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Onkyo DV-BD507CDC1N Service Manual

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SERVICE MANUAL
SERVICE MANUAL
BLU-RAY DISC PLAYER
DV-BD507(B)CDC1N
MODEL
Black model
B CDC1N
120 V AC, 60Hz
SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.
Ref. No. 4149
072009 (CDC1N)
ON THE
DV-BD507
RC-730DV

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  • Page 1 COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK. REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL. MAKE LEAKAGE-CURRENT OR RESISTANCE...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Specifications ................1-1-1 Laser Beam Safety Precautions .

  • Page 3: Specifications

    SPECIFICATIONS 1-1-1 E5K50SP...

  • Page 4: Laser Beam Safety Precautions

    LASER BEAM SAFETY PRECAUTIONS This BD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on.

  • Page 5: Important Safety Precautions

    IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder Some electrical and mechanical parts have special droplets, etc.) do not remain inside the set. safety-related characteristics which are often not K.
  • Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1.

  • Page 7: Standard Notes For Servicing

    STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder 1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder. indicated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
  • Page 8 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each 1. Using desoldering braid, remove the solder from pin or the solder lands under the IC when all pins of the flat pack-IC.
  • Page 9 2. Installation With Iron Wire: 1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the CBA flux which is applied to all pins of the flat pack-IC, so you can install a replacement flat pack-IC more you can remove it easily.
  • Page 10 Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.

  • Page 11: Cabinet Disassembly Instructions

    CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Removal Remove/*Unhook/ This flowchart indicates the disassembly steps to gain Loc. Part Fig. Unlock/Release/ Note access to item(s) to be serviced. When reassembling, Unplug/Desolder follow the steps in reverse order. Bend, route, and Power dress the cables as they were originally.
  • Page 12 [5] *BD Main (S-1) (S-1) CBA & BD Main PCB Mechanism Earth Plate Assembly (S-6) (S-5) [6] SD-A CBA [1] Top Cover CN7101 (S-7) (S-1) CN6001 CN7601 (S-7) Front Shield [7] SD-B CBA [8] SD-C CBA (S-4) (S-3) Fig. D1 Fig.
  • Page 13 (S-11) [11] AV CBA [12] Power Holder (S-12) (S-13) [14] SD PCB Bracket (S-14) [13] Shield Bracket Fig. D5 1-5-3 E5K50DC...
  • Page 14 3. How to Eject Manually 1. Remove the Top Cover. 2. Insert a screwdriver, etc. into the Hole A straightly so that the Portion A is pushed. 3. Pull the tray out manually and remove a disc. Screwdriver, hexagon wrench Portion A 1-5-4 E5K50DC...

  • Page 15: How To Initialize The Blu-Ray Disc Player

    HOW TO INITIALIZE THE BLU-RAY DISC PLAYER To put the program back at the factory-default, initialize the BD player as the following procedure. 1. Turn the power on. 2. Remove the disc on the tray and close the tray. 3. Press [1], [2], [3], [4], and [DISPLAY] buttons on the remote control unit in that order.

  • Page 16: Firmware Renewal Mode

    FIRMWARE RENEWAL MODE Note: The file extension of the available firmware is The appearance shown in (*1) of Fig. c is “b20”. described as follows: 1. Turn the power on and remove the disc on the tray Appearance State and close the tray. Now Loading...
  • Page 17 How to Verify the Firmware Version 9. Press [ C ] button on the remote control unit. Fig. h appears on the screen and Fig. i appears on 1. Turn the power on. the VFD. 2. Remove the disc on the tray and close the tray. "...

  • Page 18: Block Diagrams

    BLOCK DIAGRAMS System Control Block Diagram POWER-LED KEY-1 1-8-1 E5K50BLS...
  • Page 19 Digital Signal Process 1 Block Diagram 1-8-2 E5K50BLD1...
  • Page 20 Digital Signal Process 2 Block Diagram 1-8-3 E5K50BLD2...
  • Page 21 Video Block Diagram TMDS SERIALIZER TMDS ENCODER HDCP CIPHER/ ENCRYPTOR CONTROLLER AUDIO 1-8-4 E5K50BLV...
  • Page 22 Audio Block Diagram 1-8-5 E5K50BLA...
  • Page 23 Power Supply Block Diagram 1-8-6 E5K50BLP...

  • Page 24: Schematic Diagrams / Cba And Test Points

    SCHEMATIC DIAGRAMS / CBA AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
  • Page 25 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. ATTENTION: POUR UNE PROTECTION CONTINUE LES RISQES D'INCELE N'UTILISER QUE DES FUSIBLE DE MÊME TYPE. RISK OF FIRE-REPLACE FUSE AS MARKED.
  • Page 26 AV 1/3 Schematic Diagram CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. NOTE: For continued protection against fire hazard, If Main Fuse (F1001) is blown , check to see that all components in the power supply replace only with the same type fuse.
  • Page 27 AV 2/3 Schematic Diagram E5K50SCAV2 1-9-4...
  • Page 28 AV 3/3 Schematic Diagram E5K50SCAV3 1-9-5...
  • Page 29 Front & Power SW Schematic Diagram E5K50SCF 1-9-6...
  • Page 30 SD-A, SD-B & SD-C Schematic Diagram E5K50SCSD 1-9-7...
  • Page 31 BD Main 1/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD1 1-9-8...
  • Page 32 BD Main 2/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD2 1-9-9...
  • Page 33 BD Main 3/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD3 1-9-10...
  • Page 34 BD Main 4/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD4 1-9-11...
  • Page 35 BD Main 5/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD5 1-9-12...
  • Page 36 BD Main 6/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD6 1-9-13...
  • Page 37 BD Main 7/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD7 1-9-14...
  • Page 38 BD Main 8/11 Schematic Diagram E5K50SCBD8 1-9-15...
  • Page 39 BD Main 9/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD9 1-9-16...
  • Page 40 BD Main 10/11 Schematic Diagram E5K50SCBD10 1-9-17...
  • Page 41 BD Main 11/11 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into nine and shown as IC6001 (1/9) ~ IC6001 (9/9) in this BD Main Schematic Diagram Section. E5K50SCBD11 1-9-18...
  • Page 42 AV CBA Top View CAUTION ! CAUTION ! Because a hot chassis ground is present in the power For continued protection against fire hazard, Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. supply circut, an isolation transformer must be used. replace only with the same type fuse.
  • Page 43 AV CBA Bottom View CAUTION ! CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, If Main Fuse (F1001) is blown , check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
  • Page 44 Front CBA Top View Power SW CBA Top View Front CBA Bottom View Power SW CBA Bottom View BE5K50F01031A BE5K50F01031B 1-9-21...
  • Page 45 SD-C CBA Top View SD-A CBA Top View SD-B CBA Top View SD-A CBA Bottom View SD-B CBA Bottom View SD-C CBA Bottom View BE5K10F01021A BE5K10F01051 BE5K10F01021C 1-9-22...

  • Page 46: Exploded Views

    EXPLODED VIEWS Cabinet 2L082 2L082 See Electrical Parts List for parts with this mark. Some Ref. Numbers are not in sequence. BD Main CBA & 2L082 BD Mechanism Assembly 2L049 2L085 2L034 2L084 AC1001 2L081 2L083 2L084 2L081 2L070 2L071 FM1001 AV CBA F1001...
  • Page 47 Packing Lower Side Upper Side X2-A X2-B X1-A X1-B Some Ref. Numbers are not in sequence. 1-10-2 E5K50PEX...

  • Page 48: Mechanical Parts List

    MECHANICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Before replacing any of these components, read carefully the product safety notice in this service manual. Don't degrade the safety of the product through improper servicing.

  • Page 49: Electrical Parts List

    ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. C2007 CHIP CERAMIC CAP .(1608) F Z 0.1µF/50V CHD1JZ30F104 Before replacing any of these components, read C2009 CHIP CERAMIC CAP .(1608) CH J 100pF/50V CHD1JJ3CH101 carefully the product safety notice in this service C2011...
  • Page 50 Ref. No. Description Part No. Ref. No. Description Part No. C2622 CHIP CERAMIC CAP .(2125) B K 10µF/6.3V CHE0KK30B106 D2615 DIODE SWITCHING 1N4148-F0021 NDTZ01N4148F C2623 CHIP CERAMIC CAP .(2125) B K 10µF/6.3V CHE0KK30B106 D2620 SCHOTTKY BARRIER DIODE SMD SK34 ND1Z0000SK34 C2627 CHIP CERAMIC CAP .(1608) B K 1µF/10V CHD1AK30B105...
  • Page 51 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES. 1/10W J 10k Ω Q2611 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M R2050 RRXAJR5Z0103 CHIP RES. 1/10W J 1k Ω Q2612 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M R2051 RRXAJR5Z0102 CHIP RES. 1/10W J 47k Ω Q2613 NPN TRANSISTOR 2SC5343MG-AT NQSG2SC5343M...
  • Page 52 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES.(1608) 1/10W 0 Ω R2307 RRXAZR5Z0000 AC1001# AC CORD W/O A GND WIRE UL/CSA/1700/NO/ WAC1720LW001 BLACK CHIP RES. 1/10W J 10k Ω R2309 RRXAJR5Z0103 HEAT SINK E2A00JD 1VM424636E CHIP RES. 1/10W J 75 Ω R2310 RRXAJR5Z0750 F1001#...
  • Page 53 SD-B CBA Ref. No. Description Part No. CHIP RES. 1/10W J 10 Ω R3001 RRXAJR5Z0100 Ref. No. Description Part No. CHIP RES. 1/10W J 12k Ω R3002 RRXAJR5Z0123 SD-B CBA ---------- CHIP RES.(1608) 1/10W 0 Ω R3003 RRXAZR5Z0000 Consists of the following: CHIP RES.
  • Page 54 DV-BD507(B)CDC1N E5K50UD 2009-06-19...
  • Page 55 Tel: 072-831-8023 Fax: 072-831-8163 ONKYO U.S.A. CORPORATION 18 Park Way, Upper Saddle River, N.J. 07458, U.S.A. Tel: 201-785-2600 Fax: 201-785-2650 http://www.us.onkyo.com/ ONKYO EUROPE ELECTRONICS GmbH (DUISBURG OFFICE) Hafennr.7602, Logport Office-Center, Bliersheimerstr.80B, 47229 Duisburg, Germany Tel: +49-2065-90198-00 Fax: +49-2065-90198-40 http://www.eu.onkyo.com/ ONKYO EUROPE UK Office...

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