20x42x12 ...... 5 98 ..

  • Page 44: Apron Assembly I

    Apron Assembly I...
  • Page 45 Apron Assembly I Index Part Description Size Qty. 1... TL06101 ......Apron Casting ....................1 2... TL06103 ......Bottom Cover ....................1 3... TS-1540072 ....Hex Nut ..............M10 ....... 1 4... ZX-A04 ......Flat Head Set Screw ..........M10x70 ......1 5...
  • Page 46 Index Part Description Size Qty....TL06122N ...... New Worm Support (serial # 010618ZX350 and higher)......1 128 ..TL06720 ......Control Plate ....................1 129 ..TS-1514031 ....Hex Socket Cap Screw .......... M6x20 ......4 130 ..ZX-A130 ......Taper Pin ..............4x20 ......1 131 ..

  • Page 47: Apron Assembly Ii

    Apron Assembly II...

  • Page 48: Apron Assembly Ii

    Apron Assembly II Index Part Description Size Qty. 38 ..ZX-B23 ......C-Clip............... 20 ........1 39 ..BB-6204 ......Ball Bearing ............. 20x47x14 ...... 1 40 ..TL06705 ......Gear ................. 2m65T ......1 41 ..ZX-A41 ......Taper Pin ..............6x40 ......1 42 ..
  • Page 49 Index Part Description Size Qty. 99 ..ZX-06737E ..... Bracket ......................1 100 ..ZX-06741E ..... Plug........................ 1 101 ..ZX-06739E ..... Gear Shaft ..................... 1 102 ..ZX-A102E....... Hex Head Screw ............. M4x8 ......1 103 ..ZX-A103E....... Pin ................4x8 ........ 1 104 ..

  • Page 50: Apron Assembly Iii

    Apron Assembly III...

  • Page 51: Apron Assembly Iii

    Apron Assembly III Index Part Description Size Qty. 141 ..ZX-A141 ......Half Round Head Screw ........M6x18 ......1 142 ..ZX-11704 ......Washer ......................1 143 ..ZX-11301 ......Dial......................... 1 144 ..ZX-11105 ......Adjusting Washer..................1 145 ..

  • Page 52: Carriage Assembly

    Carriage Assembly...
  • Page 53 Carriage Assembly Index Part Description Size Qty. 1... ZX-04101A ..... Saddle Casting ..................... 1 2... ZX-04505 ....... Wipe Plate ..................... 1 3... ZX-04504 ....... Wipe Plate ..................... 1 4... ZX-H211 ......Countersunk Head Screw ........M5x16 ......11 5...
  • Page 54 Index Part Description Size Qty. 57 ..ZX-04302 ....... Nut Assembly ....................1 58 ..ZX-04748 ....... Wedge ......................1 59 ..ZX-04707-2 ....Lead Screw ....................1 60 ..BB-51101/P6 ....Thrust Bearing ............12x26x9 ......2 61 ..

  • Page 55: Carriage Stop Assembly

    Carriage Stop Assembly...

  • Page 56: Carriage Stop Assembly

    Carriage Stop Assembly Index Part Description Size Qty. 1... ZX-26101 ....... Left Support....................1 2... TS-1504041 ....Hex Socket Cap Screw .......... M8x20 ......4 3... ZX-C34 ......Taper Pin ..............6x30 ......4 4... ZX-26704 ....... Control Ring ....................1 5...

  • Page 57: Four Way Tool Post

    Four Way Tool Post...

  • Page 58: Four Way Tool Post

    Four Way Tool Post Index Part Description Size Qty. 1... ZX-04103A ..... Revolving Plate (for 14” models) ..............1 ..... ZX-04103B ..... Revolving Plate (for 16” models) ..............1 ..... ZX-04103C ..... Revolving Plate (for 18” models) ..............1 2...

  • Page 59: Tailstock Assembly I

    Tailstock Assembly I...

  • Page 60: Tailstock Assembly I

    Tailstock Assembly I Index Part Description Size Qty. 1... ZX-03711 ......Handle ......................1 2... ZX-03717 ....... Lever Support ....................1 3... ZX-03718 ....... Washer ......................1 4... ZX-03719 ....... Clamping Block ..................... 1 5... ZX-03720 ....... Clamping Block ..................... 1 6...

  • Page 61: Tailstock Assembly Ii

    Tailstock Assembly II...

  • Page 62: Tailstock Assembly Ii

    Tailstock Assembly II Index Part Description Size Qty. 8... ZX-T08 ......Flat End Set Screw (Except in 14” models) ..M6x18 ......4 9... ZX-T09E ......Spring ......................1 18 ..ZX-03714 ....... Bearing Support (Except in 14” models) ............. 4 19 ..

  • Page 63: Steady Rest Assembly

    Steady Rest Assembly...

  • Page 64: Steady Rest Assembly

    Steady Rest Assembly Index Part Description Size Qty. 1... ZX-10702A ..... Screw (for 14” models) ................. 3 ..... ZX-10702B ..... Screw (for 16” models) ................. 3 ..... ZX-10702C ..... Screw (for 18” models) ................. 3 2... ZX-10704D ..... Sliding Sleeve (for 14”)........... 0.78” - 4.33” ....3 .....

  • Page 65: Follow Rest Assembly

    Follow Rest Assembly...
  • Page 66 Follow Rest Assembly Index Part Description Size Qty. 1... ZX-10710 ....... Screw......................2 2... ZX-10704 ....... Nut ......................... 2 3... ZX-10707 ....... Sliding Sleeve ....................2 4... ZX-10301 ....... Supporting Piece ..................2 5... ZX-FR05 ......Slotted Set Screw ........... M6x10 ......2 6...

  • Page 67: Coolant And Work Light Assembly

    Coolant & Work Light Assembly...
  • Page 68 Coolant & Work Light Assembly Index Part Description Size Qty. 1... RT-001A ......Rubber Tube (for 1440/1640/1840ZX) ....ID 1/2"x1280mm ..1 ..... RT-001B ......Rubber Tube (for 1460/1660/1860ZX) ....ID 1/2"x1780mm ..1 ..... RT-001C ......Rubber Tube (for 1880ZX) ........ID 1/2"x2280mm ..1 2...

  • Page 69: Micro Carriage Stop Assembly

    Micro Carriage Stop Index Part Description Size Qty. 1... ZX-09709 ....... Dial......................... 1 2... ZX-MS2 ......Pin ................B4x8 ......1 3... ZX-09708 ....... Axle ........................ 1 4... ZX-09105 ....... Stop ....................... 1 5... ZX-03302 ....... Sign Plate ...................... 1 6...

  • Page 70: Other Parts

    Other Parts Index Part Description Size Qty. 1A ..ZX-OP-1A....... 3-Jaw Chuck (mounted on lathe) ......10”, D1-8 ...... 1 1B ..ZX-OP-1B....... Chuck Wrench ....................1 2A ..ZX-OP-2A....... 4-Jaw Chuck ............12”, D1-8 ...... 1 2B ..ZX-OP-2B....... Chuck Wrench ....................1 3...

  • Page 71: Electrical Cabinet

    Electric Cabinet Index Part Description Size Qty. 1... ZX-SB1E ......Jog Button ............... LAY12-10 ...... 1 2... ZX-SA2E ......Coolant Control Switch........... LAY12-11X/2 ....1 3... ZX-SB2E ......Emergency Stop ............. LAY12-01ZS/1 ....1 4... ZX-HLE......Power Indicator Light..........LAY12-AD/110V ... 1 5...

  • Page 72: Wiring Diagram

    Wiring Diagram...

  • Page 73: Protecting Guards For Three Rods

    Protecting guards for three rods Index Part Description Size Qty. 1... ZX-20701E ..... Splash Guard ....................1 2... ZX-20702E ..... Splash Guard ....................1 3... ZX-P03E ......Hex Socket Cap Screw .......... M6x8 ......4 4... ZX-P04E ......Washer ..............6 ........4 5...

  • Page 74: Safety Guard Cover

    Safety guard cover Index Part Description Size Qty. 1... ZX-19701E ..... Protection guard ................... 1 2... ZX-19501E ..... Protection guard visual glass ............... 1 3... ZX-19704E ..... Fixing rod ...................... 1 4... ZX-S04E ......Handle ..............Z96-6 ......1 5...

This manual is also suitable for:

Gh 1880 zx

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