Bosch Climate 5000 AAS-009-0CS Installation Manual
Bosch Climate 5000 AAS-009-0CS Installation Manual

Bosch Climate 5000 AAS-009-0CS Installation Manual

Split-type ductless air conditioner / heat pump climate 5000 aa series

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Bosch Split-Type Ductless Air Conditioner / Heat Pump
Climate 5000 AA Series
Installation Manual

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Summary of Contents for Bosch Climate 5000 AAS-009-0CS

  • Page 1 Bosch Split-Type Ductless Air Conditioner / Heat Pump Climate 5000 AA Series Installation Manual...
  • Page 2 2 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Data subject to change 01.2017 | Bosch Thermotechnology Corp.
  • Page 3: Table Of Contents

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 3 Table of Contents 1 Key to symbols and safety instructions 1.2 Safety 2 Components 3 Installation Summary - Indoor Unit 4 Unit parts...
  • Page 4: Key To Symbols And Safety Instructions

    4 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 1 Key to symbols and safety instructions 1.2 Safety Please read safety precautions before installation 1.1 Key to symbols Incorrect installation due to ignoring instructions can cause serious damage or injury.
  • Page 5 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 5 WARNING: ELECTRICAL NOTICE: FLUORINATED GASSES [REFRIGERANT]   For all electrical work, follow all local and national wiring This air-conditioning unit contains fluorinated gasses. For standards, regulations, and the Installation Manual.
  • Page 6: Components

    6 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 2 Components The air conditioning / heat pump system comes with the following components. Use all of the installation parts and components to install the air conditioner. Improper installation may result in water leakage, electrical shock and fi...
  • Page 7: Installation Summary - Indoor Unit

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 7 3 Installation Summary - Indoor Unit 15cm (5.9in) 12cm 12cm (4.75in) (4.75in) 183cm (72in) Select Installation Location Determine Wall Hole Position Attach Mounting Plate...
  • Page 8: Unit Parts

    8 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 4 Unit parts Wall Mounting Plate Front Panel Louver Drainage Pipe Air filter (pull it out) Signal/power Cable (32ft cable included with indoor unit)
  • Page 9: Indoor Unit Installation

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 9 5 Indoor unit installation Refer to the following diagram (Fig. 3) to ensure proper distance from walls, ceiling and fl oor: Before installing the indoor unit, refer to the label on the product box to 15cm (5.9in) or more...
  • Page 10 1 0 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Step 3: Drill wall hole for connective piping Correct orientation of Mounting Plate You must drill a hole in the wall for refrigerant piping, the drainage pipe, and the Make sure the mounting plate is level.
  • Page 11 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 11 Step 4: Prepare refrigerant piping The refrigerant piping is inside an insulating sleeve attached to the back of the unit. You must prepare the piping before passing it through the hole in the wall. Refer to...
  • Page 12 1 2 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual If there is no refrigerant piping embedded in the wall, do the following: Open the panel, and fi x the position of the panel by the latch (see Fig.12).
  • Page 13 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 13 Step 5: Connect drain hose By default, the drain hose is attached to the left-hand side of unit (when you’re facing the back of the unit). However, it can also be attached to the right-hand side.
  • Page 14 1 4 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Step 6: Connect signal/power cable The signal/power cable enables communication between the indoor and outdoor units. You must fi rst choose the right cable size before preparing it for connection.
  • Page 15 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 15 Feed the signal wire through this slot, from the back of the unit to the front Facing the front of the unit, match the wire colors with the labels on the terminal block, connect the u-lug and and fi...
  • Page 16 1 6 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Using adhesive vinyl tape, attach the drain hose to the underside of the refrigerant pipes. Using insulation tape, wrap the signal/power wire, refrigerant pipes, and drain hose tightly together.
  • Page 17: Outdoor Unit Installation

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 17 6 Outdoor unit installation Step 1: Select installation location Strong wind Before installing the outdoor unit, you must choose an appropriate location. The following are standards that will help you choose an appropriate location for the unit.
  • Page 18 1 8 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Rotate the drain joint 90° until it clicks in place facing the front of the unit. Connect a drain hose extension (not included) to the drain joint to redirect water from the unit during heating mode.
  • Page 19 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 19 Step 3: Anchor outdoor unit The outdoor unit can be anchored to to a commercially available mounting pad on the ground or to a wall-mounted bracket (both sold separately).
  • Page 20 2 0 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual If you install the unit on a concrete mounting platform , do the following: Reduce vibrations of wall mounted unit Mark the positions for four expansion bolts based on dimensions in the Unit ...
  • Page 21 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 21 Step 4: Connect signal and power cables The outside unit’s terminal block is protected by an electrical wiring cover on the side WARNING: of the unit.
  • Page 22: Refrigerant Piping Connection

    2 2 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 7 Refrigerant piping connection Replace the wire cover on the side of the unit, and screw it in place. The length of refrigerant piping will aff ect the performance and energy effi...
  • Page 23 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 23 Step 2: Remove burrs Clamp fl aring block on the end of the pipe. The end of the pipe must extend beyond the edge of the fl are form in accordance with the dimensions shown Burrs can aff...
  • Page 24 2 4 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Step 4: Connect pipes When connecting refrigerant pipes, be careful not to use excessive torque or to deform the piping in any way. You should fi rst connect the low-pressure (suction) pipe, then the high-pressure pipe (liquid line).
  • Page 25: Connecting Piping To Indoor Unit

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 25 7.2 Connecting piping to indoor unit 7.3 Connecting tubing to outdoor unit Align the center of the two pipes that you will connect. See Fig. 33.
  • Page 26: Air Evacuation

    2 6 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 8 Air evacuation Wait for approximately 10 to 15 minutes, then check that there has been no change in system pressure. It is recommended to use a micron gauge; check 8.1 Preparations and precautions...
  • Page 27: Adding Refrigerant

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 27 8.3 Adding refrigerant Some systems require additional charging depending on pipe lengths. The standard pipe length varies according to local regulations. For example, in North America, the standard pipe length is 7.5m (25’). In other areas, the standard pipe length is 5m (16‘).
  • Page 28: Electrical And Gas Leak Checks

    2 8 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 9 Electrical and gas leak checks 9.2 Gas leak checks There are two diff erent methods to check for gas leaks. 9.1 Electrical safety checks Soap and Water Method After installation, confi...
  • Page 29: Test Run

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 29 10 Test run 10.1 Before Test Run WARNING: Double-check pipe connections  During operation, the pressure of the refrigerant circuit Only perform test run after you have completed the following steps: will increase.
  • Page 30: Disposal Guidelines

    3 0 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual 11 Disposal guidelines Components Many parts in the Air Conditioner can be fully recycled in the end of the product life. Contact your city authorities for information about the disposal of recyclable products.
  • Page 31: Wiring Diagrams

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 31 12 Wiring diagrams OPTIONAL OPTIONAL INDOOR FAN Applicable to INDOOR WIRING DIAGRAM AC motor only 5(3or2) OPTIONAL CN27 CN13 CN12 CN19 CN22 HEATER...
  • Page 32 3 2 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual YELLOW OR BLACK REACTOR CN 1A OPTIONAL OPTIONAL BLUE CRANKCASE HEATER OPTIONAL BLACK HEATER CN 21 CN 7 CN 31 Notes: This symbol indicates the element...
  • Page 33: Installation Manual Bosch Climate 5000 Aa Series Split Type Ductless Air Conditioner / Heat Pump

    Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 33 Bosch Thermotechnology Corp. | 01.2017 Data subject to change...
  • Page 34 3 4 | Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump Installation Manual Data subject to change 01.2017 | Bosch Thermotechnology Corp.
  • Page 35 Installation Manual Bosch Climate 5000 AA Series Split Type Ductless Air Conditioner / Heat Pump | 35 Bosch Thermotechnology Corp. | 01.2017 Data subject to change...
  • Page 36 United States and Canada Bosch Thermotechnology Corp. 50 Wentworth Avenue Londonderry, NH 03053 Tel: 866-642-3198 Fax: 954-776-5529 www.boschheatingandcooling.com BTC 770001102 C /01.2017...

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