Toro 04383 Operator's Manual
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Toro 04383 Operator's Manual

Toro 04383 Operator's Manual

Traction unit
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Form No. 3328–341
Greensmaster 3250-D
Traction Unit
Model No. 04383—230000001 and Up
Operator's Manual
English (EN, GB)

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Summary of Contents for Toro 04383

  • Page 1 Form No. 3328–341 Greensmaster 3250-D Traction Unit Model No. 04383—230000001 and Up Operator’s Manual English (EN, GB)

  • Page 2: Table Of Contents

    ..... . Adjusting the Transport Height ....The Toro General Commercial Products Warranty The Toro Company – 2002 All Rights Reserved...

  • Page 3: Introduction

    Authorized Service B71.4-1999 specifications in effect at the time of Dealer or Toro Customer Service and have the model and production when 40 lb. of ballast is added to the rear serial numbers of your product ready. Figure 1 illustrates wheel.
  • Page 4 being driven too fast; Before attempting to start the engine, disengage all blade attachment clutches, shift into neutral, and inadequate braking; engage the parking brake. the type of machine is unsuitable for its task; Do not use on slopes of more than lack of awareness of the effect of ground –...

  • Page 5: Toro Riding Mower Safety

    The following list contains safety information specific to Maintenance and Storage Toro products or other safety information that you must Keep all nuts, bolts and screws tight to be sure the know that is not included in the CEN, ISO, or ANSI equipment is in safe working condition.

  • Page 6: Maintenance And Storage

    To ensure safety and accuracy, have an Authorized Raise the cutting units when driving from one work Toro Distributor check the maximum engine speed area to another. with a tachometer. Maximum governed engine speed Do not touch the engine, muffler, or exhaust pipe should be 2900 RPM.

  • Page 7: Sound Pressure Level

    Sound Pressure Level Vibration Level This unit has an equivalent continuous A-weighted sound Hand-Arm pressure at the operator ear of: 84 dBA, based on measurements of identical machines per Directive This unit does not exceed a vibration level of 2.5 m/s at 98/37/EC and amendments.
  • Page 8 100-3183 1. Engine start 6. Raises the reels 10. Headlights on 15. Neutral—use for backlapping reels. 2. Engine preheat/on 7. Engine coolant temperature 11. Headlights off 16. Throttle—slow 3. Engine stop 8. High temperature override 12. Functional control lever 17. Throttle—variable speed 4.
  • Page 9 93-7275 1. Read the operator’s manual—do not use starting fluid to start the engine. 104-2053 93-7276 1. Explosion hazard—wear eye protection. 2. Caustic liquid hazard—flush skin with water. 3. Fire hazard—sparks, flame, and smoking prohibited. 4. Poison—keep children away from the battery. 93-8063 (for CE) 1.

  • Page 10: Specifications

    Specifications General Specifications Optional Equipment 8 Blade, 4 Bolt Cutting Unit Model No. 04470 Width of cut 59 in. (150 cm) 11 Blade, 4 Bolt Cutting Unit Model No. 04471 Wheel tread 50.5 in. (128 cm) 8 Blade, SPA Cutting Unit Model No.

  • Page 11: Installing The Front Wheels

    Certificate of compliance Pre-delivery sheet Noise certificate Registration card (traction unit) Fill out and return to Toro. Registration card (cutting unit) Note: Mounting fasteners for the Greensmaster 3250-D cutting units are included with the cutting units. Installing the Front Wheels Mount the front wheels and torque the mounting nuts to 70–90 ft.-lb.

  • Page 12: Mounting The Seat

    Mounting the Seat Warning Note: Mount the seat slides in the front set of mounting holes to gain an additional 3 in. (7.6 cm) in the forward CALIFORNIA adjustment, or in the rear mounting holes for an additional Proposition 65 Warning 3 in.

  • Page 13: Installing The Steering Wheel

    Installing the Breather Extension and Reservoir Cap 1. Remove the breather cap from the hydraulic reservoir (Fig. 6). Figure 4 1. Negative (–) 2. Positive (+) Figure 6 1. Hydraulic reservoir 3. Breather extension Installing the Steering Wheel 2. Breather cap 4.

  • Page 14: Adjusting Carrier Frame Rollers

    Adjusting Carrier Frame 1. Remove the cutting units from the cartons. Assemble and adjust them per the Operator’s Manual for the Rollers cutting units. Use the Height Gauge bar from the Loose Parts Kit to adjust the height of cut. 1.
  • Page 15 C. Bend the grass shield side deflectors outward until they are flush with the cutting unit side plates (Fig. 10). Figure 10 Figure 12 1. Front shield assembly 3. Grass shield side deflectors 2. Front shield mounting 1. Slotted link 2.

  • Page 16: Adjusting The Transport Height

    Adjusting the Transport Height Note: The pull link assemblies are preset at the factory. If they ever need to be disassembled, reassemble them to the dimensions shown in Figure 13. Check the transport height (Fig. 15) and adjust, if required, as follows: 7.

  • Page 17: Before Operating

    Before Operating Checking the Engine Oil The engine uses any high-quality detergent oil having the American Petroleum Institute (API) service classification of CD, CE, CF or CF-4 or CG-4 or higher. The recommended viscosity (weight) is SAE 10W30. The engine is shipped with 3.5 quarts (w/ filter) (3.3 l) of oil in the crankcase;...

  • Page 18: Checking The Cooling System

    2. Remove the fuel tank cap. The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol antifreeze. Check the level of the coolant at the beginning of each day before starting Danger the engine. Under certain conditions, diesel fuel and fuel Caution vapors are highly flammable and explosive.
  • Page 19 AW Hydraulic Oil 68 gallons of hydraulic fluid. Order Part No. 44-2500 from Phillips Magnus A ISO 68 your Authorized Toro Distributor. We do not recommend Shell Tellus 68 the use of red dye additive for biodegradable fluid. Use 76 Lubricants AW 68 food coloring instead.

  • Page 20: Draining Water From Fuel Filter/Water Separator

    2. Remove the cap from the reservoir and check the level of fluid. The fluid should be up to the bottom of the screen in the filler neck (Fig. 21). 3. If the fluid level is low, slowly fill the reservoir with the appropriate hydraulic fluid until the level reaches the bottom of the screen.

  • Page 21: Operation

    Operation Think Safety First Please carefully read all the safety instructions on pages 3 thru 7. Knowing this information could help you and others avoid injury. The use of protective equipment, such as, but not limited to, for eyes, ears, feet, and head is recommended. Figure 24 Caution Brake Pedal...

  • Page 22: Hour Meter

    Functional Control Lever Steering Arm Locking Lever The functional control lever (Fig. 25) provides two Rotate the lever (Fig. 25) rearward to loosen the traction selections plus a Neutral position. It is permissible adjustment, raise or lower the steering arm for operator to shift from mow to transport or transport to mow (not to comfort, then, rotate the lever forward to tighten the neutral) while the machine is in motion.

  • Page 23: Break-In Period

    Seat Adjusting Lever machine at mowing speed until the brakes are hot, as indicated by their smell. An adjustment to the brakes may The seat adjusting lever on the left side of the seat be required after break-in; refer to Adjusting the Brakes, (Fig.

  • Page 24: Bleeding The Fuel System

    2. Rotate the starter key to Off to shut the engine off. The safety interlock system prevents the engine from Remove the key from the switch to prevent accidental starting unless: starting. The traction pedal is in neutral. 3. Close the fuel shut-off valves before storing the The functional control lever is in neutral.

  • Page 25: Preparing The Machine For Mowing

    Preparing the Machine for Mowing Procedures Mowing 1. Approach the green with the functional control lever in the Mow position and the throttle at full speed. Start To assist in aligning the machine for successive cutting on one edge of the green so the ribbon procedure of passes, it is suggested that the following be done to cutting may be used.

  • Page 26: Transport Operation

    Inspection and Clean-Up After the fringe area. However, as much of the green as possible should be cut to minimize the amount of grass Mowing left to mow around the outer periphery. 5. Cut down on operating time and ease lineup for the At the completion of the mowing operation, thoroughly next pass by momentarily turning the machine in the wash the machine with a garden hose without a nozzle so...

  • Page 27: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Change the engine oil. Check the fan/alternator belt tension. After first 8 hours Replace the engine oil filter. Replace the hydraulic oil filter.

  • Page 28: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check the safety interlock operation. Check the instrument operation. Check the brake operation. Check the fuel filter/water separator. Check the fuel level.

  • Page 29: Lubrication

    Lubrication The traction unit has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation. Lubricate fittings immediately after every washing, regardless of the interval listed.

  • Page 30: Air Cleaner

    Air Cleaner 2. Compressed air method: A. Blow the compressed air from inside to the outside Service Interval/Specification of the dry filter element. Keep the air hose nozzle at least 2 in. (6 cm) from the filter and move the Check the air cleaner body for damage which could nozzle up and down while rotating the filter possibly cause an air leak.

  • Page 31: Engine Oil

    Engine Oil 4. Lubricate the gasket on the filter canister with clean oil. Service Interval/Specification 5. Install the filter canister by hand until the gasket contacts the mounting surface, then rotate the canister Change the oil: an additional 1/3 turn. After the first 8 operating hours 6.

  • Page 32: Hydraulic Oil

    Inspect the hydraulic lines and hoses daily for leaks, Change the hydraulic oil after every 800 operating hours. kinked lines, loose mounting supports, wear, loose fittings, If the oil becomes contaminated, contact your local Toro weather deterioration and chemical deterioration. Make distributor because the system must be flushed.

  • Page 33: Adjusting The Transmission For Neutral

    2. Loosen the jam nut and adjust the clevis accordingly D. Rotate the eccentric until creep does not occur in (Fig. 40). either direction. When the wheel stops rotating, tighten the nut locking the eccentric and the adjustment (Fig. 41). Verify the adjustment with the throttle in the Slow and Fast position.

  • Page 34: Adjusting The Mowing Speed

    Adjusting the Mowing Speed Adjusting the Cutting Unit Lift/Drop The machine is adjusted at the factory, but speed may be varied if desired. The cutting unit lift/drop circuit is equipped with a flow control valve (Fig. 44). This valve is preset at the factory 1.

  • Page 35: Adjusting The Belt

    Adjusting the Belt Maintain the cell level with distilled or demineralized water. Do not fill the cells above the bottom of the split ring inside each cell. Install the filler caps with the vents Make sure the belt is properly tensioned to ensure proper pointing to the rear (toward the fuel tank).

  • Page 36: Storing The Battery

    Fuses Warning The fuses in the machine’s electrical system are located under the seat (Fig. 46). Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.

  • Page 37: Electrical Schematic

    Electrical Schematic...

  • Page 38: Hydraulic Schematic

    Hydraulic Schematic...

  • Page 40: The Toro General Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

Greensmaster 3250-d

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