Carrier weathermaker 8000 Installation, Start-Up, And Operating Instructions Manual

Upflow induced-combustion furnaces

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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
Index
SAFETY CONSIDERATIONS .....................................................1
PROCEDURE........................................................................2-3
Dimensional Drawing ...............................................................2
Clearances From Combustible Materials .................................3
INTRODUCTION ..........................................................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................4
Confined Space......................................................................5-6
AIR DUCTS...................................................................................6
General Requirements...............................................................6
Ductwork Acoustical Treatment...............................................6
Supply-Air Connections............................................................6
Return-Air Connections ............................................................6
FILTER ARRANGEMENT .......................................................6-7
LEVELING LEGS (IF REQUIRED).........................................7-8
GAS PIPING ..................................................................................8
ELECTRICAL CONNECTIONS.............................................8-10
115-v Wiring..........................................................................8-9
24-v Wiring...............................................................................9
Accessories ..........................................................................9-10
VENTING ....................................................................................10
General ....................................................................................10
Sequence Of Operation...........................................................10
Heating Mode..........................................................................12
Cooling Mode .........................................................................12
Continuous Blower Mode.......................................................12
Heat Pump Mode ....................................................................12
Start-Up Procedures...........................................................12-13
Adjustments.............................................................................13
Set Gas Input Rate..................................................................13
Set Temperature Rise ........................................................13-17
Set Thermostat Heat Anticipator............................................17
Check Safety Controls ............................................................17-18
Checklist .......................................................................................18

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
Book 1 4
PC 101
Catalog No. 535-766
Tab 6a 8a
Upflow Induced-Combustion Furnaces
Sizes 045-155, Series 151
Page
Printed in U.S.A.
Form 58WAV-10SI
WeatherMaker 8000™
REGISTERED QUALITY SYSTEM
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B.
In Canada, refer to CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies a hazard
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Pg 1
58WAV
EFFICIENCY
RATING
CERTIFIED
CERTIFIED
®
10-00
Replaces: 58WAV-8SI
.

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Summary of Contents for Carrier weathermaker 8000

  • Page 1: Table Of Contents

    WeatherMaker 8000™ 58WAV Upflow Induced-Combustion Furnaces Visit www.carrier.com Installation, Start-Up, and Operating Instructions Sizes 045-155, Series 151 NOTE: Read the entire instruction manual before starting the EFFICIENCY installation. RATING CERTIFIED This symbol → indicates a change since the last issue.
  • Page 2: Electrostatic Discharge (Esd) Precautions Procedure

    AIRFLOW ⁄ ″ ⁄ ″ 19″ ⁄ ″ ⁄ ″ VENT CONN ⁄ ″ OUTLET 1″ 1″ ⁄ -IN. DIA ⁄ -IN. DIA HOLE ⁄ ″ ⁄ ″ POWER ENTRY POWER ENTRY ⁄ ″ ⁄ -IN. DIA ⁄ -IN. DIA ⁄...
  • Page 3: Clearances From Combustible Materials

    MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION his forced air furn ace is equipped for use with This furnace is approved for UPFLOW installations only. atural gas at altitudes 0 - 10,000 ft (0-3,050m). n accessory kit, supplied by the m anufacturer, 1"...
  • Page 4: Location

    Step 1—Location GENERAL Do not install furnace in a corrosive or contaminated atmo- sphere. Make sure all combustion and circulating air require- ments are met, in addition to all local codes and ordinances. Do not use this furnace during construction when adhesives, sealers, and/or new carpets are being installed.
  • Page 5: Confined Space

    1 SQ IN. PER 4000 DUCTS BTUH * SUPPLY OUTDOORS VENT THROUGH ROOF 12 ″ MAX 12″ 1 SQ IN. VENT PER 2000 THROUGH 12″ MAX BTUH * SUPPLY ROOF 1 SQ IN. 1 SQ IN. 4000 PER 1000 BTUH* BTUH * IN DOOR OR WALL DUCTS...
  • Page 6: Air Ducts

    Table 2—Minimum Free Area Of Combustion Air Opening* AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 58WAV UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE Free Area Free Area of Round Free Area of Round Free Area of Round INPUT...
  • Page 7: Leveling Legs (If Required)

    →Table 3—Filter Information (In.) WASHABLE FILTER FILTER SIZE* FURNACE FILTER CASING WIDTH TYPE Side Return Bottom Return FILTER 14-3/16 (1) 16 X 25 X 1† (1) 14 X 25 X 1 Cleanable RETAINER 17-1/2 (1) 16 X 25 X 1† (1) 16 X 25 X 1†...
  • Page 8: Gas Piping

    3. Install another nut on other side of furnace base. (Install flat Piping should be pressure tested in accordance with local and washer if desired.) national plumbing and gas codes before the furnace has been attached. If the pressure exceeds 0.5 psig (14-in. wc), the gas 4.
  • Page 9: 24-V Wiring

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE FIELD-SUPPLIED TERMINALS WIRE DISCONNECT THREE-WIRE 208/230- OR HEATING- 460-V ONLY THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V J-BOX FIELD-SUPPLIED NOTE 1 CONTROL DISCONNECT CONDENSING UNIT...
  • Page 10: Venting

    BLOWER OFF DELAY ADJUSTMENT SWITCH 24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 (BLACK) EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1 AMP MAX) 115-VAC (L1) EAC-2 (WHITE)
  • Page 11 SCHEMATIC DIAGRAM (WHEN USED) TO 115VAC FIELD DISCONNECT (WHEN USED) NOTE #14 NOTE #11 (WHEN USED) (NATURAL GAS & PROPANE) BLOWER BVSS LGPS NOTE #9 NOTE #4 EQUIPMENT GROUND DELAY (NOT ON ALL MODELS) BLOWER OFF DELAY SPARE-2 MED LO SELECTION CHART HEAT MED HI...
  • Page 12: Heating Mode

    1. Heating mode 4. Heat pump mode When the wall thermostat "calls for heat," the R-W circuit When installed with a heat pump, the furnace control auto- closes. The furnace control performs a self-check, verifies the matically changes the timing sequence to avoid long blower pressure switch contacts are open, and starts inducer motor.
  • Page 13: Adjustments

    3. To operate furnace, follow procedures on operating instruc- (4.) Burner flame should be clear blue, almost transparent. tions label attached to furnace. (See Fig. 13.) 4. With furnace operating, set thermostat below room tempera- c. Verify natural gas input rate by clocking gas meter. ture and observe that furnace goes off.
  • Page 14 Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64 0.66...
  • Page 15 Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 16 Table 6—Model 58WAV Orifice Size* and Manifold Pressure for Correct Input (Continued) (Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level) SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60 0.62 0.64...
  • Page 17: Set Thermostat Heat Anticipator

    The thermostat heat anticipator must be set to match the amp draw of the electrical components in the R-W circuit. Accurate amp draw readings can be obtained at thermostat subbase terminals R and W. Fig. 14 illustrates an easy method of obtaining the actual amp draw.
  • Page 18: Checklist

    e. Wait 5 minutes and then reset blocked vent safeguard e. Turn off 115-v power to furnace. switch. f. Reconnect inducer motor wires, replace control door, and 3. Check pressure switch. turn on 115-v power. This control proves operation of draft inducer blower. CHECKLIST a.
  • Page 19 CHECKLIST—INSTALLATION LOAD CALCULATION CHECKLIST—START-UP ____________ Heating Load (Btuh) Gas Input Rate ____________ (Set Within 2 percent of Rating Plate) ____________ Cooling Load (Btuh) ____________ Temperature Rise Adjusted ____________ Furnace Model Selection Thermostat Anticipator Setting Ad- AIR FOR COMBUSTION AND VENTILATION ____________ justed or ____________...
  • Page 20: Manufacturer Reserves The Right To Discontinue, Or Change At Any Time, Specifications Or Designs Without Notice And Without Incurring Obligations

    [ ] Classroom Service Training A94328 Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58wav10si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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Weathermaker 8000 58wav

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