ORDER NO. MD0211231C1 CD Stereo System SA-AK110P Colour (K)... Black Type TAPE SECTION : SG-2W MECHANISM SERIES Specifications AMPLIFIER SECTION Record/playback Solid permalloy head Power output Erasure Double gap ferrite head 10% Total harmonic distortion Motor DC servo motor 60Hz-16kHz, both channels driven...
SA-AK110P / Dimensions (W x H x D) 250 x 330 x 370 mm Notes: (9 27/32” x 13” x 14 3/8 “) 1. Specifications are subject to change without notice. Mass and dimensions are aproximate. Mass 7.0 kg (15.4 lb.) 2.
SA-AK110P / 1 Safety Precaution (This “Safety Precaution” is applied only in U.S.A.) 1. Before servicing, unplug the power cord to prevent an electric shock. 2. When replacing parts, use only manufacturer’s recommended components for safety. 3. Check the condition of the power cord. Replace if wear or damage is evident.
SA-AK110P / 3 Protection Circuitry The protection circuitry may have operated if either of the following conditions are noticed: • No sound is heard when the power is turned on. • Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
SA-AK110P / 5 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-AK110P / 6 Precaution of Laser Diode CAUTION: This unit utilizes a class 1 laser. Invisible laser radiation is emitted from the optical pickup lens. When the unit is turned on: 1. Do not look directly into the pick up lens.
SA-AK110P / 8 Operation Checks and Component Replacement Procedures “ATTENTION SERVICER” Some chassis components may have sharp edges. Be careful when disassembling and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
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SA-AK110P / 8.1. Checking for Main P.C.B. • Checking the Main P.C.B. as shown below. Step 1 Remove 3 screws each side and 5 screws at rear panel. Step 2 Lift up both sides of cabinet ass’y, push the cabinet ass’y toward the rear and remove the cabinet ass’y.
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SA-AK110P / Step 5 Press the POWER button to turn the power on. Step 6 Press the OPEN/CLOSE button, the disc tray will be close. Step 3 Release the 2 claws, and then remove the CD lid cover. [Open the disc tray manually (Using service tools)] Step 1 Upset the unit as shown below.
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SA-AK110P / Step 4 Upset the CD changer unit. Step 5 Place the CD changer unit on the unit. <The preparation of checking procedures in operational condition is completed> 8.3. Checking for the unit operational condition (Place the unit horizontally when loading the CD changer unit.) 8.3.1.
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SA-AK110P / • Check the CD Servo P.C.B. as shown below disc tray. (Then, the CD will load.) <The initial setting of CD unit is completed.> Step 6 Lay the unit. 8.3.2. Checking for the CD Servo P.C.B., Panel P.C.B., Deck P.C.B., Transformer P.C.B.
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SA-AK110P / • Checking the Power P.C.B. as shown below Step 6 Remove 2 screws. • Follow the (Step 1) - (Step 2) of Item 8.1. Step 7 Release the 2 claws, and then draw the front panel ass’y. • Follow the (Step 1) - (Step 6) of Disassembly for the CD Lid •...
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SA-AK110P / 8.3.3. Replacement of the Power Step 4 Unsolder the terminals of Power Amp IC, transistor and replace the component. Amplifier IC • Checking the Power P.C.B. • Follow the (Step 1) - (Step 2) of Item 8.1. Step 1 Remove the 2 screws fixed to the Power Amplifier IC.
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SA-AK110P / Step 6 With pressing the claw (A), rotate the hexagonal wrench clockwise. (The slide plate R moves for a little amount.) Step 7 Pressing the claw (B) in the direction of arrow (1), the connection lever moves in the direction of arrow (2).
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SA-AK110P / Note: Be careful not to lose the 3 floating spring because those will also be removed on removal of the traverse deck ass’y. Step 12 Remove the FFC board from the connector, and then remove the CD Servo P.C.B.
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SA-AK110P / • Installation of the CD Servo P.C.B. after replacement Step 1 Connect the FFC board. Step 2 Install the CD servo P.C.B. in the traverse deck ass’y. Step 3 Remove 3 screws. Step 4 Solder. Step 3 Force the claw of timing lever.
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SA-AK110P / 8.5. Replacement for the disc tray • Follow the (Step 1) - (Step 2) of Item 8.1 • Follow the Disassembly for the CD Lid of Item 8.2.1. • Follow the Disassembly for the CD Changer Unit of Item 8.2.2.
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SA-AK110P / NOTE: Step 9 With forcing the left guide bar manually because the left guide bar interfers with claw, draw the disc tray. Force the right guide bar of tray base manually not to move upwards. [Installation of the disc tray after replacement] Step 4 Holding the disc tray manually, push the disc tray in the direction of the arrow.
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SA-AK110P / 8.6. Disassembly and reassembly for mechanism base drive unit • Follow the (Step 1) - (Step 2) of Item 8.1. • Follow the Disassembly for the CD Lid of Item 8.2.1. • Follow the Disassembly for the CD changer unit of Item 8.2.2.
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SA-AK110P / Step 11 Lift up the left end of spindle base unit in the direction of arrow (1), and then remove the unit in the direction of arrow (2). Step 9 Pressing the claw (B) in the direction of arrow (1), force the connection lever in the direction of arrow (2).
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SA-AK110P / Step 3 Rotate the disc lever in the direction of arrow (1), draw the disc lever. Step 13 Remove the traverse relay gear, traverse cam gear and drive gear. [Dissassembly/reassembly for the spindle base unit] Step 1 Draw the 5 disc spacers.
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SA-AK110P / NOTE: Hold the loading stopper ass’y manually bacause it is flipped by spring. Step 8 Release the 2 claws, and then remove the relay gear A. Step 9 Release the 2 claws, and then remove the spindle shaft.
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SA-AK110P / spread the hold bars of loading stopper and remove the UP/DOWN base. [Installation for loading stopper ass’y] Step 1 Align the claw of loading stoppers ass’y with the slot of spindle base. (Caution should be exercised when alignment of claw due to the size of claws.)
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SA-AK110P / Step 1 Install the traverse cam gear. Step 2 Rotate the traverse cam gear to the direction of arrow. Step 4 Install the slide plate 2 to the mechanism base, and Step 3 Install the drive gear and traverse relay gear.
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SA-AK110P / Step 7 Move the slide plate 1 to forward fully. Step 8 Install the rear lock. (The claw should be latched.) Step 9 Install the bottom SW P.C.B.. (The claw should be latched.) Step 10 Install the tray lock. (The claw should be latched.) Step 11 Remove the tray lock spring from hook,and then latch to the tray lock.
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SA-AK110P / Step 14 Install the tray base, traverse ass’y, mechanism cover and upper plate. [Operation check after servicing] Check the proper operation of following items with gear and hexagonal screwdriver. 1. Open/close of tray base. 2. Moving the tray base to the stock side.
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SA-AK110P / 1. Locate the name plate of motor to the traverse ass’y. 2. Align the hole of motor with the ribs. 8.8. Replacement for the pinch roller ass’y and head block • Follow the (Step 1) - (Step 2) of Item 8.1.
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SA-AK110P / Step 9 Tilt the cassette mechanism in the direction of arrow (1), and then remove it in the direction of arrow (2). Step 10 Unsolder the motor terminals. Step 11 Remove 4 screws. Step 13 Release the 2 claws, and then remove the pinch roller Step 12 Remove mechanism Deck P.C.B.
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SA-AK110P / Step 5 Remove the flywheel R. Step 6 Release the claw of tape side, and then remove the winding lever and spring. Step 7 Remove the flywheel F. [Installation of the belt] Step 1 The boss and marking should be positioned horizontally.
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SA-AK110P / Step 7 Put the capstan belt A temporarily as shown below. Step 2 Put the winding belt on the pulley temporarily. Step 3 Install the flywheel F. Step 4 Put the winding belt on the flywheel F. Step 5 Install the winding lever and spring while pressing the winding arm in the direction of arrow.
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SA-AK110P / 8.10. Replacement for the CD motor ass’y, capstan belt A, capstan belt B and winding belt • Follow the (Step 1) - (Step 2) of Item 8.1. • Follow the Disassembly for the CD Lid of Item 8.2.1.
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SA-AK110P / 8.11. Replacement for the cassette lid ass’y • Follow the (Step 1) - (Step 2) of Item 8.1. Step 1 Force the lever upward, open the cassette lid ass’y. (For DECK1 and DECK2) Step 2 Lift up the cassette lid ass’y in the direction of arrow.
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SA-AK110P / 8.12. Measure for tape trouble • Follow the (Step 1) - (Step 2) of Item 8.1. Step 1 If a cassette tape cannot be removed from the deck since the tape is caught by the capstan or pinch roller during playback or recording, rotate the flywheel F in the direction of the arrow to remove the tape.
SA-AK110P / 9 Self-Diagnostic Function 9.1. Self-diagnostic display This unit is equipped with a self-diagnostic display function which, if a problem occurs, will display an error code corresponding to the problem. Use this function when performing maintenance on the unit.
SA-AK110P / 9.4. CD Mechanism Test (F15, F26, F16, F17, F27, F28, F29, H15) 1. Press “CD”. 2. Press “OPEN/CLOSE (1)” and place a CD. 3. Press “OPEN/CLOSE (1)” to close the tray. 4. Press “OPEN/CLOSE (5)” and wait until the tray is open.
SA-AK110P / 11 CD Test Mode Function This CD test mode is provided to check CD unit without connecting to changer loading mechanism. This mode shall operate CD PLAY with CD unit being connected only and CD Automatic Alignment result is shown on FL display.
SA-AK110P / 12 Measurements and Adjustments 3. Measure and make sure that the output is within the 12.1. Cassette Deck Section standard value. • Measurement Condition Bias voltage for Deck 2 14±4mV (Normal) − Make sure head, capstan and press roller are clean.
SA-AK110P / 9. Set AM-SG to 520kHz. 10. Receive 520kHz in the unit. 11. Adjust Z101 (OSC) so that the EVM-DC value is with 1.1±0.5V. Fig.2 12.2.2. AM RF Adjustment 1. Connect the instrument as shown in Fig. 3. 2. Set the unit to AM mode.
SA-AK110P / 14 Terminal Function of IC’s 14.1. IC701 (AN8885SBE1) Servo Pin No. Mark Function SQCK External clock signal input for sub- Amplifier code Q resistor SUBQ sub-code Q code output Pin No. Mark Function DMUTE Mutting input (“H” : mute)
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SA-AK110P / Pin No. Mark Function Pin No. Mark Function SBCK Clock input for sub-code serial Motor driver (3) reverse-action data output Crystal oscillating circuit input (f = 16.9344MHz) X1 IN Crystal oscullating circuit input (f = 16.9344MHz) Motor driver (4) reverse-action...
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SA-AK110P / Pin No. Mark Function CHG_CW Changer motor CW output CHG_ Changer half drive output HALF CHG_ Changer plunger output PLGR CHG_SW2 CD changer SW2 input CHG_SW1 CD changer SW1 input RESTSW CD limit SW input for the most...
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SA-AK110P / TO MAIN UNIT IC702 MN662790RSC SERVO PROCESSOR/ DIGITAL SIGNAL PROCESSOR DIGITAL FILTER/ D/A CONVERTER CLVS MAIN UNIT OUTR BLKCK BLKCK /CLDCK SBCK SUBC MAIN UNIT DEMPH OUTL CD SIGNAL SSEL FLAG SQCK SQCK IPFLAG SUBQ SUBQ DIGITAL AUDIO...
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SA-AK110P / AM ANT FM ANT Z101 Z120 (FM) CF201 CF202 Q101 COIL COIL MIXER IF AMP RF AMP BUFFER (FM) DECODER RM AMP BUFFER PILOT PHASE CANCEL STEREO LEVEL S-CURVE SWITCH AM/FM COMP BUFFER TUNING DRIVE PILOT Z102 IC101...
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SA-AK110P / C0GAM0000005 MOTOR DRIVE Vs 8 OUT1 OUT2 POWER SUPPLY CONTROL Q322 CD STATUS STATUS INTERFACE SWITCH Q321 SUBQ SUBQ INTERFACE SWITCH D323 SQCK/ST/DO Q320 Q324 BLKCLK BLKCK CD MOTOR INTERFACE SUPPLY SWITCH SWITCH /CDRST Q323 PLUNGER MOTOR SUPPLY CONTROL...
SA-AK110P / 16 Schematic Diagram • Importance safety notice : (All schematic diagrams may be modified at any time with the development of the new technology) Components identified mark have special Note: characteristics important for safety. Furthermore, special parts which have purposes of fire-retardant (resistors), high-...
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SA-AK110P / SCHEMATIC DIAGRAM -1 : +B SIGNAL LINE : CD-DA SIGNAL LINE OPTICAL PICKUP CIRCUIT CD SERVO CIRCUIT R701 LASER DIODE C701 6.3V33 Q701 Q701 B1ADCF000001 C703 LASER POWER DRIVE 6.3V100 R750 LD GND NBOUT C704 C714 6.3V100 C707 0.027...
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SA-AK110P / SCHEMATIC DIAGRAM - 2 : +B SIGNAL LINE : CD-DA SIGNAL LINE : CD SIGNAL LINE CD SERVO CIRCUIT R717 C727 C725 50V1 1000P R721 C726 C731 1000P 6.3V220 C730 R718 C728 50V1 C754 C732 C733 470P 6.3V220 LCH OUT A.GND...
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SA-AK110P / SCHEMATIC DIAGRAM - 3 : +B SIGNAL LINE : FM SIGNAL LINE : AM SIGNAL LINE : FM/AM SIGNAL LINE : FM OSC SIGNAL LINE : AM OSC SIGNAL LINE TUNER/MAIN CIRCUIT Q106 TUNER PACK Z120 (RAL0029) R104...
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SA-AK110P / SCHEMATIC DIAGRAM - 4 : +B SIGNAL LINE : RECORD SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : PLAYBACK SIGNAL LINE PANEL CIRCUIT (CP601) ON SCHEMATIC DIAGRAM-9 MAIN CIRCUIT CN303 17 16 15 14 13 12 11 10...
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SA-AK110P / SCHEMATIC DIAGRAM - 5 : +B SIGNAL LINE : AUX SIGNAL LINE : CD SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT (CP602) ON SCHEMATIC DIAGRAM-9 MAIN CIRCUIT CN302 10 11 12 13 14 15 16 17 18 19 20 21 22...
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SA-AK110P / SCHEMATIC DIAGRAM - 6 : +B SIGNAL LINE : AUX SIGNAL LINE : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : CD SIGNAL LINE : PLAYBACK SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT D301 UDZSTE177R5B C302 D301 0.01...
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SA-AK110P / SCHEMATIC DIAGRAM - 7 : +B SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT SYS6V R600 4.7K VREF+ R681 IC601 R602 BU2090AF-E2 R601 R603 R604 R605 H_DECK1 1.2K 1.8K 2.2K I/O EXPANDER C636 SW5V R623 4.7K REC_H R622 4.7K...
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SA-AK110P / SCHEMATIC DIAGRAM - 9 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE PANEL CIRCUIT Q603 Q604 D613 KTA1276GRTA KTA1276GRTA B0BA6R600008 TRANSFORMER DECK SUPPLY SWITCH VREF SUPPLY SWITCH Z600 L601 CIRCUIT B3RAB0000025 SYS6V SYS6V G0C100JA0030...
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SA-AK110P / SCHEMATIC DIAGRAM -10 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE DECK CIRCUIT R1038 R1039 R1055 4.7 K 2.2K C1038 220P R1098 C1044 R1015 C1034 10V33 50V3.3 C1032 IC1001 0.018...
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SA-AK110P / SCHEMATIC DIAGRAM - 11 : +B SIGNAL LINE : PLAYBACK SIGNAL LINE : -B SIGNAL LINE : RECORD SIGNAL LINE MAIN CIRCUIT (CN304) ON SCHEMATIC DIAGRAM-4 DECK CIRCUIT CN1001 Q1017 KTD1146YTA 50V3.3 C1054 MOTOR SWITCH C1064 50V3.3 R1091 R1095 2.2K...
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SA-AK110P / SCHEMATIC DIAGRAM - 12 : +B SIGNAL LINE : -B SIGNAL LINE : MAIN SIGNAL LINE POWER CIRCUIT IC501 IC501 RSN35H2-P C501 0.01 C240 R450 470P 330K C443 C442 100V10 C450 470P GND_L GND_R C440 C441 R250 820P...
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SA-AK110P / SCHEMATIC DIAGRAM - 13 : +B SIGNAL LINE : -B SIGNAL LINE TRANSFORMER CIRCUIT D950-D953 1N5402BM21 VCC+ D952 D950 VCC- POWER C960 CIRCUIT AC GND (H950/ W950) ON D953 D951 SCHEMATIC T950 AC_IN G4C7AGD00009 DIAGRAM-12 RL950 RSY0040M-0 SUB+B...
SA-AK110P / 18 Wiring Connection Diagram FM ANT AM ANT SOLDER SIDE H950/W950 JK300 JK101 CD LOADING P.C.B CN501 TUNER PACK CN300 P.C.B SOLDER SIDE Z102 Z120 CD DETECT P.C.B SOLDER SIDE CN309 13 14 POWER P.C.B MAIN P.C.B SOLDER SIDE...
SA-AK110P / 20 Parts Location and Replacement Parts List Notes: • Important safety notice: Components identified by mark have special characteristics important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used.
SA-AK110P / 20.1.2. Deck Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks CASSETTE DECK RED0069 R/P HEAD BLOCK UNIT RED0070 P/B HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDV0033-4...
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SA-AK110P / 20.2. CD Loading Mechanism (RD-DAC026-S) 20.2.1. CD Loading Mechanism Parts Location...
SA-AK110P / 20.2.2. CD Loading Mechanism Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks TRAVERSE DECK XTN2+6G SCREW RMX0141 PUSH SPACER RML0517 TIMING LEVER RMQ0749 UPPER SPINDLE RML0516...
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SA-AK110P / 20.3. Cabinet 20.3.1. Cabinet Parts Location...
SA-AK110P / 20.3.2. Cabinet Parts List Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks CABINET AND CHASSIS RKFX0093-KM CASS HOLDER L RKFX0094-KM CASS HOLDER R REEX0202 10P FFC RKMX0077A-K TOP CABINET (BENT)
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks Q701 B1ADCF000001 TRANSISTOR D961 1D3E DIODE Q950 KTC3205YTA TRANSISTOR D962 1D3E DIODE Q951 2SB621ARSTA TRANSISTOR D963 1D3E DIODE Q952 KRC102MTA...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks CP602 K1MN30A00046 30P CONNECTOR JK300 RJH2213N-2 JK 2P RCA CP900 RJU066H08 8P B-B SOCKET JK601 RJJ37TK07-X JK HEADPHONE JK950 K2AB2B000002...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R152 ERJ3GEY0R00V 0 1/16W R327 ERJ3GEYJ103V 10K 1/16W R201 ERJ3GEYJ103V 10K 1/16W R328 ERJ3GEYJ562V 5.6K 1/16W R202 ERJ3GEYJ332V 3.3K 1/16W...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R451 ERDS2TJ104T 100K 1/4W R628 ERDS2TJ101T 100 1/4W R451 ERJ3GEYJ333V 33K 1/16W R629 ERDS2TJ101T 100 1/4W R452 ERJ3GEYJ104V 100K 1/16W...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks R750 ERJ6GEYJ4R7V 4.7 1/10W R1049 ERJ3GEYJ105V 1M 1/16W R753 D0GB100JA002 100 1/16W R1050 ERJ3GEYJ105V 1M 1/16W R900 ERDS2TJ103T 10K 1/4W...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C136 ECJ1VB1H102K 1000P 50V C403 ECJ1VB1H102K 1000P 50V C137 ECUV1H332KBV 3300P 50V C404 ECUV1H221KBV 220P 50V C138 ECJ1VB1E103K 0.01 25V...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks C617 ECBT1H180JC5 18P 50V C954 ECKR1H103ZF5 0.01 50V C618 ECBT1H150JC5 15P 50V C955 ECA1HM101B 100 50V C620 F1D1E223A001 0.022 25V...
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SA-AK110P / Ref. No. Part No. Part Name & Description Remarks Ref. No. Part No. Part Name & Description Remarks RJ724 ERJ3GEY0R00V 0 1/16W RJ736 ERJ3GEY0R00V 0 1/16W RJ725 ERJ3GEY0R00V 0 1/16W RJ737 ERJ3GEY0R00V 0 1/16W RJ726 ERJ3GEY0R00V 0 1/16W...