Section B: Set Packaged Boiler Or Block Assembly In Place - Weil-McLain 78 Series Installation, Start-Up, Parts

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Section B: Set Packaged Boiler or Block Assembly in Place
For packaged boiler:
1. Remove top jacket panel. Set aside until after boiler
is piped.
Remove lag screws (2 in front, 2 in rear) from shipping
rails.
Remove boilerfrom
skid. Cables are already attached to
block assembly. See Lifting Weight Chart.
.
Using crane - hook middle of each cable to eye of
crane.
o
Using hoist - hook middle of each cable to hoist.
Raise boiler olf skid. Use pipe rollers unc'ler skicl
angles to roll boiler.
Place boiler in final oosition. Center boiler on founda
tion. if used.
5.
kvel boiler. Shirn under skid angles, il.necessary
6.
Cut off czrbles.
Cables are not intendecl for long-term
usage. Cables may corrode inside boil
er. weakening their lifting strength.
Failure to remove cables can result in
severe personal injury, death or
substantial properff damage.
7.
Proceed to "Section D: Perforrn Hvdrostatic Pressure
Test," page 13.
For block assembly:
l.
Remove lag screws (2 in fiont, 2 in rear) Irom shipping
r:rils.
2.
Remove boiler liom skicl. Cables are already atl.ached to
block zrssembly. See Lifting Weight Chart.
o
Using crane
attach free end ofcables to eye of
orane.
o
Using hoist - attach free end of cables to hoist.
Raise boiler off skid. Use pipc rollers under steel
skid angles to roll boiler.
3.
Place boiler in final position. Center boiler on founda-
tion. if used.
4.
Level boiler. Shim under skid angles. il.necessary.
5.
Cut off cables.
Cables :rre not intended for lon$-term
usage. Cables nrat'c-orrode inside boil-
cr. .,veakeninq their lifting strength.
Failure 1o renlove t'erbles can result in
severe personal injtln'. de:rth or sub
s t a n l i i r l l ) r o l ) e n v d r t t t t a t e .
Inspecl block assembly lbr clisjointcd scctions. Check
gas-t.ight seal of llue collector hood. llue collar and
cleanout plates.
Gas t.ight seal nrttst l;e nt:rintained trr
prevent possiblc lluc g:rs leakage and
carbon monoxicle enrissirtns, resul-
ting in severe persor-ral in-jury or death.
a.
Open damper in flue collar.
b.
Check insidc section assembly for any light passing
through unsealecl areas.
c.
Mark:rll unsealcd areas.
d.
At unsr::rlecl arc:rs, check lor darnaged gaskets,
sealing rope not in place, loosc bolts or nuts. or
missin{ holclclorur t'lips. Correct all conditions ancl
rcl)(':lt step l). ll trrtst'irlt'rl :ireas still t:xist. contact
vour \Vcil-Mt'l;rirt clistrilttttor or s:rles ofTit't: belirre
continuing installatiol-t.
I)roct:t'cl to "Secrtion D: I)erlirnn Hvclrostatic I)ressure
Test," pngc 13.
0
2 .
tl.
T
L I F T I N G W E I G H T C H A R T
BOILER
M O D E L
PACKAGED
B O I L E R
LBS.
ASSEMBLED
B L O C K
LBS.
B O I L E R
M O D E L
PACKAGED
B O I L E R
LBS.
A S S E M B L E D
B L O C K
L B S .
3 7 8
| 3 5 5
I t 5 0
8 7 8
26s0
23 25
418
r6 r5
| 385
978
29 t0
2560
5 7 8
| 8 7 5
| 620
I 0 7 8
3 r65
2795
678
2 t30
| 855
I t 7 8
t425
3 0 3 0
7 7 8
2390
2090
1278
3680
3 265
6

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