Xerox Phaser 3635MFP Service Manual
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Xerox Phaser 3635MFP Service Manual

Xerox Phaser 3635MFP Service Manual

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708P89789
April 2010
Xerox Phaser 3635MFP, WorkCentre 3550
Service Manual

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Summary of Contents for Xerox Phaser 3635MFP

  • Page 1 708P89789 April 2010 Xerox Phaser 3635MFP, WorkCentre 3550 Service Manual...
  • Page 2 Transmittal Page Product Title Part Number Phaser 3635MFP, Service Manual 708P89780 WorkCentre 3550 Supersedes Date 708P89012 April 2010 Please note the following: This output is created from an electronic documentation (EDOC) database and is not optimised for hard copy. Please be aware of the following: •Text may not appear to be in the logical order when flowing around figures.

  • Page 3: Table Of Contents

    PL 10.20 Duplex Drive Assembly..................5-29 PL 10.22 Front Duplex Guide Assembly ................. 5-30 PL 10.23 Duplex Assembly (1 of 3)................. 5-31 PL 10.25 Exit Feed Assembly ..................5-32 PL 10.30 Exit Cover Assembly..................5-33 Parts Lists April 2010 Phaser 3635MFP/WorkCentre 3550...

  • Page 4: Pl 1.10 Hvps

    (Not Spared) – HVPS harness (Not Spared) 105N02141 HVPS (REP 1.2) – HVPS insulation sheet (Not Spared) – HVPS shield (Not Spared) – HVPS assembly (Not Spared) – Intermediate actuator (Not Spared) Parts Lists April 2010 PL 1.10 Phaser 3635MFP/WorkCentre 3550...

  • Page 5: Pl 1.12 Smps

    – – – Main power socket (Not Spared) Main power socket (Not Spared) Main power socket (Not Spared) – SMPS shield (Not Spared) – SMPS assembly (Not Spared) 127N07559 Main fan Parts Lists April 2010 PL 1.12 Phaser 3635MFP/WorkCentre 3550...

  • Page 6: Pl 2.10 User Interface (3635)

    Touch screen ( (REP 2.2) – – Touchscreen housing (P/O Touchscreen housing (P/O PL 2.10 Item 123N00251 123N00251 123N00251 UI assembly (Complet)e UI assembly (Complet)e UI assembly (Complet)e ( (REP (REP 2.1) 2.1) Parts Lists April 2010 PL 2.10 Phaser 3635MFP/WorkCentre 3550...

  • Page 7: Pl 2.11 User Interface (3550)

    Label (French) (Not Spared) Label (French) (Not Spared) – – – – – – – – Label (Symbol) (Not Spared) Label (Symbol) (Not Spared) Label (Symbol) (Not Spared) Label (Symbol) (Not Spared) Parts Lists April 2010 PL 2.11 Phaser 3635MFP/WorkCentre 3550...

  • Page 8: Pl 3.10 Main Pwb And Main Drive Assembly

    MSOK (Not Spared) MSOK (Not Spared) – Hard drive cover (Not Spared) 007N01651 Hard disk drive (3635) 140N63303 Connection PWB (3635) – 140N63456 Connection PWB (3550) 152N11762 Foreign device interface PWB harness Parts Lists April 2010 PL 3.10 Phaser 3635MFP/WorkCentre 3550...

  • Page 9: Pl 4.10 Main Drive Assembly

    Motor bracket (P/O PL 4.10 Item – Gear (92/61) (P/O PL 4.10 Item – Gear (113/33) (P/O PL 4.10 Item – Gear (55/18) (P/O PL 4.10 Item 007N01591 Main drive assembly (REP 4.1) Parts Lists April 2010 PL 4.10 Phaser 3635MFP/WorkCentre 3550...

  • Page 10: Pl 5.10 Dadf (1 Of 7)

    Right counterbalance (3550) – 003N01018 Right counterbalance (3635) – Rear cover (P/O PL 5.10 Item – Front cover (P/O PL 5.10 Item 002N02720 Connector cover 152N11751 DADF harness – Screw (Not Spared) (3550) Parts Lists April 2010 PL 5.10 Phaser 3635MFP/WorkCentre 3550...

  • Page 11: Pl 5.15 Dadf (2 Of 7)

    CVT pad (P/O CVT pad (P/O PL 5.10 Item PL 5.10 Item – Lifting exit lever (P/O PL 5.10 Item 140N63301 DADF PWB – DADF PWB harness (P/O PL 5.10 Item Parts Lists April 2010 PL 5.15 5-10 Phaser 3635MFP/WorkCentre 3550...

  • Page 12: Pl 5.20 Dadf (3 Of 7)

    DADF paper length sensor spring (P/O PL 5.10 Item 130N01601 DADF paper length sensor (Q05- 120) (REP 5.6) – Sensor assembly cover (P/O 5.10 Item 002N02741 Input tray assembly (Complet)e Parts Lists April 2010 PL 5.20 Phaser 3635MFP/WorkCentre 3550 5-11...

  • Page 13: Pl 5.25 Dadf (4 Of 7)

    Guide fingers (P/O PL 5.10 Item – Pickup spring (P/O PL 5.10 Item – Pickup damper (P/O PL 5.10 Item NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 5.25 5-12 Phaser 3635MFP/WorkCentre 3550...

  • Page 14: Pl 5.30 Dadf (5 Of 7)

    Document detect sensor (Q05-100) – Document detect sensor actuator (P/O PL 5.10 Item – Document detect sensor actuator spring (P/O PL 5.10 Item NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 5.30 Phaser 3635MFP/WorkCentre 3550 5-13...

  • Page 15: Pl 5.35 Dadf (6 Of 7)

    Scan roll (P/O PL 5.10 Item – Upper cover (P/O PL 5.10 Item 022N02360 Document transport assembly (Complet)e (3635) (REP 5.4) – 022N02475 Document transport assembly (Complet)e (3550) (REP 5.4) Parts Lists April 2010 PL 5.35 5-14 Phaser 3635MFP/WorkCentre 3550...

  • Page 16: Pl 5.40 Dadf (7 Of 7)

    Upper pickup gear idler (P/O 5.40 Item – DADF door open sensor (Q05-160) (P/O PL 5.40 Item (REP 5.1) – Motor harness (P/O PL 5.40 Item – Drive bracket (P/O PL 5.40 Item Parts Lists April 2010 PL 5.40 Phaser 3635MFP/WorkCentre 3550 5-15...

  • Page 17: Pl 6.10 Lsu

    PL 6.10 LSU Item Part Description 122N00259 122N00259 122N00259 LSU ( (REP (REP 6.1) 6.1) 152N11753 LSU interlock switch (REP 6.2) Parts Lists April 2010 PL 6.10 5-16 Phaser 3635MFP/WorkCentre 3550...

  • Page 18: Pl 7.10 Bypass Feed Assembly (1 Of 2)

    Retard pad (Not Spared) – Bypass pickup roll assembly (Not Spared) (REP 7.3) 050N00520 Bypass feed assembly (Complet)e (REP 7.1) NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 7.10 Phaser 3635MFP/WorkCentre 3550 5-17...

  • Page 19: Pl 7.12 Bypass Feed Assembly (2 Of 2)

    Feed idler shaft (Not Spared) – Feed idler shaft holder (Not Spared) – Feed idler cover (Not Spared) – Feed roll idler (Not Spared) – Bypass feed assembly (REF: 7.10) Parts Lists April 2010 PL 7.12 5-18 Phaser 3635MFP/WorkCentre 3550...

  • Page 20: Pl 7.15 Front Cover Assembly

    PL 7.15 Item – Rear catch spring (P/O PL 7.15 Item – Bypass tray (P/O PL 7.15 Item 002N02718 Front cover assembly (Complet)e (3635) – 002N02975 Front cover assembly (Complet)e (3550) Parts Lists April 2010 PL 7.15 Phaser 3635MFP/WorkCentre 3550 5-19...

  • Page 21: Pl 8.10 Paper Tray

    Lift plate spring (P/O PL 8.10 Item – Lift plate (P/O PL 8.10 Item – Pad (P/O PL 8.10 Item – Label (P/O PL 8.10 Item – Front cover (P/O PL 8.10 Item Parts Lists April 2010 PL 8.10 5-20 Phaser 3635MFP/WorkCentre 3550...

  • Page 22: Pl 8.15 Tray 2 Assembly (1 Of 2)

    Tray 2 feed motor bracket (P/O 8.15 Item – Idler gear 4 (P/O PL 8.15 Item – Idler gear 5 (P/O PL 8.15 Item 127N07563 Tray 2 drive assembly 050N00537 Tray 2 assembly (Complet)e Parts Lists April 2010 PL 8.15 Phaser 3635MFP/WorkCentre 3550 5-21...

  • Page 23: Pl 8.17 Tray 2 Assembly (2 Of 2)

    Pick up gear core (P/O PL 8.15 Item 152N11752 Tray 2 harness 007N01593 Clutch assembly 022N02413 Tray 2 pickup roll (NOTE) NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 8.17 5-22 Phaser 3635MFP/WorkCentre 3550...

  • Page 24: Pl 8.20 Rear Cover Assembly

    Fuser output guide (P/O PL 8.20 Item – Rear stacker (P/O PL 8.20 Item – Duplex gate (P/O PL 8.20 Item – Idler (P/O PL 8.20 Item 002N02716 Rear cover assembly (Complet)e Parts Lists April 2010 PL 8.20 Phaser 3635MFP/WorkCentre 3550 5-23...

  • Page 25: Pl 8.25 Registration Rolls

    Tray 1 pickup solenoid (SOL08- 810) 810) (REP (REP 7.2) 7.2) – Feed bracket (Not Spared) 005N01031 Registration roll clutch (REP 8.1) – Tray 2 connector (Not Spared) 130N01531 Thermistor 2 Parts Lists April 2010 PL 8.25 5-24 Phaser 3635MFP/WorkCentre 3550...

  • Page 26: Pl 9 - Print Cartridge

    DEV, OPC) (Not Spared) – Print cartridge power strip (MHV) (Not Spared) – Terminal cover (Not Spared) (REP 9.1) 140N63302 CRUM PWB NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 9.10 Phaser 3635MFP/WorkCentre 3550 5-25...

  • Page 27: Pl 10.10 Fuser Assembly (1 Of 3)

    Fuser assembly (220V) (REF: Fuser assembly (220V) (REF: Fuser assembly (220V) (REF: Fuser assembly (220V) (REF: 10.12, 10.12, 10.15) (NOTE) 10.15) (NOTE) NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 10.10 5-26 Phaser 3635MFP/WorkCentre 3550...

  • Page 28: Pl 10.12 Fuser Assembly (2 Of 3)

    PL 10.10 Item – Ground strip (P/O PL 10.10 Item – Fuser connector (P/O PL 10.10 Item 130N01489 Thermistor – Idler (P/O PL 10.10 Item 130N01490 Thermostat 126N00292 Fuser door (Complet)e Parts Lists April 2010 PL 10.12 Phaser 3635MFP/WorkCentre 3550 5-27...

  • Page 29: Pl 10.15 Fuser Assembly (3 Of 3)

    PL 10.10 Item 122N00260 Heat lamp (110V) (REP 10.6) – 122N00261 Heat lamp (220V) (REP 10.6) – Fuser gear (P/O PL 10.10 Item – Fuser nip release handle (P/O 10.10 Item Parts Lists April 2010 PL 10.15 5-28 Phaser 3635MFP/WorkCentre 3550...

  • Page 30: Pl 10.20 Duplex Drive Assembly

    10.20 Item – Exit motor intermediate gear (P/O PL 10.20 Item 007N01594 Exit drive assembly (REP 10.2) – Duplex drive gear (P/O PL 10.20 Item 007N01592 Duplex drive assembly (REP 10.1) Parts Lists April 2010 PL 10.20 Phaser 3635MFP/WorkCentre 3550 5-29...

  • Page 31: Pl 10.22 Front Duplex Guide Assembly

    Bush (P/O Bush (P/O PL 10.22 Item PL 10.22 Item (3550) (3550) – Static eliminator (P/O PL 10.22 Item 15) (3550) NOTE: HFSI. Refer to GP 16 High Frequency Service Items. Parts Lists April 2010 PL 10.22 5-30 Phaser 3635MFP/WorkCentre 3550...

  • Page 32: Pl 10.23 Duplex Assembly (1 Of 3)

    Front duplex roll (P/O PL 10.23 Item – Static eliminator (P/O PL 10.23 Item – Noise insulation (P/O PL 10.23 Item – Noise insulation cover (P/O 10.23 Item 101N01420 Duplex assembly (Complet)e Parts Lists April 2010 PL 10.23 Phaser 3635MFP/WorkCentre 3550 5-31...

  • Page 33: Pl 10.25 Exit Feed Assembly

    Document path idler roll (Not Spared) – Exit roll gear (Not Spared) – Main housing (Not Spared) – Housing spring (Not Spared) 022N02344 Idler assembly (REP 10.4) – Exit roll Parts Lists April 2010 PL 10.25 5-32 Phaser 3635MFP/WorkCentre 3550...

  • Page 34: Pl 10.30 Exit Cover Assembly

    PL 10.30 Item 125N00094 Static eliminator – Damper (P/O PL 10.30 Item 002N02714 Exit cover assembly (Complet)e (3635) – 002N02971 Exit cover assembly (Complet)e (3550) 120N00535 Paper width sensor actuator (3550) Parts Lists April 2010 PL 10.30 Phaser 3635MFP/WorkCentre 3550 5-33...
  • Page 35 PL 11.10 Stapler Assembly (3635) Item Part Description – Stapler housing bracket (Not Spared) 152N11755 Stapler door interlock switch 029N00395 Stapler – Stapler assembly (Complet)e (Not Spared) – Stapler harness (Not Spared) Parts Lists April 2010 PL 11.10 5-34 Phaser 3635MFP/WorkCentre 3550...
  • Page 36 109N00688 109N00688 109N00688 Scanner assembly (Complet)e Scanner assembly (Complet)e Scanner assembly (Complet)e (REP (REP 14.1) 14.1) – Document glass (P/O PL 14.10 Item – CVT glass (P/O PL 14.10 Item Parts Lists April 2010 PL 14.10 Phaser 3635MFP/WorkCentre 3550 5-35...
  • Page 37 127N07586 Scan motor 002N02976 Scan motor drive assembly – Scanner lock (P/O PL 14.11 Item – Scanner lock bracket (P/O PL 14.11 Item – CVT glass (P/O PL 14.11 Item Parts Lists April 2010 PL 14.11 5-36 Phaser 3635MFP/WorkCentre 3550...
  • Page 38 Stapler door (3635) – 002N02977 Stapler door (Dummy) (3550) – Main PWB bracket (REF: PL 3.10 Item – DIMM cover (Not Spared) (REP 28.1) – Left cover assembly (Not Spared) (REP 28.1) Parts Lists April 2010 PL 28.10 Phaser 3635MFP/WorkCentre 3550 5-37...
  • Page 39 PL 30.10 Service Tools Item Part Description 701P48715 Pen drive (2Gb) – – – Stapler refill (Not Spared) Stapler refill (Not Spared) Stapler refill (Not Spared) Parts Lists April 2010 PL 30.10 5-38 Phaser 3635MFP/WorkCentre 3550...

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