Summary of Contents for Yamaha 2010 V Star XVS650AZ
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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XVS650Z XVS650AZ 1BF-28199-20...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Welcome to the Yamaha world of motorcycling! As the owner of the XVS650Z/XVS650AZ, you are benefiting from Yamaha’s vast experience and newest technology re- garding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Seats (XVS650AZ)......4-13 Checking the spark plugs ....7-8 LABELS ..........1-1 Helmet holder ....... 4-15 Engine oil and oil filter element ..7-9 Storage compartment ....4-15 Final gear oil ........ 7-12 SAFETY INFORMATION ....2-1 Adjusting the shock absorber Cleaning the air filter element ..
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TABLE OF CONTENTS Checking and lubricating the Motorcycle noise regulation brake and clutch levers .....7-25 (for Australia) ......10-2 Checking and lubricating the sidestand ........7-25 Lubricating the swingarm pivots ...7-26 Checking the front fork ....7-26 Checking the steering ....7-27 Checking the wheel bearings ..7-27 Battery ..........7-27 Replacing the fuses ......7-29 Replacing the headlight bulb ..7-30...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
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Yamaha accessories, which are avail- Shifting weights can create a sud- accessories to your motorcycle. Use able only from a Yamaha dealer, have den imbalance. Make sure that ac- extra care when riding a motorcycle been designed, tested, and approved cessories and cargo are securely that has added cargo or accessories.
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SAFETY INFORMATION modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability, mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10460 EAU10471 Main switch/steering lock Main switch/steering lock keys away from the main switch (XVS650Z) (XVS650AZ) as they may cause signal inter- ference. The main switch/steering lock controls The main switch/steering lock controls the ignition and lighting systems, and is the ignition and lighting systems, and is used to lock the steering.
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INSTRUMENT AND CONTROL FUNCTIONS EAU10480 EWA10061 2. Push the key in from the “OFF” po- ON (XVS650Z) WARNING sition, and then turn it to “LOCK” All electrical systems are supplied with Never turn the key to “OFF” or while still pushing it. power, and the headlight, meter lighting 3.
This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine. If this oc- curs, have a Yamaha dealer check the self-diagnosis system. (See page 4-6 1. High beam indicator light “...
Make sure there are no other immobi- or if the indicator light remains on, have lizer keys close to the main switch, and a Yamaha dealer check the electrical do not keep more than one immobilizer 1. Tripmeter reset knob circuit.
If a problem is detected in any of those circuits, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehi- cle. ECA11170 1. Engine stop switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal The hazard lights are used in case of EAU12820 Clutch lever lights, push the switch in after it has re- an emergency or to warn other drivers turned to the center position. when your vehicle is stopped where it might be a traffic hazard.
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS650Z) Shift pedal (XVS650AZ) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever 2. Neutral position 2. Neutral position The brake lever is located at the right The shift pedal is located on the left The shift pedal is located on the left handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13121 2. Turn the key counterclockwise to Brake pedal Fuel tank cap the original position, remove it, and then close the lock cover. XVS650Z The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
EWA15151 filling when the fuel reaches the WARNING Your Yamaha engine has been de- bottom of the filler tube. Because Gasoline is poisonous and can signed to use regular unleaded gaso- fuel expands when it heats up, cause injury or death.
INSTRUMENT AND CONTROL FUNCTIONS EAU13550 This indicates reserve. With the fuel Fuel cock cock lever in this position, the fuel re- The fuel cock supplies fuel from the serve is made available. Turn the fuel tank to the carburetors while also filter- cock lever to this position if you run out ing it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13620 EAU14184 Tightening torque: Starter (choke) knob “ ” Seats (XVS650Z) Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 1.
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat holder EAU14192 Seats (XVS650AZ) by installing its bolts. 3. Install the passenger seat. Passenger seat Make sure that the seats are properly To remove the passenger seat secured before riding. Remove the nut and washer, and then pull the passenger seat up.
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INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Make sure that the seats are properly secured before riding. 1. Bolt To install the rider seat 1. Insert the projection on the front of 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU14481 Helmet holder Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise.
Maximum (hard): NOTICE sembly yourself. Take the shock To avoid damaging the mechanism, absorber assembly to a Yamaha do not attempt to turn beyond the 3. Install the passenger and rider dealer for any service. maximum or minimum settings.
INSTRUMENT AND CONTROL FUNCTIONS EAU15151 EAU15303 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
INSTRUMENT AND CONTROL FUNCTIONS EAU15314 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
Final gear oil • Check vehicle for oil leakage. 7-12 • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake • Check brake pads for wear.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-15, 7-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-23 •...
(See page 6-2.) The (choke) turned off. neutral indicator light should come on. If not, ask a Yamaha dealer to check the electrical circuit. 4. Turn the starter (choke) on and completely close the throttle. (See page 4-12.)
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 Shifting gears lets you control the Starting a warm engine Shifting amount of engine power available for Follow the same procedure as for start- starting off, accelerating, climbing hills, XVS650Z ing a cold engine with the exception etc.
OPERATION AND IMPORTANT RIDING POINTS and drive train, which are not EAU16800 EAU16841 Tips for reducing fuel con- Engine break-in designed withstand sumption There is never a more important period shock of forced shifting. in the life of your engine than the period Fuel consumption depends largely on between 0 and 1600 km (1000 mi).
If any engine trouble should occur ans or children are not likely to during the engine break-in period, touch them and be burned. immediately have a Yamaha dealer Do not park on a slope or on soft check the vehicle. ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
If you are not familiar with vehicle ser- If you do not have the tools or experi- vice, have a Yamaha dealer perform ence required for a particular job, have service. a Yamaha dealer perform it for you.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check operation and for exces- √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Change. √ √ √ √ √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 XVS650AZ XVS650Z Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. XVS650Z 1.
Do not attempt to 1. Spark plug cap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check with the spark plug wrench includ- the vehicle. ed in the owner’s tool kit.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19744 Engine oil and oil filter ele- trode erosion and excessive car- gasket and its mating surface, and ment bon or other deposits, and replace then wipe off any grime from the The engine oil level should be checked it if necessary.
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PERIODIC MAINTENANCE AND ADJUSTMENT 3. Remove the engine oil filler cap 4. Remove the outer and inner oil fil- and drain bolt to drain the oil from ter element covers by removing the crankcase. the bolts. 1. Engine oil level check window 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT er quality than specified. In Tightening torque: addition, do not use oils labeled Engine oil drain bolt: “ENERGY CONSERVING II” or 43 Nm (4.3 m·kgf, 31 ft·lbf) higher. 9. Refill with the specified amount of Make sure that no foreign mate- the recommended oil, and then in- rial enters the crankcase.
23 Nm (2.3 m·kgf, 17 ft·lbf) for oil leakage before each ride. If any leakage is found, have a Yamaha deal- To change the final gear oil The oil level should be at the brim of the er check and repair the vehicle. In addi- 1.
PERIODIC MAINTENANCE AND ADJUSTMENT 5. Install the oil filler bolt, and then EAU33383 Cleaning the air filter element tighten it to the specified torque. The air filter element should be cleaned at the intervals specified in the periodic Tightening torque: maintenance and lubrication chart.
Therefore, most carbu- hose. retor adjustments should be left to a Yamaha dealer, who has the neces- sary professional knowledge and expe- rience. The adjustment described in the following section, however, may be ser- 1.
Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. 2. Check the engine idling speed and, if necessary, adjust it to spec- ification by turning the throttle stop screw.
XVS650AZ 225 kPa (2.25 kgf/cm², 33 psi) from occurring, the valve clearance the specified tires. XVS650Z 200 kPa (2.00 must be adjusted by a Yamaha dealer kgf/cm², 29 psi) at the intervals specified in the periodic Tire air pressure Rear: maintenance and lubrication chart.
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After extensive tests, only the tires list- worn-out tire. When a tire tread ed below have been approved for this begins to show crosswise lines, model by Yamaha Motor Co., Ltd. have a Yamaha dealer replace 1. Tire sidewall the tire immediately.
4–7. age before each ride. If any dam- age is found, have a Yamaha 4. Fully turn the adjusting bolt at the dealer replace the wheel. Do not clutch lever in direction (a) to loos- attempt even the smallest repair to en the clutch cable.
PERIODIC MAINTENANCE AND ADJUSTMENT 6. To increase the clutch lever free EAU22093 Adjusting the brake lever free play, turn the adjusting nut in direc- play tion (a). To decrease the clutch le- ver free play, turn the adjusting nut in direction (b). 7.
WARNING brake lever can indicate the sition and free play presence of air in the hydraulic It is advisable to have a Yamaha system. If there is air in the hy- dealer make these adjustments. XVS650Z draulic system, have a Yamaha dealer bleed the system before operating the motorcycle.
PERIODIC MAINTENANCE AND ADJUSTMENT To increase the brake pedal free play, EAU22272 Adjusting the rear brake light turn the adjusting nut at the brake rod in switch direction (a). To decrease the brake pedal free play, turn the adjusting nut in direction (b).
When checking the fluid level, the wear indicator grooves. If a brake the wear limit line, have a Yamaha make sure that the top of the mas- pad has worn to the point that the wear...
EAU22721 EAU23101 Changing the brake fluid Checking and lubricating the brake fluid, otherwise the rubber Have a Yamaha dealer change the cables seals may deteriorate, causing brake fluid at the intervals specified in The operation of all control cables and...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU44271 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease throttle grip and cable brake and shift pedals The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EWA10731 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- The operation of the brake and clutch sulting in a possible loss of control.
If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.
(Valve Regulated Lead Acid) battery. ward and backward. If any free There is no need to check the electro- play can be felt, have a Yamaha lyte or to add distilled water. However, dealer check or repair the steering. the battery lead connections need to be checked and, if necessary, tightened.
[ECA16302] burns. Avoid any contact with 2. If the battery will be stored for more Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- than two months, check it at least tery as soon as possible if it seems to...
4. If the fuse immediately blows 6. Backup fuse (for odometer and immobilizer page 7-7.) system) (XVS650AZ) again, have a Yamaha dealer If a fuse is blown, replace it as follows. 7. Spare fuse check the electrical system. 1. Turn the key to “OFF” and turn off the electrical circuit in question.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23795 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the follow- ing parts: Headlight bulb 1.
6. Install the headlight unit by install- 1. Remove the lens by removing the ing the screws. screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Screw 2. Remove the burnt-out bulb by pushing it in and turning it counter- clockwise.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU33413 EAU24350 Replacing the auxiliary light Supporting the motorcycle bulb (XVS650AZ) Since this model is not equipped with a centerstand, follow these precautions If the auxiliary light bulb burns out, re- when removing the front and rear place it as follows.
PERIODIC MAINTENANCE AND ADJUSTMENT a jack either under each side of the EAU24360 Front wheel frame in front of the rear wheel or under each side of the swingarm. EAU24601 To remove the front wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Lift the wheel up between the fork EAU25080 Tightening torque: Rear wheel legs. Wheel axle: 59 Nm (5.9 m·kgf, 43 ft·lbf) EAU25142 To remove the rear wheel Make sure that there is enough space 6. Tighten the front wheel axle pinch EWA10821 between the brake pads before insert- bolt to the specified torque.
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PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the brake pedal free play EAU25512 To install the rear wheel adjusting nut, and then disconnect 1. Install the rear wheel, wheel axle, the brake rod from the brake cam- final gear case, and drive shaft by shaft lever.
Brake torque rod nut: self. However, should your motorcycle 20 Nm (2.0 m·kgf, 14 ft·lbf) require any repair, take it to a Yamaha 8. Adjust the brake pedal free play. dealer, whose skilled technicians have (See page 7-20.)
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be ECA10772 even if high-quality components are sure to consult a Yamaha dealer for NOTICE advice on what products to use be- used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using Test the product on a small hid- plenty of water, as it is harmful den part of the windshield to Salt sprayed on roads in the winter may to plastic parts. make sure that it does not leave remain well into spring.
WARNING To prevent corrosion, avoid Contaminants on the brakes or tires Consult a Yamaha dealer for ad- damp cellars, stables (because can cause loss of control. vice on what products to use. of the presence of ammonia)
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-27.
Yamaha EAU26400 Vehicle identification number dealer or for reference in case the vehi- cle is stolen.
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The model label is affixed to the frame under the rider seat. (See page 4-12.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
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INDEX Matte color, caution.........8-1 Model label..........10-2 Air filter element, cleaning..... 7-13 Final gear oil ......... 7-12 Auxiliary light bulb, replacing Front fork, checking ......7-26 (XVS650AZ) ........7-32 Fuel............4-10 Neutral indicator light ......4-4 Fuel cock ..........4-11 Noise regulation (for Australia)....10-2 Fuel consumption, tips for reducing..
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INDEX Swingarm pivots, lubricating....7-26 Throttle cable free play, checking..7-15 Throttle grip and cable, checking and lubricating ........... 7-24 Tires............7-16 Tool kit ............ 7-1 Troubleshooting........7-36 Troubleshooting chart ......7-37 Turn signal indicator light......4-4 Turn signal light bulb or tail/brake light bulb, replacing ........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.05-0.4×1 CR...