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Lexmark MX71x Service Manual
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Lexmark MX71x Service Manual

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Download this manual See also: Service Manual
MX71x, MX81x, XM51xx & XM71xx
Machine Type 7463-0xx, -2xx, -4xx, -6xx,
-8xx

Service Manual

•
Start diagnostics
•
Maintenance
•
Safety and notices
•
Trademarks
•
Index
April 08, 2016
P/N 12G3100
www.lexmark.com

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Summary of Contents for Lexmark MX71x

  • Page 1: Service Manual

    MX71x, MX81x, XM51xx & XM71xx Machine Type 7463-0xx, -2xx, -4xx, -6xx, -8xx Service Manual • Start diagnostics • Maintenance • Safety and notices • Trademarks • Index April 08, 2016 www.lexmark.com P/N 12G3100...

  • Page 2: Parts Catalog

    7463 Parts catalog Legend The following column headings are used in the parts catalog: • ASM‑index—Identifies the assembly and the item in the diagram. For example, 3‑1 indicates Assembly 3 and item 1 in the table. • Part number—Identifies the unique number that correlates with the part. •...
  • Page 3 7463 Assembly 1: Covers (MX71x and XM51xx) Parts catalog...
  • Page 4 7463 Assembly 1: Covers (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X7678 Rear door “Rear door removal” on page 576. 40X7726 Rear door support 40X7904 Rear lower cover “Rear lower cover removal” on page 578. 40X7907 Right cover “Right cover removal (MX71x)”...
  • Page 5 7463 Assembly 2: Covers (MX81x and XM71xx) Parts catalog...
  • Page 6 7463 Assembly 2: Covers (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X7939 Rear door “Rear door removal” on page 576. 40X7726 Rear door support 40X7924 Column left rear cover 40X8368 Column right rear cover 40X7925 Column right outer cover “Column right outer cover removal”...
  • Page 7 40X7927 Column left outer cover “Column left outer cover removal (MX81x)” on page 436. 40X7940 Standard bin cover “Standard bin cover removal (MX71x)” on page 592. 40X8855 Bin insert 40X7604 Output bin guide 40X7945 Sensor bin cover “Output bin sensor cover removal”...
  • Page 8 7463 Assembly 3: Paper path Parts catalog...
  • Page 9 7463 Assembly 3: Paper path Asm-index Units/mach Units/FRU Description Removal procedure 40X7602 Upper redrive “Upper redrive removal” on page 598. 40X7588 Fuser access door “Fuser access door removal” on page 584. 40X7587 Inner guide deflector See “Inner guide deflector removal” on page 478.
  • Page 10 7463 Assembly 4: Fusers Parts catalog...
  • Page 11 7463 Assembly 4: Fusers Asm-index Units/mach Units/FRU Description Removal procedure 40X7577 Fuser data cable Fuser ‑ MX81x Return Program 40X7743 “Fuser removal” on FuserType 00, 110-120V Letter page 583. Fuser ‑ MX81x Return Program 40X7744 “Fuser removal” on Fuser Type 01, 220-240V A4 page 583.
  • Page 12 7463 Assembly 5: Electronics Parts catalog...
  • Page 13 40X9234 Controller board (MX711, “Controller board removal” on MX81x) page 443 40X8100 Controller board access “Controller board access shield shield (MX71x) removal” on page 445 40X7722 Controller board access “Controller board access shield shield (MX81x) removal” on page 445 40X7692 Toner cartridge smart chip “Toner cartridge smart chip contact...
  • Page 14 Printhead video cable “Laser printhead removal” on page 480 40X7707 Printhead power cable “Laser printhead removal” on page 480 40X7592 Interrupt sensor (MX71x) “Sensor (rear door interlock) removal” on page 587 • sensor (rear door interlock) 40X8036 Interrupt sensor (MX81x) “Sensor (rear door interlock)
  • Page 15 7463 Assembly 6: Drive motors Parts catalog...
  • Page 16 7463 Assembly 6: Drive motors Asm-index Units/mach Units/FRU Description Removal procedure 40X7684 Duplex motor with “Duplex motor removal” on cable page 580. 40X7695 Duplex cooling fan “Duplex cooling fan removal” on page 466. 40X7580 Cartridge cooling fan “Cartridge cooling fan removal” on page 465.
  • Page 17 7463 Assembly 7: Duplex Parts catalog...
  • Page 18 7463 Assembly 7: Duplex Asm-index Units/mach Units/FRU Description Removal procedure 40X7683 Internal duplex with cable 40X7668 Duplex rear flap “Duplex rear flap removal” on page 560 40X7723 Torsion spring 40X7667 Duplex front flap “Duplex front flap removal” on page 559 40X7952 Duplex jam release guide 40X7697...
  • Page 19 7463 Assembly 8: Frame Parts catalog...
  • Page 20 40X7589 Fastener plate 40X8414 Right frame extension (MX81x) “Right frame extension removal (MX81x)” on page 574 40X7728 Right frame extension (MX71x) “Right frame extension (MX71x)” on page 572 40X7590 M5x12 screw 40X8413 Left frame extension (MX81x), “Left frame extension removal includes: (MX81x)”...
  • Page 21 7463 Assembly 9: Control panel (MX710 and XM5163) Parts catalog...
  • Page 22 7463 Assembly 9: Control panel (MX710 and XM5163) Asm-index Units/mach Units/FRU Description Removal procedure 40X9653 Control panel “Control panel removal (MX71x)” on page 515. 40X7873 Controller board to control panel board cable 40X8485 Tilting 7-inch display “Tilting display removal (7‑inch and 10‑inch)”...
  • Page 23 7463 Assembly 10: Control panel (MX711 and XM5170) Parts catalog...
  • Page 24 7463 Assembly 10: Control panel (MX711 and XM5170) Asm-index Units/mach Units/FRU Description Removal procedure 40X9246 Control panel “Control panel removal (MX71x)” on page 515. 40X9245 Control panel board and “Control panel board and display display kit removal (MX711)” on page 523.
  • Page 25 7463 Assembly 11: Control panel 10‑inch display (MX81x and XM71xx) Parts catalog...
  • Page 26 7463 Assembly 11: Control panel 10‑inch display (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X9250 Control panel assembly “Control panel removal (MX81x)” on page 518. 40X7887 Control panel buttons “Control panel cover removal” parts pack on page 552. 40X7892 Control panel cover “Control panel cover removal”...
  • Page 27 7463 Assembly 12: Paper tray Parts catalog...
  • Page 28 493. 40X7600 MPF pick roller “MPF pick roller removal” on page 491. 40X7601 MPF feed roller flange 41X0976 550-sheet tray insert (MX71x) 40X7948 550-sheet tray insert (MX81x) 40X7713 Separator roller assembly See “Separator roller assembly removal” on page 572. 40X9650 Special media separator “Separator roller assembly...
  • Page 29 7463 Assembly 13: ADF assembly Parts catalog...
  • Page 30 7463 Assembly 13: ADF assembly Asm-index Units/mach Units/FRU Description Removal procedure 40X9228 ADF assembly (MX710) “ADF assembly removal” on page 603 40X9229 ADF assembly (MX711) “ADF assembly removal” on page 603 40X9231 ADF assembly (MX81x) “ADF assembly removal” on page 603 Parts catalog...
  • Page 31 7463 Assembly 14: ADF covers Parts catalog...
  • Page 32 Asm-index Units/mach Units/FRU Description Removal procedure 40X7755 ADF top door w/o beacon “ADF door removal” on page 610 and MF sensor (MX71x) 40X7794 ADF top door w/ beacon “ADF door removal” on page 610 and MF sensor (MX81x) 40X7763 ADF left hinge “ADF left hinge removal”...
  • Page 33 7463 Assembly 15: ADF mechanical Parts catalog...
  • Page 34 7463 Assembly 15: ADF mechanical Asm-index Units/mach Units/FRU Description Removal procedure 40X7769 ADF rear side drive parts pack: “ADF rear side drive parts pack removal” on page 627 • Drive bracket • E‑clip (3mm) • ADF transport motor • ADF transport motor gears •...
  • Page 35 7463 Assembly 16: ADF electronics Parts catalog...
  • Page 36 (ADF media exit) removal” on page 642 40X9232 ADF controller card “ADF controller card removal” on page 609 40X8501 ADF to controller cable (MX71x) N/A 40X8502 ADF to controller cable (MX81x ) N/A 40X7778 Push button switch sensor (ADF “ADF push button switch closed) sensor removal”...
  • Page 37 7463 Asm-index Units/mach Units/FRU Description Removal procedure 40X7770 Cable parts pack, which includes the following: • ADF electrical cables parts pack • Tray lift motor cable • ADF pick motor cable • ADF transport motor cable • ADF controller board to back jam LED 1 and 2 •...
  • Page 38 7463 Assembly 17: Flatbed scanner (MX71x and XM51xx) Parts catalog...
  • Page 39 7463 Assembly 17: Flatbed scanner (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X7912 Flatbed scanner (MX71x) “Flatbed scanner assembly removal” on page 654 40X7783 Flatbed scanner glass “Flatbed scanner glass removal” on page 668 40X7788 Flatbed scanner tension “Flatbed tension pulley with belt...
  • Page 40 Removal procedure 40X7902 Flatbed left cover “Flatbed scanner left cover removal topic” on page 660 40X7786 Flatbed scanner CCD “Flatbed scanner CCD removal” on page 662 40X8375 Ribbon cable, flatbed scanner CCD (MX71x) 40X8099 Cable, standard output bin Parts catalog...
  • Page 41 7463 Assembly 18: Flatbed scanner (MX81x and XM71xx) Parts catalog...
  • Page 42 7463 Assembly 18: Flatbed scanner (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X7782 Flatbed scanner (MX81x) “Flatbed scanner assembly removal” on page 654 40X7783 Flatbed scanner glass “Flatbed scanner glass removal” on page 668 40X7788 Flatbed scanner tension “Flatbed tension pulley with belt pulley w/ belt removal”...
  • Page 43 7463 Assembly 19: Input options (MX71x and XM51xx) Parts catalog...
  • Page 44 7463 Assembly 19: Input options (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8106 550‑sheet tray “250/550-sheet media tray option option removal” on page 675 40X8411 550‑sheet tray “250/550-sheet media tray option option, lockable removal” on page 675 40X8152 250‑sheet tray...
  • Page 45 7463 Assembly 20: Input options (MX81x and XM71xx) Parts catalog...
  • Page 46 7463 Assembly 20: Input options (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8162 HCIT and drawer “High capacity input tray option assembly removal” on page 691 40X8108 550‑sheet tray and “250/550-sheet media tray option drawer assembly removal” on page 675 Parts catalog...
  • Page 47 7463 Assembly 21: 250-sheet tray option (MX71x and XM51xx) Parts catalog...
  • Page 48 7463 Assembly 21: 250-sheet tray option (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 250-sheet tray option “Drawer upper interface cable upper interface cable removal” on page 681 40X8158 Sensor (trailing edge) “Sensor (trailing edge) removal” on page 688...
  • Page 49 7463 Assembly 22: 550-sheet tray option (MX71x and XM51xx) Parts catalog...
  • Page 50 7463 Assembly 22: 550-sheet tray option (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 550-sheet tray option “Drawer upper interface cable upper interface cable removal” on page 681 40X7592 Sensor (pick roller “Sensor (pick roll position) removal ”...
  • Page 51 7463 Assembly 23: 550-sheet tray option (MX81x and XM71xx) Parts catalog...
  • Page 52 7463 Assembly 23: 550-sheet tray option (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8160 550‑sheet tray option “Drawer upper interface cable upper interface cable removal” on page 681 40X7593 Pick roller “Drawer pick roller removal ” on page 677 40X7592 Sensor (pick roller “Sensor (pick roll position) removal ”...
  • Page 53 7463 Assembly 24: High capacity input tray option 1 (MX71x and XM51xx) Parts catalog...
  • Page 54 7463 Assembly 24: High capacity input tray option 1 (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8163 HCIT drawer “HCIT drawer assembly removal” on assembly page 692 40X8165 HCIT “HCIT removal” on page 692 Parts catalog...
  • Page 55 7463 Assembly 25: High capacity input tray option 2 (MX71x and XM51xx) Parts catalog...
  • Page 56 7463 Assembly 25: High capacity input tray option 2 (MX71x and XM51xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8178 Sensor (HCIT pick) “Sensor (HCIT pick) removal” on with cable page 712 40X8177 Sensor (HCIT media “Sensor (HCIT media low) with flag low) with flag...
  • Page 57 7463 Assembly 26: High capacity input tray option 3 (MX81x and XM71xx) Parts catalog...
  • Page 58 7463 Assembly 26: High capacity input tray option 3 (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8164 HCIT drawer “HCIT drawer assembly removal” on assembly page 692 40X8166 HCIT “HCIT removal” on page 692 Parts catalog...
  • Page 59 7463 Assembly 27: High capacity input tray option 4 (MX81x and XM71xx) Parts catalog...
  • Page 60 7463 Assembly 27: High capacity input tray option 4 (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8178 Sensor (HCIT pass “Sensor (HCIT pick) removal” on through) with cable page 747 40X8177 Sensor (HCIT closed) “Sensor (HCIT closed) with flag with flag removal”...
  • Page 61 7463 Assembly 28: Output options (MX81x and XM71xx) Parts catalog 1001...
  • Page 62 7463 Assembly 28: Output options (MX81x and XM71xx) Asm-index Units/mach Units/FRU Description Removal procedure 40X8207 Staple finisher option “Staple finisher/offset stacker option removal” on page 750 40X8522 Offset stacker option “Staple finisher/offset stacker option removal” on page 750 40X8241 Mailbox option “Mailbox option removal”...
  • Page 63 7463 Assembly 29: Staple finisher option 1 Parts catalog 1003...
  • Page 64 7463 Assembly 29: Staple finisher option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8740 Media pusher “Media pusher assembly removal” on assembly page 792 40X8213 Stapler paddle drive “Paddle drive motor removal” on motor page 780 40X8721 Stapler option latch “Stapler/offset stacker option latch removal”...
  • Page 65 7463 Assembly 30: Staple finisher option 2 Parts catalog 1005...
  • Page 66 7463 Assembly 30: Staple finisher option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8745 Sensor (throat media “Sensor (throat media present) present) removal” on page 815 40X8742 Stapler tray spring “Stapler/offset stacker tray spring removal” on page 759 40X8744 Stapler tray link “Stapler/offset stacker tray link assembly assembly removal”...
  • Page 67 7463 Assembly 31: Staple finisher option 3 Parts catalog 1007...
  • Page 68 7463 Assembly 31: Staple finisher option 3 Asm-index Units/mach Units/FRU Description Removal procedure 40X8222 Stapler top cover “Stapler/offset stacker top cover removal” on page 755 40X8212 Tamper drive belt “Tamper drive belt removal” on page 777 40X8218 Stapler output bin LED “Stapler/offset stacker output bin LED removal”...
  • Page 69 7463 Assembly 32: Staple finisher option 4 Parts catalog 1009...
  • Page 70 7463 Assembly 32: Staple finisher option 4 Asm-index Units/mach Units/FRU Description Removal procedure 40X8209 Media stack flap (right) “Media stack flap (right) removal” on page 763 40X8210 Media stack flap (left) “Media stack flap (left) removal” on page 765 40X8738 Stapler ejector motor “Stapler/offset stacker ejector motor assembly...
  • Page 71 7463 Assembly 33: Mailbox option 1 Parts catalog 1011...
  • Page 72 7463 Assembly 33: Mailbox option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8246 Mailbox left cover “Mailbox left cover removal” on page 825 40X8254 Mailbox upper “Mailbox upper interface cable interface cable removal” on page 841 40X8253 Mailbox lower interface “Mailbox lower interface cable cable removal”...
  • Page 73 7463 Assembly 34: Mailbox option 2 Parts catalog 1013...
  • Page 74 7463 Assembly 34: Mailbox option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8250 Mailbox output bin “Mailbox output bin LED assembly LED assembly removal” on page 849 40X8249 Mailbox belt “Mailbox belt removal” on page 847 40X8252 Mailbox spring with “Mailbox spring with string removal”...
  • Page 75 7463 Assembly 35: Mailbox option 3 Parts catalog 1015...
  • Page 76 7463 Assembly 35: Mailbox option 3 Asm-index Units/mach Units/FRU Description Removal procedure 40X8196 Mailbox top cover “Mailbox top cover removal” on page 818 40X8720 Mailbox top bin cover “Mailbox top bin cover with bail with bail removal” on page 821 40X8719 Sensor (mailbox pass “Sensor (mailbox pass through)
  • Page 77 7463 Assembly 36: Offset stacker option 1 Parts catalog 1017...
  • Page 78 7463 Assembly 36: Offset stacker option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8740 Media pusher “Media pusher assembly removal” on assembly page 792 40X8213 Stacker paddle drive “Paddle drive motor removal” on motor page 780 40X8721 Stacker option latch “Stapler/offset stacker option latch removal”...
  • Page 79 7463 Assembly 37: Offset stacker option 2 Parts catalog 1019...
  • Page 80 7463 Assembly 37: Offset stacker option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8742 Stacker tray spring “Stapler/offset stacker tray spring removal” on page 759 40X8744 Stacker tray link “Stapler/offset stacker tray link assembly assembly removal” on page 760 40X8721 Stacker option latch “Stapler/offset stacker option latch removal”...
  • Page 81 7463 Assembly 38: Offset stacker option 3 Parts catalog 1021...
  • Page 82 7463 Assembly 38: Offset stacker option 3 Asm-index Units/mach Units/FRU Description Removal procedure 40X8222 Stacker top cover “Stapler/offset stacker top cover removal” on page 755 40X8212 Tamper drive belt “Tamper drive belt removal” on page 777 40X8218 Stacker output bin LED “Stapler/offset stacker output bin LED removal”...
  • Page 83 7463 Assembly 39: Offset stacker option 4 Parts catalog 1023...
  • Page 84 7463 Assembly 39: Offset stacker option 4 Asm-index Units/mach Units/FRU Description Removal procedure 40X8209 Media stack flap (right) “Media stack flap (right) removal” on page 763 40X8210 Media stack flap (left) “Media stack flap (left) removal” on page 765 40X8738 Stacker ejector motor “Stapler/offset stacker ejector motor assembly...
  • Page 85 7463 Assembly 40: Staple, hole punch finisher option 1 Parts catalog 1025...
  • Page 86 7463 Assembly 40: Staple, hole punch finisher option 1 Asm-index Units/mach Units/FRU Description Removal procedure 40X8547 Staple, hole punch top “Staple, hole punch top cover cover removal” on page 891 40X8550 Staple, hole punch right “Staple, hole punch right cover cover removal”...
  • Page 87 7463 Assembly 41: Staple, hole punch finisher option 2 Parts catalog 1027...
  • Page 88 7463 Assembly 41: Staple, hole punch finisher option 2 Asm-index Units/mach Units/FRU Description Removal procedure 40X8741 Stapler drive gear “Stapler drive gear assembly removal” assembly on page 884 40X7592 Sensor (HPU rear door “Sensor (HPU rear door interlock) interlock) removal” on page 905 40X8213 Stapler paddle motor “Stapler paddle motor removal”...
  • Page 89 7463 Assembly 42: Staple, hole punch finisher option 3 Parts catalog 1029...
  • Page 90 7463 Assembly 42: Staple, hole punch finisher option 3 Asm-index Units/mach Units/FRU Description Removal procedure 40X8223 Stapler carriage “Stapler carriage assembly removal” assembly on page 875 40X8225 Stapler door close limit “Stapler door close limit switch switch removal” on page 873 40X7592 Sensor (cartridge door “Sensor (cartridge door interlock)
  • Page 91 7463 Assembly 43: Staple, hole punch finisher option 4 Parts catalog 1031...
  • Page 92 7463 Assembly 43: Staple, hole punch finisher option 4 Asm-index Units/mach Units/FRU Description Removal procedure 40X8212 Tamper drive belt “Tamper drive belt removal” on page 900 40X8218 Stapler output bin LED “Stapler output bin LED removal” on page 901 40X8211 Tamper motor (right) “Tamper motor (right) removal”...
  • Page 93 Card reader - large stick on case 40X8313 Card reader - small snap on case 40X8314 Card reader - large snap on case 40X1593 Lexmark MarkNet N7000e (1 port USB) Ethernet 10Base/100BaseTX 40X1594 Lexmark MarkNet N7002e (1 port Parallel) Ethernet 10BaseT/100BaseTX 40X1592...
  • Page 94 100V A4 40X8428 MS81x Fuser Maintenance Kit Type 08, 110-120V A4 40X8429 MS81x Fuser Maintenance Kit Type 09, 220-240V Letter 40X8431 MX71x & MX81x ADF Maintenance Kit 40X8102 MX81x caster base cover 40X8103 MX81x caster base frame 40X8359 Locking caster 40X7857 ATA pass through hard drive 802.11B/G/N ‑...
  • Page 95 7463 Assembly 45: Power cords Asm-index Units/mach Units/FRU Description Removal procedure 40X0269 Power cord LV, USA & Canada, Latin America 40X0288 Power cord HV, Argentina 40X1766 Power cord HV, Bolivia & Peru 40X0273 Power cord HV, Chile, Uruguay 40X3141 Power cord HV (Albania, Austria, Belgium, Bosnia, Brazil, Bulgaria, Catalan, Czech Republic, Croatia, Egypt, Finland, France, Germany, Greece, Hungary, Iceland,...

This manual is also suitable for:

Mx81xXm51xxXm71xx