LG DLE1501W Service Manual

LG DLE1501W Service Manual

Electric & gas dryer

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ELECTRIC & GAS DRYER
SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY IN ORDER TO
PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY
PROVIDE QUALITY SERVICE ON THESE DRYERS.
DLE1501W DLG1501W
U.S.A Website: http://us.lgservice.com
Canadian Website: http://lg.ca

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Summary of Contents for LG DLE1501W

  • Page 1 U.S.A Website: http://us.lgservice.com Canadian Website: http://lg.ca ELECTRIC & GAS DRYER SERVICE MANUAL CAUTION READ THIS MANUAL CAREFULLY IN ORDER TO PROPERLY DIAGNOSE PROBLEMS AND TO SAFELY PROVIDE QUALITY SERVICE ON THESE DRYERS. DLE1501W DLG1501W...
  • Page 2: What To Do If You Smell Gas

    IMPORTANT SAFETY NOTICE he information in this service guide is intended for use by individuals possessing skill and experience in electrical, electronic, and mechanical appliance repair. Any attempt to repair a major appliance may result in personal injury and property damage. he manufacturer or seller cannot be responsible for the interpretation of this information, nor can it assume any liability in connection with its use.
  • Page 3: Table Of Contents

    CONTENTS 1. SPECIFICATIONS ....................... 4 2. FEATURES AND BENEFITS ....................6 3. INSTALLATION INSTRUCTIONS ..................6 4. DRYER CYCLE PROCESS ....................10 5. COMPONENT TESTING INFORMATION ................11 6. MOTOR DIAGRAM AND SCHEMATIC ................14 7. WIRING DIAGRAM ......................15 8. FLOW SENSOR FUNCTION ..................... 16 8-1.
  • Page 4: Specifications

    SPECIFICATIONS Name: Electric and Gas Dryer Power supply: Refer to the rating label on the dryer. Gas: 120 VAC Electric: 240VAC Size: 27” X 40 ” X 29” (inch) Dryer capacity: IEC 7.3 cu.ft. Weight: Gas 136.4 Ibs (61.89kg) Electric 133.7lbs (60.63kg) Specifications are subject to change by manufacturer.
  • Page 5 DLE1501W DLG1501W REMARK ITEM Color Blue White Material & Top Plate Blue White Finish Door Trim Silver ELEC. 120/240V 60Hz (26A)/120/208V 60Hz (23A) POWER SUPPLY 120V/60Hz (11.5A) AC 120V MOTOR 250W (4.5A) AC 240V(ELECTRIC MODEL) 5400W (22.5A) HEATER ELECTRICITY 4100W (21A)
  • Page 6: Features And Benefits

    FEATURES AND BENEFITS INSTALLATION INSTRUCTIONS pen the door. Put the dryer rack into Check and be sure that the Hold the dryer rack the drum front of the rack is properly with both hands. seated behind the lint filter. * Optional accessory...
  • Page 7 1. Connect the neutral wire (white) of the power Review the following options to determine cord to the center terminal block screw. the appropriate electrical connection for 2. Connect the red and black wires to the left and your home: right terminal block screws.
  • Page 8 Connect Gas Supply Pipe (Gas Dryer ONLY) For further assistance, refer to section on Gas Requirements. 1. Make certain your dryer is equipped for use with the 3. Connect to gas supply pipe using a new flexible type of gas in your laundry room. Dryer is equipped stainless steel connector.
  • Page 9 Connect Inlet Hose (Only for Steam model)
  • Page 10: Dryer Cycle Process

    DRYER CYCLE PROCESS 28min * Sensor dry: Dry Level is set by users. ** Manual dry: Temperature control is set by users. Default settings can be adjusted by users.
  • Page 11: Component Testing Information

    COMPONENT TESTING INFORMATION...
  • Page 12 Component Test Procedure Check result Remark . Heater Measure resistance of the following terminal Resistance value: 20 Terminal: 1 (COM) - 2 Resistance value: 20 Terminal: 1 (COM) - 3 Resistance value: 40 Terminal: 2 - 3 8. Thermistor Resistance value: 10 Measure resistance of terminal to terminal Temperature condition:...
  • Page 13 Component Test Procedure Check result Remark Gas type 13. Outlet Thermostat Measure resistance of terminal (Auto reset) to terminal Gas funnel Open at 203 7 F (95 Resistance value Continuity < 1Ω Close at 159 9 F (70 5 C) Check Top Marking: Measure resistance of terminal If thermal fuse is open must...
  • Page 14: Motor Diagram And Schematic

    MOTOR DIAGRAM AND SCHEMATIC NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently. ■ Contact On / Off by Centrifugal Switch Terminal No Remark Mode Resistance Motor 2 ~ 3Ω Motor Heater (Electric Models) STOP Gas Valve (Gas Models) Motor...
  • Page 15: Wiring Diagram

    WIRING DIAGRAM AUTION abel all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangrous operation. Verify proper operation after servicing. ELE TRI DRYER WIRING DIAGRAM GAS DRYER WIRING DIAGRAM...
  • Page 16: Flow Sensor Function

    FLOW SENSOR FUNCTION 8-1 Flow sensor This FlowSense function detects the clogging or blocking of ducts. Clogged duct vents or hoses decrease e fficiency in drying clothes. Clogged vents can also cause fire. This function alarms you, when to clean the ducts. When the alarm about duct clogging is on display of the panel, your duct vents should be cleaned by yourself or serviceman.
  • Page 17: Installation Test

    8-2 Installation test Installation test (Exhaust check) Check the display for results. Once you have completed the installation of the dryer, use this During the two minute test cycle, monitor the FLOW SENSE test to make sure the condition of the exhaust system is adequate display on the control panel.
  • Page 18 Installation test (Exhaust check) (cont.) Check the Error Code before you call for service Possible Causes Solutions Error Code • Turn off the dryer and call for • Temperature sensor failure service. • Turn off the dryer and call for •...
  • Page 19: Troubleshooting For Flow Sensor Dryer

    8-3 Troubleshooting for flow sensor dryer 1. FLOW SENSE indicator light is on Is lint filter full? Clean lint filter before every load Is duct clogged? Check & clean duct. 2. FLOW SENSE indicator light is on and does not disappear. 1.
  • Page 20: Diagnostic Test

    DIAGNOSTIC TEST 1.This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than specified. 2.Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do not activate it manually.
  • Page 21: Test 1 120V Ac Electrical Supply

    Test 1 120V AC Electrical supply hen measuring power, be sure to wear insulated gloves, to and avoid an electric shock Caution No power was applied to controller. (LED, LCD Display off) Trouble Symptom ith dryer power on; connector linked to controller. Measurement Condition •...
  • Page 22: Test 2 Thermistor Test - Measure With Power Off

    Test 2 Thermistor Test --- Measure with Power Off efore measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with the ground.) During Diagnostic Test, tE1 and tE2 error occur. During operation, heater would not turn off, or remains on.
  • Page 23: Test 3 Motor Test

    Test 3 Motor test efore measuring resistance, be sure to turn power off, and do voltage discharge. (When discharging, contact the metal plug of power cord with earth line.) Caution Drum will not rotate; no fan will function; no heater will work. Trouble Symptom Turn the dryer’s power off, then measure resistance.
  • Page 24: Test 4 Moisture Sensor

    Test 4 Moisture sensor efore measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with ground line.) Degree of dryness does not match with dry Level. Trouble Symptom Turn the dryer’s power off, then measure resistance.
  • Page 25: Test 5 Door Switch Test

    Test 5 Door switch test efore measuring resistance, be sure to turn power off, and do voltage discharge. (When discharging, contact the metal plug of power cord with earth line.) Caution Door opening is not sensed. (During operation, when opening door, drum motor and Heater run continuously) door close is not sensed.
  • Page 26: Test 6 Heater Switch Test - Electric Type

    Test 6 Heater switch test - Electric Type efore measuring resistance, be sure to turn power off, and do voltage discharge. Caution (When discharging, contact the metal plug of power cord with earth line.) While operating, heating will not work. Trouble Symptom Drying time takes longer.
  • Page 27: Test 7 Gas Valve Test - Gas Type

    Test 7 Test 7 GAS Valve test - Gas Type GAS Valve test - Gas Type Caution When measuring power, be sure to wear insulated gloves, to avoid electric shock. While operating, heating will not work. Trouble Symptom Drying time takes longer Measurement Condition With dryer power on Power on &...
  • Page 28: Change Gas Setting (Natural Gas, Propane Gas)

    CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) Changing orifices and gas valve adjustments improperly can result in an Warning explosion and/or fire. Conversion must be made by a qualified technician. Initially, The burner is set for natural gas at the factory. The propane orifice Natural Gas mode is set.
  • Page 29 VALVE 1 IGNITER FLAME DETECT VALVE 2...
  • Page 30: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS Disassemble and repair the unit only after pulling out power plug from the outlet. REAR PANEL WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working.
  • Page 31: Top Cover

    CONTROL PANEL WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 32 CABINET COVER WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 33: Drum Assembly

    TUB DRUM [FRONT] WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 34 DRYER EXHAUST CHANGE WARNING! Before performing this exhaust installation, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working inside the cabinet. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 35: Filter Assembly

    FILTER ASSEMBLY WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 36 AIR DUCT WARNING! When you disassemble the Dryer, be sure to disconnect the dryer from its electrical supply. Protect your hands and arms from sharp edges when working. To reduce the risk of personal injury, adhere to all industry recommended safety procedures including the use of long sleeved gloves and safety glasses.
  • Page 37: Exploded View

    EXPLODED VIEW 12-1-1. Control Panel and Plate Assembly : Electric Type A116 A115 A118 A130 A570 A120 A150 A110 A215 A210 A213...
  • Page 38: Control Panel And Plate Assembly: Gas Type

    12-1-2. Control Panel and Plate Assembly : Gas Type A118 A115 A215 A120 A130 A110 A150 A210 A213...
  • Page 39: Cabinet & Door Assembly:electric Type

    12-2-1. Cabinet & Door Assembly : Electric Type A700 A800 A580 A585 A600 A320 A315 A330 A325 A313 A500 A314 A510 A310 A131 A545 A520 A540 A430 A440 A450 A430 A420 A400...
  • Page 40: Cabinet & Door Assembly:gas Type

    12-2-2. Cabinet & Door Assembly : Gas Type A700 A800 A580 A585 A320 A330 A550 A313 A325 A500 A314 A510 A310 A131 A545 A520 A540 A430 A440 A450 A430 A420 A400...
  • Page 41: Drum And Motor Assembly: Electric Type

    12-3-1. Drum & Motor Assembly: Electric Type F200 K400 K120 K100 K140 K130 K251 K250 K310 K320 K340 K336 K225 K335 K222 K330 K221 K224 K230 K360 K250 K210 K620 K550 K560 K610 K350 K251 K540 K240 K530 K510 K520 F150 F140 K660 K655...
  • Page 42: Drum And Motor Assembly: Gas Type

    12-3-2. Drum and Motor Assembly: Gas Type F200 K400 K120 K100 K140 K130 K251 K250 K310 K336 K320 K340 K225 K335 K222 K330 K221 K224 K360 K230 K250 K210 K620 K550 K560 K610 K350 K251 K540 K240 K530 K510 K520 K651 K655 K660...
  • Page 43 May 2015 PRINTED IN KOREA P/No. : MFL62119996...

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