4.22 Conductive Tape Receiver ..............38 4.23 Gasket Main Board ................39 4.24 FPC SIM SD ..................40 4.25 Shielding Cover PWR ................. 42 4.26 Shielding Cover BB ................43 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 2(60)
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5.7 Battery ....................57 5.8 Cover Battery Assy ................58 Revision History ................60 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 3(60)
4. Bits (Philip screw) 5. Flex Film Assembly Tool 6. Guitar Pick For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers 2. Nylon Pointer 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 5(60)
Insert a finger into the gap as shown in picture and gently pull upwards to release the hooks of the Cover Battery Assy. Battery Insert a finger and raise the bottom of the Battery to release Remove the Battery. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 6(60)
Scrap! Not to be reused! There are seven hooks securing the Rear Cover Assy. Insert a Front Opening Tool as shown and gently pull upwards to release the hooks. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 7(60)
Be careful! Do not damage the tape and the FPC Link under the Core Unit Label! Tape Connector & Sub Board Assy Disconnect this end of the RF Cable. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 8(60)
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Insert a Front Opening Tool as shown in picture and gently pull upwards to release the hooks. Do the same on the opposite side to release the Sub Board Assy as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 9(60)
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Turn it over. Peel off the Tape Connector by using a Flex Film Assembly Tool. Scrap! Not to be reused! Unlock the ZIF connector. Remove the Sub Board Assy. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 10(60)
Gently peel off the Tape Connector by using a Flex Film Assembly Tool. Scrap! Not to be reused! Unlock the ZIF connector. Be careful! Do not pull out the FPC! There are two pegs securing the Main PBA. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 11(60)
Be careful! Do not damage the FPC of the Front Cover Assy! Tape ZIF Connector & FPC Link Gently peel off the Tape ZIF Connector by using a Flex Film Assembly Tool. Scrap! Not to be reused! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 12(60)
Insert a Front Opening Tool as shown and gently pull upwards to release the RF Cable from the hook. Turn the RF Cable at approximate 90 degree as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 13(60)
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Working Instructions (mech) Disassembly Disconnect this end of the RF Cable. Separate the RF Cable and the Main PBA. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 14(60)
Working Instructions (mech) Replacement Cover Battery Assy Follow the 3.1 Disassembly instructions! Prepare a new Cover Battery Assy. Follow the 5.8 Reassembly instructions! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 15(60)
Label by using the ‘Label Print Solution’ software. One label only is allowed! Press along the surface of the Core Unit Label to make it securely attached as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 16(60)
Be careful! Do not damage the Rear Cover Assy! INSTALLATION Place a new Key Power on its proper position. Note the orientation of the Key Power to be installed! Press to secure its position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 17(60)
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Working Instructions (mech) Replacement: Key Power Press these two sides to insert the pegs into the holes. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 18(60)
Be careful! Do not damage the Rear Cover Assy! INSTALLATION Place a new Key Volume on its proper position. Note the orientation of the Key Volume to be installed! Press to snap the hooks. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 19(60)
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Working Instructions (mech) Replacement: Key Volume Press these two sides to insert the pegs into the holes. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 20(60)
Follow the 4.6, 4.7 and 4.9 Removal instructions! Prepare a new Rear Cover Assy. Follow the 4.6, 4.7, 4.8 and 4.9 Installation instructions! Follow the 5.5 – 5.8 Reassembly instructions! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 21(60)
Detach to remove the Speaker from the cavity by using a Flex Film Assembly Tool. Detach to remove the Adhesive Speaker. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Speaker in the cavity. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 22(60)
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Place the Speaker in the cavity. Note the orientation of the Speaker to be installed! Press to secure its attachment and position. Be careful! Do not touch the contact pins! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 23(60)
Follow the 5.5 – 5.8 Reassembly instructions! REMOVAL Gently pull upwards to remove the Rubber Mic as shown. INSTALLATION Place a new Rubber Mic into its socket. Press to secure its position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 24(60)
Be careful! Do not damage the RF connector under the Rubber Cap! Scrap! Not to be reused! INSTALLATION Place a new Rubber Cap on its proper position. Press to secure its position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 25(60)
Gently pull upwards to remove the Vibrator as shown. INSTALLATION Place a new Vibrator into its socket. Press to secure its position. Be careful! Do not touch the contact pins! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 26(60)
Push against the back side of the Deco to make a gap between the Deco and the Front Cover Assy by using a Nylon Pointer. Insert a Guitar Pick as shown and gently slide along to release the Deco. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 27(60)
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Detach to remove the Adhesive Deco. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Deco on the proper position as shown. Press along to secure its attachment and position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 28(60)
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Working Instructions (mech) Replacement: Deco & Adhesive Deco Peel off the protective film. Place the Deco on its correct position. Press along to secure its attachment and position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 29(60)
Scrap! Not to be reused! INSTALLATION Place a new Gasket Speaker on its proper position as indicated by the golden area. Press to secure its position and attachment. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 30(60)
Gently detach to remove the Water Indicator by using a Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Water Indicator on the proper position as indicated by the guiding rectangle. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 31(60)
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Working Instructions (mech) Replacement: Water Indicator Press to secure its position and attachment. Do the same to the other if need! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 32(60)
Follow the 4.10, 4.17 and 4.18 Installation instructions! Follow the 5.3 – 5.8 Reassembly instructions! Touch Panel calibration has to be performed for all replaced units; 1270-6729 Trouble Shooting Application 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 33(60)
Detach to remove the Receiver from the cavity by using a Front Opening Tool. Detach to remove the Adhesive Receiver. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Receiver in the cavity. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 34(60)
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Place the Receiver in the cavity. Note the orientation of the Receiver to be installed! Press to secure its attachment and position. Be careful! Do not touch the contact pins! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 35(60)
Follow the 5.3 – 5.8 Reassembly instructions! REMOVAL Gently pull upwards to remove the Rubber Proximity Sensor as shown. INSTALLATION Place a new Rubber Proximity Sensor into its socket. Press to secure its position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 36(60)
Follow the 5.2 – 5.8 Reassembly instructions! 4.21 RF Cable Follow the 3.1 – 3.8 Disassembly instructions! Prepare a new RF Cable. Follow the 5.1 – 5.8 Reassembly instructions! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 37(60)
Place a new Conductive Tape Receiver on its proper position. Be careful! Do not cover the component and the metal pin of the Audio Jack! Press along to secure its position and attachment. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 38(60)
Detach to remove the Gasket Main Board as shown. Scrap! Not to be reused! INSTALLATION Place a new Gasket Main Board as indicated by the blue line. Press to secure its position and attachment. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 39(60)
Follow the 5.1 – 5.8 Reassembly instructions! REMOVAL Disconnect the BtB connector by using a Front Opening Tool. Gently slide along to release it. Remove it with fingers. Scrap! Not to be reused! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 40(60)
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Place a new FPC SIM SD on its proper position as indicated by the pegs and holes. Press to secure its attachment and position. Press to connect the BtB connector. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 41(60)
Tweezers and pull upwards to remove it. Scrap! Not to be reused! INSTALLATION Prepare a new Shielding Cover PWR. Press to snap it. Only the edge of the Shielding Cover is allowed to press. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 42(60)
Tweezers and pull upwards to remove it. Scrap! Not to be reused! INSTALLATION Prepare a new Shielding Cover BB. Press to snap it. Only the edge of the Shielding Cover is allowed to press. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 43(60)
Tweezers and pull upwards to remove it. Scrap! Not to be reused! INSTALLATION Prepare a new Shielding Cover RF. Press to snap it. Only the edge of the Shielding Cover is allowed to press. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 44(60)
Scrap! Not to be reused! INSTALLATION Attach a new Conductive Tape Camera on the correct position as indicated by the golden area. Press along to secure its attachment and position as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 45(60)
Disconnect the BtB connector of the Camera. Remove the Camera. INSTALLATION Place a new Cushion Camera on the Camera. Note the orientation of the Cushion Camera to be installed! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 46(60)
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Press to secure its attachment. Peel off the protective film. Gently push the FPC towards the camera head as shown in picture. Press to secure its attachment and position. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 47(60)
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Working Instructions (mech) Replacement: Camera & Cushion Camera Place a new Camera on the correct position. Press to snap the BtB connector with finger. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 48(60)
Build swap for change of label. 4.32 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 49(60)
Press to connect this end of the RF Cable. Press to snap the hook as shown. FPC Link & Tape ZIF Connector Insert a new FPC Link to the ZIF connector of the Main PBA. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 50(60)
Be careful! Do not cover the gold area! Press along to secure its attachment and position. Cover Front Assy & Tape Connector Prepare the PBA unit and the Cover Front Assy as shown in picture. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 51(60)
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Securely place the PBA unit on the Cover Front Assy as shown. Press to secure its position as indicated by blue circles. Be careful! Do not touch the pins and pads on the PBA! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 52(60)
Prepare the Sub Board Assy and the front unit as shown. Insert this end of the FPC Link into the ZIF connector by using a Flex Film Assembly Tool as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 53(60)
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Attach a new Tape Connector along the left side of the ZIF connector as shown. Be careful! Do not cover the contact pin! Press along to secure its attachment and position. Gently peel off all protective films! 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 54(60)
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Press along the FPC Link to make it securely attached on the Front Cover Assy, and push the rest of the FPC Link into the gap between the PBA and the Cover Front Assy as shown. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 55(60)
Press to snap the two hooks. Rear Cover Assy Securely place the Rear Cover Assy on the front unit. Press to snap the hooks of the Rear Cover Assy. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 56(60)
Apply 8 ± 0.5 Ncm torque when tightening the six screws with Bits (T5). Core Unit Label Attach a new Label in the socket and press along to secure its attachment. Battery Place the Battery into the socket. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 57(60)
Cover Battery Assy Place the Cover Battery Assy on the proper position. Press to snap the hooks of the Cover Battery Assy. Press to snap the hooks of this side. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 58(60)
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Working Instructions (mech) Reassembly Do the same on the opposite side. 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 59(60)
Working Instructions (mech) Revision History Rev. Date Changes / Comments 2012-Sep-7 Initial release 2012-Oct-15 Touch Panel calibration added 1266-5134 Rev 2 Sony Mobile Communications AB – Company Internal 60(60)