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Omron CS1 Manual

Omron CS1 Manual

Multiple-application controllers with a wide range of functions
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Programmable Controllers

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Summary of Contents for Omron CS1

  • Page 1 Programmable Controllers...

  • Page 2: Table Of Contents

    100% upward compatibility. CS1 PLCs needs is required. The SYSMAC CS1 PLCs have been reused with greater efficiency and thereby reduce labor allow existing Units and programs to be used without equipped with the highest I/O responsiveness and data requirements and cut costs.
  • Page 3 Communications Boards, and a wide a wide range of applications, from selection of Special I/O Units that can be The CS1 provides a high level of space In the past, I/O refresh processing with the CPU Unit small-scale systems to large. The lineup used with any CPU Units to flexibly build the efficiency.
  • Page 4 (for CPU Unit Ver. 2.0 or Later) Convert Between Floating-point Decimal and Character Strings Ladder programs that use a lot of basic The new CS1 can convert floating-point The new CS1 can convert ASCII character Although strictly speaking the present Emergency stop button...

  • Page 5: Concepts

    ST The allocation of shortcut keys can be checked in the languages. Function blocks can be created Integrated OMRON PLCs and Component Support Software guidance for ladder input key operations. Key inputs, such as the Key for NO input conditions, the to make programming even more efficient.
  • Page 6 CP1H to the large-scale levels (See note.) (using CX-Programmer UDP/IP are supported, in addition to FINS CV Series. The CS1 Series meets the needs cutting-edge general Ethernet technology Ver. 4.0 or higher) in comparison with three networks.
  • Page 7 ● Serial Communications Configuration Example Serial Gateway (CPU Unit Ver. 3.0 or later) Enhanced Protocol Macro (Serial Communications Units/Boards with Ver. 1.2 or later) Programming Devices CX-Programmer Truly Seamless Incorporation of OMRON Components and Other Devices Functionality CX-Protocol Programming CX-Motion into Networks Console (Serial Communications Units/Boards with Ver.
  • Page 8 PLCs) using the CX-Programmer can be CPU Bus Unit is malfunctioning, it is now Memory Cards for Data File × converted for use with the new CS1. The possible to replace the faulty Unit while the Office Management Write protection following functions are available to make the system continues operating.
  • Page 9 Duplex operation is possible for any or all of the following: ● The complex programming required in previous applications for duplex systems combining the CS1 and CJ1 Series, CPU Units, Power Supply Units, and Communications Units. communications with Ethernet is eliminated.
  • Page 10 (electronic gears, electronic High-speed Interlocks cams, tracking), speed, and torque control, Interrupt programs can be executed from 20 I/O points can all be handled by the CS1. Torque Speed High-speed Time Saved in Startup and the motion control program using D codes...
  • Page 11 ● NS Runtime Ethernet You can communicate Ethernet with the PLC using the screen data created SYSMAC CS1 Duplex SYSMAC CS1 PLC with advanced (CS1D Process-control CPU Unit) with the NS-series Loop Control Board Support Software Flowrate control without modification.
  • Page 12 MEMO...

  • Page 13: System Design Guide

    System Design Guide System Configuration ..................2 Dimensions/Mounting Dimensions ..............9 General Specifications..................11 Common Specifications for CPU Units .............12 Current Consumption for Power Supply Units ..........15...

  • Page 14: System Configuration

    Programming Console C200HW-PA204R CS1W-SCB41-V1 C200HW-PA209R C200HW-PD024 C200HW-PD025 Cable for CS1 CPU Backplane Peripheral Port CPU Rack Cable for Personal For both CS1 and C200H Units Computer CS1W-BC@@3 ERR/ALM CS1W-CN226/626 BKUP PRPHL COMM (2, 3, 5, 8, or 10 slots) SYSMAC CS1D-CPU67S...
  • Page 15 C200H-B7A@@@ (Including group-2 high- (Including group-2 high- density input units) density output units) CS1 Special I/O Units, CPU Bus Units, and Inner Boards ■ High-speed Counter Units ■ Serial Communications Units/ ■ Temperature Sensor Input Units ■ ID Sensor Units...
  • Page 16 ■ CS1 CPU Rack A CS1 CPU Rack consists of a CPU Unit, Power Supply Unit, and Configuration Units (Basic I/O Units, Special I/O Units, and CPU Bus Units). CS1 CPU Backplane CS1 CPU Unit Power Supply Unit CS1W-BC@@@ (See note.)
  • Page 17 ■ CS1 Expansion Racks ● CS1 CPU Racks and Expansion Racks Use this system configuration for an expansion of 12 m or less. Expansion Racks Configuration CPU Rack Unit name Required number of units Expansion One required for each Backplane...
  • Page 18 Cable name Required number of cables CS1 I/O Connecting Note: Multiple CS1 Expansion Racks can be connected, but the total number of Expansion Racks Number of CS1 Expansion Cable must not exceed the maximum of 7. In addition, the Racks must be connected in order, with...
  • Page 19 • CS1 Expansion Rack Note: If even one Long-distance Expansion Connecting Cable to be used, it is necessary for an I/O Control Unit to be mounted to the CS1 Expansion Rack where the Cable is connected. Unit name Required number of units...
  • Page 20 CS1W-IC102 I/O Control Unit. Terminator * CS1 CPU Rack Unit name Required number of units I/O Control Unit (CS1W-IC102) Expansion Racks Configuration • CS1 Expansion Rack (Long-distance expansion) Unit name Required number of units CS1 Expansion One required for each Backplane Expansion Rack...

  • Page 21: Dimensions/Mounting Dimensions

    Dimensions/Mounting Dimensions (Unit: mm) ■ External Dimensions ■ Backplane Mounting Dimensions ● For 2 I/O Slots 4-M4 198.5 POWER COMM SYSMAC C200HX PROGRAMMABLE CONTROLLER CPU64 CPU Backplane 145±0.3 CS1W-BC023 172.3±0.3 Note: An Expansion Backplane cannot be connected to a 2-slot CPU Backplane.
  • Page 22 Note: Cable thickness: 5.1 mm dia. ● CS1 to C200H I/O Connecting Cable R ≥ 41 mm required Note: Cable thickness: 5.1 mm dia. ● Connecting Cable for Long-distance Expansion R ≥...

  • Page 23: General Specifications

    General Specifications Specifications Power Supply Unit model C200HW-PA204 C200HW-PA204C C200HW-PA204R C200HW-PA204S C200HW-PA209R C200HW-PD024 C200HW-PD025 Item Power supply 100 to 240 VAC (wide range), 50/60 Hz *1 100 to 120 VAC/200 to 240 V, 50/60 Hz 24 VDC voltage Operating voltage 85 to 264 VAC 85 to 132 VAC/170 to 264 V 19.2 to 28.8 VDC...

  • Page 24: Common Specifications For Cpu Units

    Common Specifications for CPU Units Item Specifications Control method Stored program I/O control method Cyclic scan and immediate processing are both possible. •Ladder diagrams •SFC (sequential function charts) Programming •ST (structured text) •Mnemonics Instruction length 1 to 7 steps per instruction Ladder instructions Approx.
  • Page 25 Input response time The time constant can be increased to reduce the influence of noise and chattering or it can be decreased to detect shorter pulses on the setting inputs (CS1 Basic I/O Units only). Startup mode setting Supported. Automatically reading programs (autoboot) from the Memory Card when the power is turned ON.
  • Page 26 ■ Functions Added by Unit Version The following functions have been added for the unit versions of CS1G/H CPU Units. OK: Supported, ---: Not supported Model CS1@-CPU@@H Function Unit version No unit version Unit version 2.0 Unit version 3.0 Unit version 4.0...

  • Page 27: Current Consumption For Power Supply Units

    Current Consumption for Power Supply Units ■ Checking Current Consumption and Power Consumption After selecting a Power Supply Unit based on considerations such as the power supply voltage, calculate the current and power requirements for each Rack. Condition 1: Current Requirements There are three voltage groups for internal power consumption: 5 V, 26 V, and 24 V.
  • Page 28 CPU Rack and Expansion Rack current consumption and width can be displayed by selecting Current Consumption and Width from the Options Menu in the CS1 Table Window. If the capacity of the Power Supply Unit is exceeded, it will be displayed in red characters.

  • Page 29: Ordering Information

    Applicable Standards EMI: EN61000-6-4 EN61131-2 EMS: EN61000-6-2 EN61131-2 OMRON PLCs conform to the related EMC standards so that the devices and machines into which they are built can more easily conform to EMC standards. The actual PLCs have been checked for conformity to EMC standards.

  • Page 30: Basic Configuration Units

    Ordering Information Basic Configuration Units CPU Rack ■ CS1 CPU Units Mountable Racks Current Specifications consumption CS1D CPU CS1 CPU Rack Rack Product Model Standards CS1D CPU name Online Duplex Duplex CS-series CS/C200H- instruc- Backplane Number of Program Data memory...
  • Page 31 1.3 A 40 W C200HW-PD025 * C200HW-PA204/PA204R Power Supply Units shipped before March 2010 have power supply voltage specifications of 100 to 120 VAC/200 to 240 VAC, 50/60 Hz. ■ CS1 CPU Backplane Mountable configuration units Current consumption CPU Bus...
  • Page 32 Unit only 5 slots 0.23 CS1W-BI052 Note: C200H- series Units 8 slots 0.23 CS1W-BI082 cannot be mounted. U, C, N, L, CS1 Expansion 10 slots 0.23 CS1W-BI102 Backplanes 3 slots 0.23 CS1W-BI033 For both CS/ 5 slots 0.23 CS1W-BI053 C200H-series 8 slots 0.23...
  • Page 33 ■ I/O Control Unit (Required for long-distance expansion) The CS1W-IC102 I/O Control Unit is mounted to a CPU Backplane or CS1 Expansion Backplane when expanding more than 12 m. A CV500-CN@@2 Long-distance Expansion Connecting Cable is used to connect the I/O Control Unit to a CS1W-II102 I/O Interface Unit.

  • Page 34: Programming Devices

    CXONE-AL50D-V4 Note 1: Site licenses are available for users who will run CX-One on multiple computers. Ask your OMRON sales representative for details. 2: Before ordering the software on a DVD, be sure that your computer and drive are compatible with the DVD format.
  • Page 35 ■ Connecting Cables for CX-One Components (e.g. CX-Programmer) Specifications Product name Model Standards Applicable Cable Connection configuration Remarks computers length IBM PC/AT or compatible computer + CS1W-CN226/626 + Peripheral port of CPU Unit CS1W-CN226 Can be used Peripheral port for both RS-232C peripheral bus and host link.
  • Page 36 Note: Either of the serial communications modes listed in the following table can be used to connect CX-One Support Software (e.g., the CX-Programmer) to a CS1-series PLC. Serial communications mode Features This mode can provide high-speed communications, so this mode is normally used to connect when using CX-One component software such as the CX-Programmer.

  • Page 37: Optional Products And Maintenance Products

    Accessories and Maintenance Parts Product name Specifications Model Standards Flash Memory, 128 MB HMC-EF183 Memory Cards Memory Card Adapter (Adapts to a computer’s PCMCIA card slot.) HMC-AP001 Product name Specifications Model Standards Battery for CS-series maintenance Battery Set Note 1: A battery is included with the CPU Unit as standard equipment. 2: The battery life is 5 years at an ambient temperature of 25°C, although the CS1W-BAT01 lifetime can be as short as 1.1 years under adverse temperature and power...

  • Page 38: Basic I/O Units

    Basic I/O Units CS1 Basic I/O Units ■ Input Units Words Mountable Racks Current required consumption CS1 Expansion CPU Rack C200HX/ CS1 Long- Unit type Product name Specifications Model Standards Rack SYSMAC (I/O bits: HG/HE distance BUS Slave CIO 0000 to...
  • Page 39 Note: The C200H-ID001 (8 no-voltage contact inputs, NPN) and C200H-ID002 (8 no-voltage contact inputs, PNP) cannot be used. ● Applicable Connectors Connector for CS1 Basic I/O Units (32 inputs, 64 inputs, 32 outputs, 64 outputs, 32 inputs/32 outputs) Name Connection...
  • Page 40 ■ Interrupt Input Unit Specifications Mountable Racks Current consumption CPU Rack Expansion Input pulse C200HX/ CS1 Long- SYSMAC Product Words Rack Input External Unit type width Model Standards Input HG/HE distance name required cur- connec- points voltage CS1W-BC Expansion CS1W-BI...
  • Page 41 C200H Basic I/O Units and C200H Group-2 High-density I/O Units ■ Input Units Words Mountable Racks Current required consumption CS1 Expansion Product CPU Rack C200HX/ CS1 Long- SYSMAC (I/O bits: Unit type Specifications Model Standards Rack name HG/HE distance CIO 0000...
  • Page 42 ■ Output Units Mountable Racks Current consumption CS1 Expansion CPU Rack C200HX/ CS1 Long- SYSMAC Product Words Rack Unit type Specifications Model Standards HG/HE distance name required CS1W-BC Expansion CS1W-BI Expansion Slave 26 V I/O Rack Rack Rack system system 250 VAC or 24 VDC, 2 A max.
  • Page 43 ■ Interrupt Input Unit Specifications Mountable Racks Current consumption CPU Rack Expansion Input pulse C200HX/ CS1 Long- SYSMAC Product Words Rack Unit type width Model Standards Input Input External HG/HE distance name required points voltage current connection CS1W-BC Expansion CS1W-BI...

  • Page 44: Special I/O Units And Cpu Bus Units

    Special I/O Units, CPU Bus Units, and Inner Boards CS1 Special I/O Units, CPU Bus Units, and Inner Boards ■ Temperature Sensor Input Units (Process I/O Units) Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion Long- SYSMAC...
  • Page 45 XW2Z-200C Cable length: 2 m CS1W- AD161 ● Isolated-type DC Input Units (Process I/O Units) Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit Product unit HG/HE Model Standards Rack Signal Conversion External distance...
  • Page 46 ■ Analog Output Units ● Analog Output Units Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion Signal CS1 Long- SYSMAC Unit Product unit Conver- External Model Standards Rack range Signal Reso- HG/HE distance type name numbers sion...
  • Page 47 ■ Isolated-type Pulse Input Units (Process I/O Units) Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit unit Product name Specifications Model Standards Rack HG/HE distance type numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI 26 V...
  • Page 48 ■ Customizable Counter Units Mountable Racks Current No. of consumption CPU Rack C200HX/ Expansion CS1 Long- SYSMAC unit Unit type Product name Specifications Model Standards HG/HE Rack distance numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI 26 V I/O Rack Rack...
  • Page 49 MECHATROLINK-II To connect OMNUC W-series Servo Drive ( R88D-WT@) (Made by Yaskawa Corporation) FNY-NS115 Interface Unit The model number at the right is used to order from OMRON. CS1 CPU Bus Unit Cable length: 0.5 m FNY-W6003-A5 Cable length: 1 m...
  • Page 50 MECHATROLINK-II To connect OMNUC W-series Servo Drive ( R88D-WT@) (Made by Yaskawa Corporation) FNY-NS115 Interface Unit The model number at the right is used to order from OMRON. Cable length: 0.5 m FNY-W6003-A5 Cable length: 1 m FNY-W6003-01 Cable length: 3 m...
  • Page 51 PLC’s internal clock, and server host name specification * Up to four CS1W-ETN21 Ethernet Units can be mounted to the CS1 CPU Backplane (CS1W-BC@@@) and CS1 Expansion Backplanes (CS1W-BI@@@) of one PLC. CS1G/H Programmable Controllers SYSMAC...
  • Page 52 When using wire-to-optical (GI) cable, use a GI optical cable (for Controller Link). • Up to four Pre-Ver. 1.2 Controller Link Units (both CS1W-CLK21-V1 Wired Units and CS1W-CLK@2-V1 Optical Units combined) can be mounted to the CS1 CPU Backplane (CS1W-BC@@@) and CS1 Expansion Backplanes (CS1W-BI@@@) of one PLC.
  • Page 53 ● H-PCF Cables (For Controller Link and SYSMAC LINK) Product name Application and construction Specifications Model Standards Black 10 m S3200-HCCB101 Black 50 m S3200-HCCB501 Black 100 m S3200-HCCB102 Black 500 m S3200-HCCB502 Two-core Controller Link Black 1,000 m S3200-HCCB103 optical cable 1.
  • Page 54 The following cable lengths are available: 2 m, 5 m, 15 m, and Product Applicable Units Model Maker Standards name 20 m. For lengths of 21 m or more, contact your OMRON sales This tool is used on site representative. for mounting crimp-cut connectors and hard Optical plastic-clad silica optical Sumitomo •...
  • Page 55 1 unit specifications number’s 0.38 CS1W-FLN22 UC1, CE 100BASE-TX Cable words Unit * Up to four CS1W-FLN22 FL-net Units can be mounted to the CS1 CPU Backplane (CS1W-BC@@@) and CS1 Expansion Backplanes (CS1W-BI@@@) of one PLC. CS1G/H Programmable Controllers SYSMAC...
  • Page 56 ■ DeviceNet Unit Mountable Racks Current No. of consumption CPU Rack C200HX/ CS1 Long- SYSMAC Expansion Unit Product Communications unit Specifications Model Standards HG/HE distance Rack type name functions numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI 26 V I/O Rack...
  • Page 57 UC, CE provided. I/O Unit words * Up to four GP-IP Interface Units can be mounted to the CS1 CPU Backplane (CS1W-BC@@@) and CS1 Expansion Backplanes (CS1W-BI@@@) of one PLC. ■ SYSMAC SPU (High-speed Data Storage Unit) Mountable Racks Current...
  • Page 58 ■ High-density Input Units (Special I/O Units) These Units function mainly like I/O Units, but are classified as Special I/O Units. Mountable Racks Current consumption No. of CPU Rack Expansion C200HX/ CS1 Long- SYSMAC unit Unit type Product name Specifications Model Standards Rack...
  • Page 59 ■ Analog Input Units Specifications Mountable Racks Current No. of Sig- consumption CPU Rack C200HX/ CS1 Long- SYSMAC Expansion Unit Product unit Conver- External Model Standards Signal Reso- HG/HE distance Rack type name numbers range sion connec- points range lution...
  • Page 60 ■ Temperature Control Units Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit unit Product name Model Standards Rack No. of Temperature HG/HE distance type numbers Control output loops sensor inputs Expansion Expansion Slave...
  • Page 61 ■ Heat/Cool Temperature Control Units Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit unit Product name Model Standards Rack No. of Temperature Control HG/HE distance type numbers loops sensor inputs output Expansion Expansion...
  • Page 62 ■ PID Control Units Specifications Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit unit Product name Model Standards Rack No. of Temperature Control HG/HE distance type numbers loops sensor input output Expansion Expansion Slave...
  • Page 63 ■ Position Control Units Mountable Racks Current Specifications No. of consumption CPU Rack C200HX/ CS1 Long- SYSMAC Expansion Unit unit Product name Model Standards HG/HE Rack distance type numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI Control output Number 26 V...
  • Page 64 ■ DeviceNet Master Unit Mountable Racks Current No. of consumption CPU Rack C200HX/ CS1 Long- SYSMAC Expansion Unit Product Communications unit Specifications Model Standards HG/HE distance Rack type name functions numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI 26 V I/O Rack...
  • Page 65 ■ ASCII Units Mountable Racks Current consumption No. of CPU Rack C200HX/ Expansion CS1 Long- SYSMAC Unit unit Product name Specifications Model Standards Rack HG/HE distance type numbers Expansion Expansion Slave allocated CS1W-BC CS1W-BI 26 V I/O Rack Rack Rack...

  • Page 66: Replacing C200H I/O Units

    Replacing C200H I/O Units This section shows the corresponding CS1 I/O models and notes for replacing C200H I/O Units. 16-point DC Input Units 64-point DC Input Units Corresponding Corresponding Item C200H I/O Unit Item C200H I/O Unit CS1 I/O Unit...
  • Page 67 16-point Sourcing Transistor Output Units 32-point Sourcing Transistor Output Units Corresponding Corresponding Item C200H I/O Unit Item C200H I/O Unit CS1 I/O Unit CS1 I/O Unit Model number C200H-OD21A CS1W-OD212 Model number C200H-OD21B CS1W-OD232 16-point Transistor Output (sourcing) Units with terminal...
  • Page 68 MEMO...
  • Page 69 CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE...
  • Page 70 The Netherlands IL 60173-5302 U.S.A. Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2001-2010 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

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