Onkyo BD-SP809 Service Manual

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Instruction manual (65 pages)

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Page 1 COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK. REPLACE THESE COMPONENTS WITH ONKYO PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL. MAKE LEAKAGE-CURRENT OR RESISTANCE...
Page 2: Table Of Contents
TABLE OF CONTENTS Specifications ................1-1-1 Laser Beam Safety Precautions .
Page 3: Specifications
SPECIFICATIONS General Signal system NTSC Color Power requirements AC120 V, 60 Hz Power consumption 22 W (standby: 0.5 W) Dimensions (width x height x depth) 17-1/8 x 4-1/8 x 12-5/16 inches (435 x 104 x 313 mm) Weight 10.4 lbs (4.7 kg) Operating temperature 41 F°(5 °C) to 104 F°(40 °C) Operating humidity...
Page 4: Laser Beam Safety Precautions
LASER BEAM SAFETY PRECAUTIONS This BD player uses a pickup that emits a laser beam. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 11.8 inches (30 cm) away from the pickup lens when the diode is turned on.
Page 5: Important Safety Precautions
IMPORTANT SAFETY PRECAUTIONS Product Safety Notice H. When a power cord has been replaced, check that 11~13 lb (5~6 kg) of force in any direction will not Some electrical and mechanical parts have special loosen it. safety-related characteristics which are often not Also check areas surrounding repaired locations.
Page 6 Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1.
Page 7: Standard Notes For Servicing
STANDARD NOTES FOR SERVICING Circuit Board Indications Pb (Lead) Free Solder 1. The output pin of the 3 pin Regulator ICs is When soldering, be sure to use the Pb free solder. indicated as shown. How to Remove / Install Flat Pack-IC Top View Bottom View 1.
Page 8 3. The flat pack-IC on the CBA is affixed with glue, so With Soldering Iron: be careful not to break or damage the foil of each 1. Using desoldering braid, remove the solder from pin or the solder lands under the IC when all pins of the flat pack-IC.
Page 9 2. Installation With Iron Wire: 1. Using desoldering braid, remove the solder from 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder the foil of each pin of the flat pack-IC on the CBA flux which is applied to all pins of the flat pack-IC, so you can install a replacement flat pack-IC more you can remove it easily.
Page 10 Instructions for Handling Semi- conductors Electrostatic breakdown of the semi-conductors may occur due to a potential difference caused by electrostatic charge during unpacking or repair work. 1. Ground for Human Body Be sure to wear a grounding band (1 MΩ) that is properly grounded to remove any static electricity that may be charged on the body.
Page 11: Cabinet Disassembly Instructions
CABINET DISASSEMBLY INSTRUCTIONS 1. Disassembly Flowchart Fig. Loc. Part Removal Note This flowchart indicates the disassembly steps to gain access to items to be serviced. When reassembling, 8(S-9), 2(S-10), follow the steps in reverse order. Bend, route, and Rear Panel D4 5(S-11) dress the cables as they were originally.
Page 12 Reference Notes 1. How to remove Tray Assembly 1) Press the [A] button to open the tray. CN2002 2) Remove the Tray Assembly. 3) Press the [A] button to close the tray. 2. CAUTION 1: Locking Tabs (L-1) and (L-2) are fragile.
Page 13 (S-13) [11] Video CBA [9] *Rear Panel (S-7) (S-11) (S-9) (S-8) (S-14) [8] RS232C (S-11) (S-9) (S-14) [12] AV PCB (S-11) (S-5) Bracket CN5501 CN6901 (S-6) (S-10) CN1002 [7] Inlet CBA Fig. D6 *See Reference Note 3. Fig. D4 [13] BD Main CBA & (S-12) BD Mechanism (S-16)
Page 14 (S-18) (S-17) [15] *BD Mechanism (S-19) Assembly [16] Power Supply [17] Power Holder (S-20) Hook (S-21) (S-21) [18] Loader Bracket Loader Holder CN7003 CN7001 CN7002 [14] *BD Main CBA Unit Fig. D8 * See Reference Note 4. Fig. D9 1-5-4 E5WB0DC...
Page 15 3. How to Eject a Disc When a disc cannot be removed due to malfunction or when an unplayable disc is inserted, follow the procedure below to remove the disc. Procedure A 1. Unplug the AC power cord and then plug it in. 2.
Page 16: How To Initialize The Blu-Ray Disc Player
HOW TO INITIALIZE THE BLU-RAY DISC PLAYER To put the program back at the factory-default, initialize the BD player as the following procedure. Note: • By initializing, network is reset to disconnected state and “Network Service Disclaimer” appears on the screen.
Page 17: Firmware Renewal Mode
FIRMWARE RENEWAL MODE Note: The file extension of the available firmware is The appearance shown in (*1) of Fig. b is “b40”. described as follows: 1. Turn the power on and remove the disc on the tray Appearance State and close the tray. 2.
Page 18 How to Verify the Firmware Version 1. Turn the power on. 2. Remove the disc on the tray and close the tray. 3. Press [ ] (skip up), [1], [2], and [3] buttons on the remote control unit in that order. Fig.
Page 19: Adjustment Instructions For Bd Main Cba Or Bd Mechanism Assembly Replacement
ADJUSTMENT INSTRUCTIONS FOR BD MAIN CBA OR BD MECHANISM ASSEMBLY REPLACEMENT When replacing either BD Main CBA or BD Mechanism Assembly, the unique OPU DATA of the BD Mechanism needs to be written into the BD Main CBA. Follow the procedure below for OPU DATA write operation. Equipments: •...
Page 20 Caution: • Make sure the FFC cable is inserted in the proper direction so the Pin 1 of COMTOOL jig relay board and Pin 1 of BD MAIN CBA connector is connected. Location of Pin 1 on BD Main CBA 1pin Pin 1 is located on the front side •...
Page 21 4. OPU DATA WRITE 4-1. Connect the unit’s AC power cord. Wait for about 30 seconds until the unit is in standby mode. 4-2. Double click on the [OpuDataWriter.exe] shortcut on the desktop to start the application. 4-3. Application start screen appears. Select the assigned connection port of [USB Serial Port] for the [COM PORT] field located at the right corner of the screen.
Page 22 4-6. Data write begins. While writing data, the Status Display message will change. Status Display SEND LD PAR 4-7. [OK] appears in the Status Display if data write has been completed successfully. If error occurs: • If an error occurs, the screen changes to a red display. In such case, close the window and then unplug the unit AC power cord.
Page 23 Error Code Error Code Error Description Start word error The first letter entered for [LOADER S/N] does not match. [ReadBackup]Drive Mount error Cannot mount the drive set for [ReadBackup] folder. [Transfer]Drive Mount error Cannot mount the drive set for [Transfer] folder. [OpuData]Drive Mount error Cannot mount the drive set for [OpuData] folder.
Page 24 Error Code Error Description 2042 LdParamClear ERROR0 Cannot initialize LD Parameter. 2043 LdParamClear ERROR1 Cannot initialize LD Parameter. 2044 LdParamClear TIME OUT Cannot initialize LD Parameter (TimeOut). 2051 IopSet NG Iop Set Error 2052 IopSet ERROR0 Iop Set Error 2053 IopSet ERROR1 Iop Set Error 2054...
Page 25: Error Message
ERROR MESSAGE Note: Only error messages for the unit’s corresponding media will appear. Disc Error - - Please eject the disc. - - Playback feature may not be available on this Disc. Error Message Disc Error Disc Error - - Please eject the disc. - - Playback feature may not be available on this Disc.
Page 26 Error Message It is not possible to connect to the server. Cannot Connect To Server Please contact our support center. It is not possible to confirm the software version. Cannot Confirm Firmware Version Please contact our support center. Error detected. File may be corrupted.
Page 27: Home Network (Dlna) Error Code
HOME NETWORK (DLNA) ERROR CODE Error Code appears in the error screen when the unit “Summary Error Code” are shown in the list below. detects an error, as shown below. The code is used to Summary specifically determine the cause of error. Error message Error Code Network Error...
Page 28 Detailed Error Code table (DLNA – HTTP Status Code) Status Code Description 201 Created A new resource was created by this unit’s request. 202 Accepted This unit’s request was accepted but its processing is not completed. 204 No Content Though the server processed the request, there was no content. 205 Reset Content No content.
Page 29 Status Code Description • Proxy authentication is required. 407 Proxy Authentication • Indicates that the requested proxy will request authentication. Proxy-authenti- Required cate header contains the detailed method for authentication. • While waiting for request, the server timed out. 408 Request Timeout •...
Page 30 Detailed Error Code table (DLNA – Application Status Code) Status Code Description As a result of list creation process, there is no item to be displayed from the 001 Nothing List received data. 010 LAN Disconnect This unit’s LAN is disconnected. 020 Application Status Error Error was detected in the DLNA application’s internal state.
Page 31 Status Code Description 664 1sec Offset Get Error 1sec offset get error. 665 Address Search Error Address search error. 680 RFS_EVENT_SOCKET_ Socket error. ERROR 681 RFS_EVENT_HTTP_ RES_SERVER_ Server refusal notification. REFUSED 682 RFS_EVENT_HTTP_ The specified contents could not be found. RES_NOT_FOUND 683 RFS_EVENT_HTTP_ Server error.
Page 32 Status Code Description 710 Object Count Zero Nothing was found in the folder. 711 ILLEGAL Server Info The contents information from the server is invalid. 712 ILLEGAL Total Count The total counts of contents from the server is invalid. The specified folder does not exist. (The current contents list displayed has 713 Folder not Exist been updated) 714 Critical Error...
Page 33: Block Diagrams
BLOCK DIAGRAMS System Control Block Diagram 1-11-1 E5WB0BLS...
Page 34 Digital Signal Process 1 Block Diagram 1-11-2 E5WF0BLD1...
Page 35 Digital Signal Process 2 Block Diagram 1-11-3 E5WB0BLD2...
Page 36 Video/Audio Block Diagram 1-11-4 E5WB0BLV...
Page 37 Power Supply Block Diagram 1-11-5 E5WB0BLP...
Page 38: Schematic Diagrams / Cba And Test Points
SCHEMATIC DIAGRAMS / CBA AND TEST POINTS Standard Notes WARNING Many electrical and mechanical parts in this chassis have special characteristics. These characteristics often pass unnoticed and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc.
Page 39 LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON THE FOLLOWING PAGES: 1. CAUTION: FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE FUSE. 2. CAUTION: Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit. If Main Fuse (F1000) is blown, first check to see that all components in the power supply circuit are not defective before you connect the AC plug to the AC power supply.
Page 40 Power Supply Schematic Diagram NOTE: CAUTION ! CAUTION ! The voltage for parts in hot circuit is measured using Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, hot GND as a common terminal. If Main Fuse (F1000) is blown , check to see that all components in the power supply replace only with the same type fuse.
Page 41 Video Schematic Diagram VIDEO CBA IC4000 BH76071FJ-E2 (VIDEO DRIVER) TO BD MAIN CBA CN4000 R4044 R4052 UNIT CN6901 C4011 1000/6.3V C4001 0.1 JK4001 VIDEO VIDEO OUT DRIVER (COMPOSITE) C4005 10/16V 6.75MHz R4045 R4053 VREF JK4002 VIDEO-Y(I/P) C4012 1000/6.3V C4002 0.1 VIDEO-Y DRIVER R4046...
Page 42 Audio Schematic Diagram TO BD MAIN CBA TO FRONT-A CN2001 UNIT CN6802 CN2002 CBA CN3002 1 F1 32.6 2 FL FL-SDA 3 FL-SDA FL-SCL 14 4 FL-SCL FL-STB 5 FL-STB FL-RESET 6 FL-RESET GND 11 7 GND 8 GND 9 F2 10 GND EV+3.3V 11 EV+3.3V...
Page 43 Front-A & Front-B Schematic Diagram FRONT-A CBA FL3002 DM182-GINK R3032 R3033 C3009 C3006 C3008 100/6.3V L3001 100uH R3027 C3003 6.8K C3001 C3005 R3030 1000P 100/6.3V (LED-DRIVE) TO AUDIO CBA CN2002 4 FL-SCL 5 FL-STB 6 FL-RESET 9 F2 14 P-ON+5V 15 KEY-2 PLAY STOP...
Page 44 RS232C Schematic Diagram RS232C CBA CN5500 (RS232C-CONNECTOR) L5500 BEAD 2 TXD IC5500 C5501 3 RXD SP3232ECN-L/TR L5501 C5500 BEAD 4 NU (RS232C INTERFACE) 5 GND 6 NU C5503 C5505 47/16V 8 NU -2.9 -5.6 T1OUT 9 NU R1IN C5504 R5502 C5506 47/16V -2.9...
Page 45 BD Main 1 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. CONTINUE BD MAIN 8 CONTINUE...
Page 46 BD Main 2 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT IC6001(2/10) MN2WS0150A3...
Page 47 BD Main 3 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT CONTINUE BD MAIN 8...
Page 48 BD Main 4 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT IC6001(4/10) MN2WS0150A3...
Page 49 BD Main 5 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. CONTINUE IC6001(5/10) IC6203...
Page 50 BD Main 6 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. CONTINUE BD MAIN 8 P-ON+3.3V...
Page 51 BD Main 7 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT CONTINUE BD MAIN 11...
Page 52 BD Main 8 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. CONTINUE BD MAIN 6 D6122...
Page 53 BD Main 9 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. CONTINUE BD MAIN 8 BD MAIN CBA UNIT...
Page 54 BD Main 10 Schematic Diagram 1 NOTE: The order of pins shown in this diagram is different from that of actual IC6001. IC6001 is divided into ten and shown as IC6001 (1/10) ~ IC6001 (10/10) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT CONTINUE BD MAIN 8...
Page 55 BD Main 11 Schematic Diagram 2 NOTE: The order of pins shown in this diagram is different from that of actual IC8001. IC8001 is divided into two and shown as IC8001 (1/2) ~ IC8001 (2/2) in this BD Main Schematic Diagram Section. CONTINUE IC8001(1/2) BD MAIN CBA UNIT...
Page 56 BD Main 12 Schematic Diagram 2 NOTE: The order of pins shown in this diagram is different from that of actual IC8001. IC8001 is divided into two and shown as IC8001 (1/2) ~ IC8001 (2/2) in this BD Main Schematic Diagram Section. BD MAIN CBA UNIT CONTINUE R8201...
Page 57 Audio CBA, Video CBA, Front-A CBA & Front-B CBA Top View Front-A CBA BE5WF1F01012 Front-B CBA J2276 J2273 CN3101 CN2002 CN2001 BE5WF1F0101 V-10 SW3110 Video CBA SW3111 J4010 SW3112 C4005 L4000 IC4000 SW3119 C4008 C4010 J4011 C4006 J4005 J4003 SW3118 J4006 VIDEO+5V C4019...
Page 58 Audio CBA, Video CBA, Front-A CBA & Front-B CBA Bottom View Front-A CBA Front-B CBA CN3101 R3120 CN2001 CN2002 R3126 R3113 R3121 R3125 R3114 R3115 SW3110 Video CBA R4021 R4016 SW3111 R4017 R4018 R2909 TESTMODE R3123 SW3112 C4005 SW3119 R4058 L4000 C4010 C4008...
Page 59 Power Supply CBA, RS232C CBA & Inlet CBA Top View Because a hot chassis ground is present in the power supply CAUTION ! circuit, an isolation transformer must be used when repairing. CAUTION ! Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. For continued protection against fire hazard, Also, in order to have the ability to increase the input slowly, If Main Fuse (F1000) is blown , check to see that all components in the power supply...
Page 60 Power Supply CBA, RS232C CBA & Inlet CBA Bottom View Because a hot chassis ground is present in the power supply CAUTION ! CAUTION ! circuit, an isolation transformer must be used when repairing. Fixed voltage (or Auto voltage selectable) power supply circuit is used in this unit. Also, in order to have the ability to increase the input slowly, For continued protection against fire hazard, If Main Fuse (F1000) is blown , check to see that all components in the power supply...
Page 61: Exploded View
EXPLODED VIEW 2L046 2L034 2L082 2L028 2L121 2L082 2L121 Video CBA 2L081 2L121 A20-3 2L051 2L028 2L081 2L082 2L081 RS232C CBA 2L083 2L081 2L063 BD Main CBA Unit 2L028 2L036 2L032 2L082 W002 2L037 2L036 W001 2L015 W004 2L094 Audio CBA 2L131 2L094 W003...
Page 62 PACKING VIEW Lower Side Upper Side A20-1 Some Ref. Numbers are not in sequence. A20-2 1-13-2 E5WB0PEX...
Page 63: Mechanical Parts List
MECHANICAL PARTS LIST PACKING VIEW PARTS LIST PRODUCT SAFETY NOTE: Products marked with a # have special characteristics important to safety. Ref. No. Description Part No. Before replacing any of these components, read A20-1 BAR CODE LABEL E5WF0UD ---------- carefully the product safety notice in this service A20-2 BAR CODE LABEL E5WF0UD ----------...
Page 64: Electrical Parts List
ELECTRICAL PARTS LIST PRODUCT SAFETY NOTE: Products marked with a Ref. No. Description Part No. # have special characteristics important to safety. SWITCHI Before replacing any of these components, read SW3008 TACT SWITCH SKQSAB SST0101AL038 carefully the product safety notice in this service MISCELLANEOUS manual.
Page 65 Ref. No. Description Part No. Ref. No. Description Part No. CHIP RES.(1608) 1/10W 0 Ω CHIP RES. 1/10W F 5.6k Ω L4002 RRXAZR5Z0000 R2246 RRXAFR5H5601 CHIP RES. 1/10W F 5.6k Ω L4003 INDUCTOR(0.47µH K) LAP02TAR47K LLAXKATTUR47 R2247 RRXAFR5H5601 CHIP RES. 1/10W F 5.6k Ω L4306 WIRE CP STP-S-0.60 XZ40F0REN002...
Page 66 Ref. No. Description Part No. Ref. No. Description Part No. D1009 DIODE ZENER 27BSB-T26 NDTB027BST26 W1001 SUMI TUBE F2(Z) 9X0.25 BLACK XF40000TM001 D1011 SCHOTTKY BARRIER DIODE SB390 NDQZ000SB390 RS232C CBA D1012 CHIP ZENER DIODE CRZ16(TE85L Q QD1Z00CRZ16Q D1013 SCHOTTKY BARRIER DIODE SB390 NDQZ000SB390 Ref.
Page 67 BD-SP809(B)CDC1AN(E5WB0UD) 20110704 BD-SP809(B)CDC1AN(E5WB0UD) Different parts from the original model DBS-50.3(B)CDD1AN Ref. No. Description Parts No. MECHANICAL PARTS EXPLODED VIEW PARTS LIST FRONT ASSEMBLY E5WB0UD 1VM126419 REARPANEL E5WB0UD 1VM232076 A6-1 FOOT ASSEMBLY(FRONT_L) E5XB2ED 1VM440063 A6-2 FOOT ASSEMBLY(REAR_L) E5XB2ED 1VM440064 A6-3 FOOT ASSEMBLY(FRONT_R) E5XB2ED...
Page 68 BD-SP809(B)CDC1AN(E5WB0UD) R2241 Not used R2242 Not used R2248 Not used R2249 Not used R2250 Not used R2251 Not used R2252 Not used R2253 Not used R2254 Not used R2255 Not used JK2202 Not used JK2203 Not used FRONT-A CBA ---------- C3002 CHIP CERAMIC CAP.(1608) F Z 0.1UF/50V...
Page 69 ONKYO EUROPE ELECTRONICS GmbH Liegnitzerstrasse 6, 82194 Groebenzell, GERMANY Tel: +49-8142-4401-0 Fax: +49-8142-4401-555 http://www.eu.onkyo.com/ ONKYO EUROPE ELECTRONICS GmbH (UK BRANCH) The Coach House 81A High Street, Marlow, Buckinghamshire, SL7 1AB, UK Tel: +44-(0)1628-473-350 Fax: +44-(0)1628-401-700 ONKYO CHINA LIMITED Unit 1033, 10/F, Star House, No 3, Salisbury Road, Tsim Sha Tsui Kowloon, Hong Kong.

Onkyo BD-SP809 Service Manual

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