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Omron SYSMAC CS1 Operation Manual

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Cat. No. V220-E1-02
CS1PC-PCI01-DRM
CS1PC-PCI01H-DRM
CS1PC-EIC01
SYSMAC CS1 Board

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  • Page 1 Cat. No. V220-E1-02 CS1PC-PCI01-DRM CS1PC-PCI01H-DRM CS1PC-EIC01 SYSMAC CS1 Board...
  • Page 2 CS1PC-PCI01-DRM CS1PC-PCI01H-DRM CS1PC-EIC01 SYSMAC CS1 Board Operation Manual Revised July 2005...
  • Page 4 OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS PRECAUTIONS ....... . . Intended Audience ............General Precautions .
  • Page 7 This manual describes the installation and operation of SYSMAC CS1 Board PLC (Programmable Con- trollers). The SYSMAC CS1 Board is a PCI Board that provides functionality equivalent to a SYSMAC CS-series PLC. The following manuals may also be required to install and run a PLC System based on the SYSMAC CS1 Board. Name...
  • Page 8 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á In no event shall the responsibility of OMRON for any act exceed the individual price of the product on Á...
  • Page 9 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to Á...
  • Page 10 Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á Á does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users Á...
  • Page 12 PRECAUTIONS This section provides general precautions for using the SYSMAC CS1 Board Programmable Controller (PLC) and related devices. The information contained in this section is important for the safe and reliable application of the PLC. You must read this section and understand the information contained before attempting to set up or operate a PLC System.

  • Page 13: Intended Audience

    Safety Precautions WARNING Do not attempt to disassemble or touch the inside of the SYSMAC CS1 Board while the power is being supplied. Doing so may result in electric shock. WARNING Provide safety measures in external circuits, i.e., not in the Programmable Controller (referred to as “PLC”), in order to ensure safety in the system if an...

  • Page 14: Operating Environment Precautions

    ON, such as resetting the data in these areas. Caution Be careful when connecting a personal computer mounted with a SYSMAC CS1 Board to an Expansion Backplane to which is mounted a non-insulated Unit (CS1W-CLK12/52(-V1) or CS1W-ETN01) connected to an external power sup- ply.

  • Page 15: Application Precautions

    Console can, however, be used to edit multitask programs originally created with the CX-Programmer. • Always turn OFF the power supply to the SYSMAC CS1 Board before attempt- ing any of the following. Not turning OFF the power supply may result in mal- function or electric shock.
  • Page 16 (i.e., not in the Programmable Controller) must be provided by the customer. • Do not turn OFF the power supply to the SYSMAC CS1 Board when data is being transferred. In particular, do not turn OFF the power supply when read- ing or writing a Memory Card.
  • Page 17 Short-circuits between the component terminals caused by wire chips or other particles may result in malfunction. • Do not attempt to disassemble, repair, or modify the SYSMAC CS1 Board. Any attempt to do so may result in malfunction, fire, or electric shock.

  • Page 18: Conformance To Ec Directives

    Not checking the program may result in an unexpected operation. • Confirm that no adverse effect will occur in the system before changing the op- erating mode of the SYSMAC CS1 Board. Not doing so may result in an unex- pected operation.

  • Page 19: Conformance To Ec Directives

    I/O power sup- plies. 3. SYSMAC CS1 Boards also conform to the Common Emission Standard (EN61000-6-4). Radiated emission characteristics (10-m regulations) may vary depending on the configuration of the control panel used, other devices connected to the control panel, wiring, and other conditions.

  • Page 20: Introduction

    SECTION 1 Introduction This section describes the features, specifications, and configuration of the SYSMAC CS1 Board. Features ..............

  • Page 21: Features

    Computer Via PCI Bus and writing to memory on the Board using a SYSMAC CS1 Board Driver (Win- dows NT/2000/XP compatible; sold separately), as well as reading status and executing control operations.

  • Page 22: List Of Available Models

    CPU45H with unit version 3.0. Note 1. With the SYSMAC CS1 Board, it is not possible to use Interrupt Input Units and Loop Control Units, which must be mounted to a CS-series CPU Back- plane. It is also not possible to use Inner Boards.

  • Page 23: System Configuration

    Note 1. The CS1PC-PCI01-DRM SYSMAC CS1 Board or CS1PC-PCI01H-DRM SYSMAC CS1 Board and CS1PC-EIC01 Expansion I/O Board are con- nected by the special flat cable provided with the Expansion I/O Board. 2. The Expansion I/O Board is allocated one PCI bus slot. Resources (I/O port, memory, IRQ), however, are not allocated.

  • Page 24: Peripheral Connecting Cable

    Section When Expansion I/O Board is Used (With Expansion) Personal computer Note: The ITBC-SC1W-ECD SYSMAC CS1 Board Driver is sold separately as software for the personal computer. This software is designed for use with Windows NT, 2000, or XP. For use with another OS, please inquire at OMRON.

  • Page 25: Package Contents

    Confirm the contents of the package as soon as you open it to be sure everything is included and in proper condition. SYSMAC CS1 Board SYSMAC CS1 Board DeviceNet Connector Memory Backup Battery Note Already connected to the SYSMAC CS1 Board when using a CS1PC- PCI01H-DRM. Safety Precautions...
  • Page 26 Package Contents Section Note The operating system for the personal computer is not included with the SYS- MAC CS1 Board and must be provided by the user. Expansion I/O Board CS1PC-EIC01 Expansion I/O Board Flat Cable Safety Precautions...

  • Page 27: Programmable Controller Functions

    Programmable Controller Functions Section Programmable Controller Functions The SYSMAC CS1 Board contains the same functions as the PLC shown in the following diagrams. The specific functions vary with the model. Not Using an Expansion I/O Board (Without Expansion) CS1G-CPU45-EV1 (CS1PC-PCI01-DRM) CPU Unit CS1G-CPU45H with unit version 3.0 (CS1PC-PCI01H-DRM)

  • Page 28: I/O Allocation

    Operation Manual (W339) for details. 1-5-1 I/O Allocation Allocation of I/O words for the SYSMAC CS1 Board is the same as for the CS-se- ries PLCs, i.e., Units can be mounted in any slot and words are allocated to the Units based on the Units mounted in the PLC.

  • Page 29: Related Data Area Addresses

    The function of the data depends on the computer’s software specifications. Note 1. If the SYSMAC CS1 Board is being used independently and the computer’s software is not being used, the Computer Initializing Flag and Computer OFF/Resetting Flag will always be ON.

  • Page 30: Devicenet Master Function

    DeviceNet Master Function The SYSMAC CS1 Board is equipped with the same remote I/O functions as a CS1W-DRM21-V1 DeviceNet Master Unit. The remote I/O functions can be used to transfer data between the Board and Slaves without special program- ming in the Board.
  • Page 31 DeviceNet Master Function Section Fixed Allocations Any one of the three areas below can be specified as the words allocated in the CIO Area for fixed allocations. The output (OUT) block and the input (IN) block are allocated strictly in order of node addresses in one of the areas shown below. CS Series CIO 3200 Address 0...

  • Page 32: Message Communications

    DeviceNet network when required by system conditions. The messages can be sent be- tween PLCs, between an OMRON PLC and a master made by another compa- ny, or between slaves. They can be used to send/receive data; read time data, error histories, and other data;...

  • Page 33: Overview Of Word Allocations

    Section Refer to the CS/CJ Series DeviceNet Unit Operation Manual (W380) for more details on message communications. Messages can be sent from the SYSMAC CS1 Board by sending FINS com- mands or explicit DeviceNet messages using ladder diagram instructions (CMND).
  • Page 34 DeviceNet Master Function Section Allocated CIO Area The following table shows which data is stored in the CIO words allocated to the Words DeviceNet Module. The CIO addresses are expressed as the offset from the first CIO word (n) allocated to the Unit. The first word can be calculated as follows from the unit number setting: First word n = CIO 1500 + (25 ×...

  • Page 35: Computer Board Functions

    Programming Device and operates independently from the personal computer on which it is installed. The personal computer can function as a host computer for the SYSMAC CS1 Board to read/write memory areas in the, read the Board’s status, or control the Board’s operation.

  • Page 36: Operation During Computer Reset

    Operation during Computer Reset The SYSMAC CS1 Board is equipped with a jumper pin that determines whether or not the Board will be reset when the computer is turned OFF or reset. The jumper can be removed if you want to reset the computer without stopping op- eration of the Board.

  • Page 37: Differences From A Standard Cs-Series Cpu Unit

    1-10 Differences from a Standard CS-series CPU Unit The SYSMAC CS1 Board has the essentially the same functions as a CS1G- CPU45-EV1 and CS1G-CPU45H CPU Unit with unit version 3.0, there are a few differences because the CPU Unit is a Module on a PCI board rather than a Unit in a Rack.
  • Page 38 PCI interface initialization to be completed. Note 1. Pin 6 is used as the Initial Operation Conditions Switch in the SYSMAC CS1 Board, so the Board does not have a user-defined pin like pin 6 of the CS-se- ries CPU Units.

  • Page 39: Specifications

    1-11 Specifications 1-11-1 General Specifications Item Specifications Power supply voltage 4.875 to 5.25 VDC Power consumption CS1PC-PCI01-DRM SYSMAC CS1 Board: 1.7 A max. CS1PC-PCI01H-DRM SYSMAC CS1 Board: 1.3 A max. CS1PC-EIC01 Expansion I/O Board: 0.1 A max. Vibration resistance Conforms to JIS C0911: 10 to 57 Hz;...
  • Page 40 Specifications Section 1-11 Item Specification Reference Interrupt types Scheduled Interrupts: Interrupts generated at a time scheduled by the built-in timer of the CS1 Board’s CPU Unit Module. I/O Interrupts: Not supported Power OFF Interrupts: Interrupts executed when the CS1 Board’s CPU Unit Module power is turned OFF.
  • Page 41 Specifications Section 1-11 Item Specification Reference Internal I/O Area 4,800 (300 words): CIO 120000 to CIO 149915 (words CIO 1200 to CIO 1499) 37,504 (2,344 words): CIO 380000 to CIO 614315 (words CIO 3800 to CIO 6143) These bits in the CIO Area can be used as work bits in programming to control program execution.
  • Page 42 Specifications Section 1-11 Item Specification Reference EM Area 32K words per bank, 13 banks max.: E0_00000 to EC_32767 max. (Not available on some CPU Units.) Used as a general-purpose data area for reading and writing data in word units (16 bits). Words in the EM Area maintain their status when the PLC is turned OFF or the operating mode is changed.
  • Page 43 Specifications Section 1-11 Item Specification Load OFF All outputs on Output Units can be turned OFF when the CPU Unit is operating in RUN, MONITOR, or PROGRAM mode. Input response time setting Time constants can be set for inputs from Basic I/O Units. The time constant can be increased to reduce the influence of noise and chattering or it can be decreased to detect shorter pulses on the inputs.

  • Page 44: Devicenet Communications Specifications

    Specifications Section 1-11 Item Specification Provided on all models. Accuracy: ± 30 s/mo. at 25°C (accuracy varies with the Clock temperature) Note Used to store the time when power is turned ON and when errors occur. Power OFF detection delay Cannot be set.

  • Page 45: Setup Procedures

    Installation Refer to Section 2 Hardware Setup and Installation for details. Install the SYSMAC CS1 Board in the computer and connect external devices to Expansion Racks or through the DeviceNet Network. This manual covers only the installation and wiring specific to the SYSMAC CS1 Board.

  • Page 46: Hardware Setup And Installation

    SECTION 2 Hardware Setup and Installation This section describes procedures such as making the hardware settings on the SYSMAC CS1 Board, installing the Board in the computer, and wiring the Board to I/O devices and DeviceNet devices. Checking Resources before Installation .

  • Page 47: Checking Resources Before Installation

    Checking Resources before Installation Section Checking Resources before Installation Check the following items before starting to set up or install the SYSMAC CS1 Board. Note The SYSMAC CS1 Board is a Plug and Play compatible PCI Board. Item to check...

  • Page 48: Components

    Components Section Components CS1PC-PCI01-DRM, CS1PC-PCI01H-DRM SYSMAC CS1 Board CPU Unit Module Battery Memory Card Connector DeviceNet Unit Module BUSY Indicator MCDWR Indicator DeviceNet DIP Switch Memory Card Power Sets DeviceNet communications parameters. Supply OFF Button Jumper Pins DeviceNet Node (reset operation setting)
  • Page 49 Components Section Board ID Setting Battery Holder Switch External Power Supply Input Terminals Battery Connector Connects to a 5 VDC power supply if you want to power the Board from an external source Memory Card rather than the computer’s power supply. Connector Memory Card Expansion I/O Connector...
  • Page 50 Components Section CS1PC-EIC01 Expansion I/O Board Connects to the SYSMAC CS1 Board’s Expansion I/O Connector. Flat cable Connector for I/O Connecting Cable...

  • Page 51: Dimensions

    Components Section 2-2-1 Dimensions All dimensions are in mm. CS1PC-PCI01-DRM SYSMAC CS1 Board...
  • Page 52 Components Section CS1PC-PCI01H-DRM SYSMAC CS1 Board...
  • Page 53 Components Section CS1PC-EIC01 Expansion I/O Board...

  • Page 54: Led Indicators

    Components Section 2-2-2 LED Indicators Indicator Color Status Meaning Green The PLC Module is operating normally in MONITOR or RUN mode. Flashing DIP switch settings error. PLC is in PROGRAM mode or has stopped operating due to a fatal error. ERR/ALM A fatal error has occurred (including FALS instruction execution), or a hardware error (watchdog timer error) has occurred.

  • Page 55: Board Switch Settings

    2-3-1 PLC DIP Switch Settings (PC SETTING SW) The PLC DIP Switch determines how the SYSMAC CS1 Board operates as a PLC. This switch also sets the I/O port address that determines which registers are used for communications between the Board and the computer. (The default setting is OFF for all pins.)
  • Page 56 Wait to start operation after (The SYSMAC CS1 Board does not have a computer user-defined pin like pin 6 of the CS-series CPU Units.) initialization 7 and 8 Easy backup setting 7 and 8 Easy backup setting See note 5.

  • Page 57: Switch Settings For The Devicenet Module

    Board Switch Settings Section al bus mode and devices in peripheral bus mode operating at any other speeds will not be detected. 5. The following table shows the settings for the “easy backup function.” Pin 7 Pin 8 Type of backup Required operation Writing from the CPU Unit Press and hold the Memory...
  • Page 58 Board Switch Settings Section munications error occurs, and whether to hold or clear the remote outputs when a communications error occurs in the slave function. Baud rate Continue/stop communications for communications error (when used as a master) Hold/clear I/O for communications error (when used as a slave) The settings of the DIP switch pins are shown in the following table.

  • Page 59: Installing The Board In The Computer

    Section 2-3-3 Board ID Setting Switches Up to 4 SYSMAC CS1 Boards can be installed in a single computer. If more than one SYSMAC CS1 Board is installed, you must set a unique Board ID on each Board with the Board ID Setting Switch (switch number 100) located behind the Battery Holder.

  • Page 60: External Connections

    This section describes how to connect external devices such as Expansion Racks, DeviceNet Slaves, CompoBus/S Slaves, and Programming Devices to the SYSMAC CS1 Board. Note 1. Turn the power supply OFF to the CS1 Board and all Slaves, and turn OFF the communications power supply before connecting communications cables.

  • Page 61: Connecting Programming Devices

    CS1W-CN626 6.0 m 9-pin D-SUB 2-5-2 Connecting Expansion Racks The SYSMAC CS1 Board can be connected Expansion Racks through an Ex- pansion I/O Board, as shown in the following examples. 1. SYSMAC CS1 Board + 2. SYSMAC CS1 Board + 3.
  • Page 62 CS1W-CN131 10 m Precautions when Observe the following precautions when connecting Expansion Racks to the Connecting Expansion SYSMAC CS1 Board. Racks Note 1. Do not run I/O Connecting Cables in the same duct as I/O wiring or power wiring. 2. Turn OFF the CS1 Board power supply before connecting the cables.

  • Page 63: Connecting Devicenet Communications Cables

    The DeviceNet communications cables can be installed as soon as the SYS- MAC CS1 Board is installed in the computer. This manual provides information only on wiring the communications cables to the SYSMAC CS1 Board. Refer to the CS/CJ Series DeviceNet Unit Operation Manual (W380) for details on wiring communications cables and Slaves.
  • Page 64 DeviceNet Communications Cables. 1, 2, 3... 1. Remove the connector from the DeviceNet communications connector on the SYSMAC CS1 Board. Note The connector can be wired even when connected to the SYSMAC CS1 Board as long as it is accessible.
  • Page 65 External Connections Section 2. Orient the connector properly, loosen the line lock screws, and then insert the lines into the holes in order: Black, blue, shield, white, and then red. T-branch Connections Multi-drop Connections Blue (CAN low) Black (–V) Red (+V) White (CAN high) Shield For multi-drop connections with Thin Cables, two lines are inserted into...

  • Page 66: Connecting An External Power Supply

    0.6 mm Crimp terminal Line 4. Connect the connector back to the SYSMAC CS1 Board, being sure to ori- ent the connector in the correct direction. Press the connector all the way to the back. 2-5-4 Connecting an External Power Supply If the Board is supplied with a 5-VDC power supply through its external power supply input terminals and this power supply is independent of the computer’s...

  • Page 67: Error Processing

    • DeviceNet errors: CS/CJ Series DeviceNet Unit Operation Manual (W380) Refer to the User’s Manual included with the ITBC-SC1W-CD SYSMAC CS1 Board Driver for details on troubleshooting errors related to the SYSMAC CS1 Board Driver. Note Before troubleshooting errors, check that the Board is installed correctly. If the Board is not screwed tightly into the slot, the card edge connector may not be contacting the computer’s PCI slot completely.

  • Page 68: Appendix

    Replacing the Backup Battery The SYSMAC CS1 Board contains a battery that backs up memory data when power is turned off. If the voltage of the battery drops, HR area bits, DM area words, the PC Setup, and other data will not be maintained properly.
  • Page 69 Note 1. Before starting to replace the battery, take appropriate anti-static measures, such as grounding, to pre- vent computer circuits from being destroyed. 2. There are shape points and edges on the SYSMAC CS1 Board. Be careful not to touch the components on either side when handling the SYSMAC CS1 Board.
  • Page 70 Replacing the Backup Battery Appendix 6. Replace the SYSMAC CS1 Board into the computer and replace the computer’s cover, again refer- ring to your computer’s User’s Manual for details. 7. After replacing the battery, use the error clear operation to clear the battery error.
  • Page 71 41 wiring DeviceNet cables, 44 FINS commands, 14 CIO Area, CIO Area allocation, 15 flags, flags related to SYSMAC CS1 Board operation, 10 Communications Boards, 18 functions communications cables, connecting, 44 DeviceNet Master functions, 11 PLC functions, 8...

  • Page 72: Index

    Index programming, 26 Programming Devices, 9 connecting, 42 Master function, DeviceNet Master function, 11 PRPHL indicator, 35 MCPWR indicator, 35 memory, memory areas, 21 memory areas, 10 CPU, 20 reading/writing, 16 remote I/O communications, 11 hold/clear outputs for communications error, 39 Memory Card, 3, 18 stopping for communications error, 39 easy backup function, 38...

  • Page 73: Revision History

    CS1PC-PCI01-DRM and CS1PC-PCI01H-DRM. Last sen- tence removed. Page 3: CS1 changed to SYSMAC CS1 Board, reference to CS1G-CPU45H with unit version 3.0 added, and information added to table. Pages 4, 8, and 18: Reference to CS1G-CPU45H CPU Unit with unit version 3.0 added.
  • Page 74 The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower,...
  • Page 75 Authorized Distributor: Cat. No. V220-E1-02 Note: Specifications subject to change without notice. Printed in Japan This manual is printed on 100% recycled paper.

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