Carrier weathermaker 8000 Installation, Start-Up And Operator's Manual

Upflow induced-combustion furnaces
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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
Clearances From Combustible Materials .................................1
Dimensional Drawing ...............................................................2
PROCEDURE........................................................................2-3
INTRODUCTION ..........................................................................3
LOCATION....................................................................................3
General ......................................................................................3
Location Relative to Cooling Equipment ................................3
Hazardous Locations.................................................................3
Unconfined Space .....................................................................4
Confined Space......................................................................4-5
FILTER ARRANGEMENT .......................................................5-6
LEVELING LEGS (IF REQUIRED).........................................5-6
GAS PIPING...............................................................................6-7
ELECTRICAL CONNECTIONS ..................................................7
115-v Wiring.............................................................................7
24-v Wiring...............................................................................7
Accessories................................................................................7
VENTING ......................................................................................7
General ......................................................................................8
Sequence Of Operation .......................................................9-11
Heating Mode ......................................................................9-11
Cooling Mode .........................................................................11
Continuous Blower Mode.......................................................11
Heat Pump Mode ....................................................................11
Start-Up Procedures ................................................................11
Adjustments .......................................................................11-16
Set Gas Input Rate ............................................................11-15
Set Temperature Rise..............................................................15
Set Thermostat Heat Anticipator ......................................15-16
Check Safety Controls .................................................................16
Checklist .......................................................................................16

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1992/ANSI Z223.1-1992 and the Installation Standards, Warm
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Tab 6a 8a
Sizes 045-155, Series 141
Catalog No. 565-980
Printed in U.S.A.
Upflow Induced-Combustion Furnaces
Page
®
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the current edition of the
National Standard of Canada CAN/CGA-B149.1- and .2-M95
Natural Gas and Propane Installation Codes (NSCNGPIC). Wear
safety glasses and work gloves. Have fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Table 1-Minimum Clearances From
Combustible Materials (In.)
Sides
Single-Wall Vent
Type B-1 Double-Wall Vent
Back
Plenum Top
Vent
Single-Wall Vent
Type B-1 Double-Wall Vent
Front
Single-Wall Vent
Type B-1 Double-Wall Vent
Service
NOTES:
1. Provide 30-in. front clearance for servicing. An open door in front of the unit
can meet this requirement.
2. A minimum clearance of 3 in. must be provided in front of the unit for
combustion air and proper operation.
Form 58WAV-7SI
WeatherMaker 8000™
ama
UNIT SIZE
045 AND 070 091-155
Pg 1
5-96
Replaces: 58WAV-6SI
58WAV
A PP R O VED
R
.
1
0
0
0
0
0
1
1
6
6
1
1
6
6
3
3
30
30

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Summary of Contents for Carrier weathermaker 8000

  • Page 1: Table Of Contents

    WeatherMaker 8000™ 58WAV Upflow Induced-Combustion Furnaces Installation, Start-Up, and Operating Instructions Sizes 045-155, Series 141 NOTE: Read the entire instruction manual before starting the installation. This symbol → indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS .............1 Clearances From Combustible Materials .........1...
  • Page 2: Dimensional Drawing

    AIRFLOW ″ ⁄ ″ ⁄ 19″ ″ ⁄ ″ ⁄ FLUE COLLAR ″ 1″ OUTLET 1″ ⁄ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ″ ″ ⁄ POWER ENTRY ⁄ POWER ENTRY ″ ⁄ ⁄ -IN. DIA ″ ⁄ -IN. DIA ⁄...
  • Page 3: Introduction

    furnace, follow items 1 through 5 before bringing the control or yourself into contact with the furnace. Put all used AND Do not use this furnace during construction when adhesives, new controls into containers before touching ungrounded sealers, and/or new carpets are being installed. If the furnace objects.
  • Page 4: Unconfined Space

    SUPPLY VENT THROUGH ROOF Air for combustion must not be contaminated by halogen compounds, which include fluoride, chloride, bromide, and iodide. These elements are found in aerosol sprays, deter- gents, bleaches, cleaning solvents, salts, air fresheners, and other household products. All fuel-burning equipment must be supplied with air for combus- 12″...
  • Page 5: Filter Arrangement

    For Example: 58WAV FURNACE FREE AREA PER OPENING ROUND PIPE Do not install the furnace on its back; safety control operation INPUT BTUH (SQ IN.) (IN. DIA) will be adversely affected. Never connect return-air ducts to 44,000 11.0 the back of the furnace. A failure to follow this warning can 66,000 16.5 cause a fire, personal injury, or death.
  • Page 6: Gas Piping

    ″ ⁄ -IN. WIDE ⁄ ⁄ -IN. WIDE CASINGS ONLY: CASINGS ONLY: CUT AND FOLD INSTALL FIELD-SUPPLIED FACTORY-PROVIDED ″ FILTER FILLER STRIP FILTERS AS SHOWN ⁄ UNDER FILTER. TO DESIRED SIZE. ″ ⁄ 3 ″ ″ ″ ⁄ 1 ″ ″...
  • Page 7: Electrical Connections

    trical connections must be made in accordance with CSA C22.1 SUPPLY Canadian Electrical Code, or authorities having jurisdiction. The cabinet MUST have an uninterrupted or unbroken ground according to NEC, ANSI/NFPA 70-1996 and Canadian MANUAL Electrical Code, CSA C22.1 or local codes to minimize SHUTOFF personal injury if an electrical fault should occur.
  • Page 8: Start-Up, Adjustment, And Safety Check

    FIELD 24-VOLT WIRING FIELD 115-, 208/230-, 460-VOLT WIRING FACTORY 24-VOLT WIRING FACTORY 115-VOLT WIRING NOTE 2 THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE FUSED DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-VOLT ONLY THREE PHASE 208/230- VOLT SINGLE AUXILIARY 115-VOLT FIELD- PHASE J-BOX SUPPLIED NOTE 1 CONTROL FUSED...
  • Page 9: Sequence Of Operation

    BLOWER OFF DELAY ADJUSTMENT SWITCH 24V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24V TRANSFORMER SEC-2 3-AMP FUSE SPARE 1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE 2 EAC 1 (BLACK) EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1.5 AMP MAX) 115-VAC (L1)
  • Page 11: Cooling Mode

    g. Blower off delay—When the thermostat is satisfied, the circuit between R-W is broken, de-energizing the gas valve Never purge a line into a combustion chamber. Never use stopping gas flow to the burners. The blower motor and matches, candles, flame, or other sources of ignition for the EAC remain energized 90, 135, 180, or 225 sec (depending purpose of checking leakage.
  • Page 12 Table 6—Model 58WAV Orifice Size and Manifold Pressure for Correct Input (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4% per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66 RANGE...
  • Page 13 Table 6—Model 58WAV Orifice Size and Manifold Pressure for Correct Input Continued (TABULATED DATA BASED ON 22,000 BTUH PER BURNER, DERATED 4% PER 1000 FT ABOVE SEA LEVEL) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 14 Table 6—Model 58WAV Orifice Size and Manifold Pressure for Correct Input Continued (TABULATED DATA BASED ON 22,000 BTUH PER BURNER, DERATED 4% PER 1000 FT ABOVE SEA LEVEL) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 15: Set Temperature Rise

    Table 8—Gas Rate Cu Ft/Hr BURNER FLAME BURNER SIZE OF SIZE OF SECONDS SECONDS TEST DIAL TEST DIAL FOR 1 FOR 1 REVOLUTION REVOLUTION cu ft cu ft cu ft cu ft cu ft cu ft 1800 1636 1500 1385 1286 1200 1125...
  • Page 16: Check Safety Controls

    7. Leave literature packet near furnace. Copyright 1996 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58wav7si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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