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Philips BDP9100/12 Service Manual

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Service Manual
©
Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by LO-YY 0913 AV System
Published by LO-YY 0921 AV System
1.1
Version 1.1
Printed in The Netherlands
Subject to modification
Printed in The Netherlands
BDP5000/
12
Subject to modification
BDP 9100/12
& BDP7300/
12/51/93/98
3139 785 34881
GB
3139 785 34861

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Summary of Contents for Philips BDP9100/12

  • Page 1 Service Manual © Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

  • Page 2: Table Of Contents

    C O N T E N T Page Technical Specifications and Connection Facilities PCB Location BDP-9100 Specification Safety Information and General Notice Safety Instructions Laser Beam Safety Precautions Quick Start Guide Quick Start Guide Mechanical Instructions Dismantling Door of Driver (Loader) Dismantling Front Panel Dismantling Rear Panel Dismantling Driver (Loader)

  • Page 3: Pcb Location

    Technical Specifications & Connection Facilities 1. Technical Specifications and Connection Facilities 1-1.PCB Locations Analog Board Digital Board Board DRIVER (LOADER) Front Cabinet Standby Board Front Board (Behind the Front Cabinet) (Behind the Front Cabinet) Rev. A...

  • Page 4: Bdp-9100 Specification

    Technical Specifications & Connection Facilities 1-2 BDP 9100 Specifications 1-2-1 Playback Media BD-Video, 1-2-4 USB DVD-Video, Compatibility: Hi-Speed USB 2.0 DVD+/- R, Class Support: DVD +/- RW, UMS (USB mass Storage Class) CD -R/CD-RW, MTP (Media Transfer protocol) Audio CD, Video CD/SVCD, Picture CD, MP3 –CD, 1-2-5 Main Unit...

  • Page 5: Safety Information And General Notice 2-1 Safety Instructions

    Safety Information & General Notice 2. Safety Information & General Notice 2-1 Safety Instructions 2-1-1 General Safety Safety regulations are strongly required during repair action: • Using isolation transformer to connect unit and mains. • Replace safety components which have symbol on it only allowed to change the component as same type as original one.
  • Page 6 Safety Information & General Notice 2-1-2 Warnings General • All components which have been set on PCB board such as IC or Semiconductor are very sensitive to static discharges (ESD ). Careless handling during repair can cause component damage. Therefore, profession service man are not only to keep them at the same potential as the mass of the set by a wristband with resistance but also have to keep components and tools at this same potential while assembling or disassembling parts.

  • Page 7: Laser Beam Safety Precautions

    Safety Information & General Notice 2-2 LASER BEAM SAFETY PRECAUTIONS This BD player uses a pickup which will emits laser beam. Do not look laser beam which comes from pickup directly The laser beam will be emitted from pickup as shown above figure. Please be sure, there are more then 30 cm away between your eyes and pickup lens, while laser equipment is turned on.
  • Page 8 Safety Information & General Notice Driver Driver Mechanism Mechanism Assy. Assy. Laser Pickup Laser Beam Radiation Turntable Tray Dish Mechanism of BD Driver REV. C...

  • Page 9: Quick Start Guide 3-1 Quick Start Guide

    3-1 Quick Start Guide The following excerpt of the Quick Start Guide serves as an introduction to the set. The complete Direction for Use can be downloaded in different languages from the internet site of Philips Consumer Care Center: www.p4c.philips.com...
  • Page 10 Quick Start Guide BDP9100 10 9...
  • Page 11 Quick Start Guide 11 1...

  • Page 12: Mechanical Instructions 4-1 Dismantling Door Of Driver (Loader)

    Mechanical Instructions 4 .Mechanical Instructions 4-1 Dismantling Door of Driver Loader 1) Up-side-down BD Player 2) Insert a stick into the slot which has been created at the bottom and moving the stick to reverse direction to unlock loader’s tray. See figure 4-1-1 (Bottom of BD Player) Action 2 Figure 4-1-1: Unlock Tray of Loader...

  • Page 13: Dismantling Front Panel

    Mechanical Instructions 4-2 Dismantling Front panel 1) Firstly remove DVD door. ( see Figure 4-1-1 &4-1-2) 2) Unlock 6 top cover screws and then remove Top cover 3) Finally, remove 7 hooks (See Figure 4-2-1 & Figure 4-2-2) ( Hooks ) (Top cover direction) 6 screws of top cover...

  • Page 14: Dismantling Rear Panel

    Mechanical Instructions 4-3 Dismantling Rear panel 1) Remove top cover (see Figure 4-2-1) 2) For BDP7300, Remove 9 screws of rear panel. (Figure 4-3-1) 9 screws of rear panel Figure 4-3-1 Rear panel of BDP 7300 3) For BDP5000, Remove 7 screws of rear panel. (Figure 4-3-1) 7 screws of rear panel Figure 4-3-2 Rear panel of BDP 5000 REV.

  • Page 15: Dismantling Driver (Loader)

    Mechanical Instructions 4-4 Dismantling DRIVER (LOADER) 1) Remove Door. (See Figure 4-1-1) 2) Remove Cover. ( See Figure 4-2-1) 3) Unscrew 4 screws and 2 cables. (See Figure 4-4-1 ) 4) Remove Driver 4 screws of BD Player PSU connector Digital board connector Figure 4-4-1 Remove Driver REV.

  • Page 16: Dismantling Digital Board

    Mechanical Instructions 4-5 Dismantling Digital board 1) Detach 3 FFC Cables and 3 connecters. (See Figure 4-5-1) 2) Unscrew 6 screws of Digital Board 3) Remove HDMI screw at Real panel. (See Figure 4-5-2 ) Screw 1 & 2 Screw 3 FFC cable 3 PSU connector Figure 4-5-1 Digital board...

  • Page 17: Dismantling Analog Board

    Mechanical Instructions 4-6 Dismantling Analog board 1) Remove 2 FFC cables and unscrew 6 screws on Analog board. (See figure 4-6-1) 2) Remove Real panel : 2-1) For BDP-7300 (See Figure 4-3-1) 2-2) For BDP-5000 (See Figure 4-3-2) FFC cable 1 6 screws of Analog Board FFC cable 2...

  • Page 18: Dismantling Psu Board

    Mechanical Instructions 4-7 Dismantling PSU board 1) Detach 3 connecters of PSU board. 2) Unscrew 4 screws and 1 hook on the PSU board. 3 connector cables of PSU Board 4 screws and 1 hook of PSU Board Figure 4-7-1 REV.

  • Page 19: Firmware Upgrading Procedure 5-1 Upgrade Firmware Of System And Loader

    Firmware Upgrading Procedure 5. FIRMWARE UPGRADING PROCEDURE 5-1 Upgrade Firmware of System and Loader Hardware: BDP 9100 Firmware: WK920.3 (HQ4197) 1. Create a folder named “UPG＂ under root directory on USB thumb drive. 2. Put the upgrade-firmware file in this folder. Please refer to sample of the list about naming upgrade-firmware file Model Firmware Type...
  • Page 20 Firmware Upgrading Procedure 6. While BD Player found Loader Firmware, press OK. REV. A...
  • Page 21 Firmware Upgrading Procedure 7. After finish upgrade Loader, BD Player will search System Firmware. While BD Player found System Firmware, press Ok. REV. A...
  • Page 22 Firmware Upgrading Procedure 8. After finish upgrade System Firmware, BD Player will power-off automatically. REV. A...
  • Page 23 Firmware Upgrading Procedure 9. After reboot BD Player , press digit keys “8520＂at Home Menu , BD Player will show the information like below picture. BDP 9100 REV. A...
  • Page 24 Firmware Upgrading Procedure Please make sure “Firmware : HQ00004334＂and “Loader : BC3000＂is showed. And it means firmware update of both System and Loader is successfully. 10. While upgrade failed, please recheck with following steps: 1. Make sure firmware file name is same as the list.. 2.

  • Page 25: Service Diagnostics Process

    Firmware Upgrading Procedure 5-2 Service Diagnostics Process Auto-Test will be used for diagnostics process test. Once the Auto-Test is started and it will run whole process. If one of process test failed, Auto-Test will be stop and the “Error code” (Table 1) will be showed on VFD (pic1). If test passed, the “ALL PASS”...
  • Page 26 Firmware Upgrading Procedure 5-2-3 Drive Test Read Drive ID through SATA Cable: If Drive ID test fail, the error code ( ERR 01) will be showed on VFD. If test is passed, go on to next process test. 5-2-4 Ethernet phy Test Ping local host to make sure the chip is Ok: If Ping result ailed, the error code ( ERR 02) will be showed on VFD.

  • Page 27: Functional Test & Trouble Shooting Procedures 6-1 Flow Chart On How To Filter Between Working And Defective Sets

    Functional test & Trouble shooting procedures 6. Functional Test &Trouble shooting Procedures 6-1 Flow chart on how to filter between working and defective set TEST START Power on BD Player Check Plug/Switch PSU Board Fail Check Front Check FFC Cable between Display Board Panel.

  • Page 28: Trouble Shooting

    Functional test & Trouble shooting procedures 6-2 Trouble Shooting 6-2-1 Player can not be power on Player can’t be Power On Check Plug ON or OFF Plug ON Check indicator light of Check Power Change Power power switch on or not Switch Board Switch board Check PSU Board...
  • Page 29 Functional test & Trouble shooting procedures 6-2-2 BD Driver (Loader) can not be functioned BD Driver Failed Pressing “Ejection” Check all Cables Reconnect button to check Tray are connected up fall off In/Out up ok cables Testing Playback Replace functional by Change new disc New BD different type of...
  • Page 30 Functional test & Trouble shooting procedures 6-2-3 USB port can not be functioned USB Port Failed Connected up a memory stick to test USB Port Try another flash disc Replay new USB disc Check cable between Change new cable USB Port and Digital Board Implement USB Replace new...
  • Page 31 Functional test & Trouble shooting procedures 6-2-4 AV can not be implemented AV & Audio out of work Power on BD Player “Play Disc/USB/Setting” should be showed on TV screen Change Playback by different Try new Change new new digital type of discs discs BD player...
  • Page 32 7-1 BDP 9100 Block Diagram...

  • Page 33: Front Board Diagrams

    7-2 Front Board Diagrams +12V 48kHz AC D101 Front Board Circuit BZX384-C6V8 R101 To Power SW BD C102 +12V 0.22u/K N101 3V3_STBY R106 Wafer R/A 5P / Pitch 2.0 FB105 3V3STB 600@100MHz R105 C105 -AC_2V5 +AC_2V5 STBY_LED L101 0.047u/Z -24V POWER_KEY C101 100uH/M...

  • Page 35: Digital Board Diagrams

    7-3 Digital Board Diagrams To Power Module For HTS use Digital Board Circuit - 1 1.1V Core Power Circuit 5V_P1 L101 D3V3 4.7uH/M BDP DNS # Notice : First time Download F/W "MUST" R160 BDP use V Type J101 NC/10K use Jumper (J101) ;...
  • Page 36 U201 U202 1V8_M Digital Board Circuit - 2 NT5TU64M16DG-AC (64Mb x16 DDR2/800 FBGA-84) NT5TU64M16DG-AC (64Mb x16 DDR2/800 FBGA-84) 1V8_M U201 By-Pass Cap FB201 FB/0805 1V8_M A_DQ0 A_RA0 A_DQ16 A_RA0 U001A U001B A_DQ4 A_RA1 A_DQ22 A_RA1 FB202 FB/0805 BTP201 MT8520EXG-27x27 MT8520EXG-27x27 A_DQ7 A_RA2 A_DQ21...
  • Page 37 Digital Board Circuit - 3 NAND Flash R301 U001E D3V3 K9G8G08U0B-PCB0 NAND08GW3C2BN6F MT8520EXG-27x27 R302 A1V2 U301 SFCS K9G8G08U0B-PCB0 R306 R307 R308 R309 R310 SFCS SFCK AVDD12_STX1 FB301 FB/0603 4.7K NC/0 SFCK AVDD12_STX1 SFDI AVDD12_SRX1 FB302 FB/0603 SFDI AVDD12_SRX1 SFDO SFDO SFCS2 SFCS2 C301...
  • Page 38 Digital Board Circuit - 4 BTP403 N401 For HTS of Audio IF use C403 D3V3 NC/FPC22P/Pitch 1.0mm HTS & BDP NC/0.1uF/K U403 For EMI solution BTP404 cut trace use R401 NC/0 SPDIF_MCK SPDIF_MCK GPIO0_HTS R434 NC/47 HTS & BDP HTS & BDP NC/74LVC1G125GW BTP405 GPIO1_HTS...
  • Page 39 U001D 1V1_CP BTB505 MT8520EXG-27x27 1V1_Core FB507 1V1_Core_P FB/0805 SD2_D1 ETMDIO ETMDIO VCCK ETMDIO ETMDC VCCK ETMDC ETMDC 5V_USB ETTXEN R511 USB Port VCCK ETTXEN ETTXEN ETTXER 100K ETTXER Digital Board Circuit - 5 VCCK ETTXER ETTXCLK N501 VCCK ETTXCLK ETTXCLK ETTXD0 D501 WAFER5P/Pitch 2.0mm...
  • Page 40 Digital Board Circuit - 6 BTP601 LAN3V3 L3V3IO LAN3V3 FB602 D3V3 FB601 L3V3IO FB/0603 FB/0603 BootStrap Options CE601 CE602 C601 220uF/16V (LE) 220uF/16V (LE) 0.1uF/K R7 Digital communications mode Depopulate ( Default) MII mode R1 Pullup to 5v on MDIO Serial line. For BDP use Populate RMII...
  • Page 41 Digital Board Circuit - 7 For BDP use A3V3 To AV BD FB701 FB/0603 AVDD33_APLL U001C HTS DNS MT8520EXG-27x27 R702 C701 C702 R703 N701 4.7uF/K 0.1uF/K BTP701 FPC 27P / Pitch 1.0mm AVDD33_APLL AOMCLK_R_DSP R778 BTP702 AVDD33_APLL AOMCLK AOMCLK_R AOBCK AOBCK_R AOBCK_R R727...
  • Page 42 Digital Board Layout - Top View...
  • Page 43 Digital Board Layout - Bottom View...
  • Page 44 7-4 Analog Diagrams N101 U101 FPC11P/Pitch 1.0mm OPA360AIDCKR D3V3 BDP9100 Analog Board Circuit - 1 R101 C115 C114 10u/K R105 0.1uF/K C0805 Y3 (CVBS) 150/F CVBS R109 75/F Y4 (Y) U102 THS7316DR R102 R110 75/F Y5 (Pb) OUT1 R103 R111 75/F OUT2 R104...
  • Page 45 BDP9100 Analog Board Circuit - 2 CE202 R258 22u/16V L_CH L_OUT L_OUT 1 N201 C284 AUDIO DAC 2 CH FPC 27P / Pitch 1.0mm R259 2200pF/J/C0G AOBCK AOSDATA4 R209 MUTE_A R256 10K/J VCC_MUTE MUTE_B R257 10K/J AOBCK R201 AK1_AOBCK R210 AOBCK U201 AOLRCK...
  • Page 46 C317 R359 4.02K/F 2700pF/J/C0G C319 L_CH1 1000pF/J/C0G C327 +12V 0.1uF/16V U303A MUTE_ALL MUTE_ALL NE5532D CE320 R365 FB301 L_CH1 L_CH1- CE317 R357 4.64K/F R360 392/F 47u/16V 562/F FB/0603 MUTEC1 L_CH1- A5V to -5V MUTEC1 22u/16V L_CH1 L_CH1+ CE318 R358 1.62K/F R361 221/F MUTEC2 L_CH1+...
  • Page 47 Analog Board Layout...
  • Page 48 7-5 Standby Board Circuit & Layout 3V3_STBY TOUCH FINGER D101 Red color DIP LED/2P/D4 N101 Wafer R/A 5P / Pitch 2.0 Standby/On STBY_LED POWER KEY KEY2 SW101 SFKHHAL2420 TEL:886-3-578-7722 Title D01 : Power SW BD Size Document Number Date: Friday, March 27, 2009 Sheet...
  • Page 50 CAM350 PRO V 7.0 : Tue Mar 31 14:13:11 2009 - (Untitled) PSU Board Layout...

  • Page 53: Service Parts & Screws List 9-1 Parts & Screws List Of Bdp-9100

    Service Parts & screw lists 9. Service parts & screws list 9-1 Parts & Screws List of BDP-9100/12 Loc. No. Safety Philips 12NCs Description 9100/12 A0001 ASSY CHASSIS BDP9100/12 A0002 996510026084 ASSY FRONT BDP9100 PCB01 996510025741 ASSEMBLY PCB/SWITCH PCB02 996510025743...
  • Page 54 Service Parts & screw lists Loc. No. Safety Philips 12NCs Description 9100/12 08W01 996510024122 WIRE TRAP 19X12MM 08W02 996510024109 WIRE TRAP 16X11.4MM 08W05 996510024086 RUBBER SPACER 45X8X5.9MM 08W06 996510024099 RUBBER NTI-DROP 17X5.5X4.8MM 08W07 996510024097 RUBBER NTI-DROP 45X9X8.5MM 08W08 996510024118 RUBBER NTI-DROP 12.5X4X4MM...
  • Page 55 Revision List 10. REVISION LIST Version 1.0 * Initial Release Version 1.1 * Updating of code for PCB04...

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