Honda BF8D Owner's Manual
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Honda BF8D Owner's Manual

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  • Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
  • Page 3 INTRODUCTION Congratulations on your selection of We suggest you read the warranty a Honda outboard motor. We are policy to fully understand its certain you will be pleased with your coverage and your responsibilities of purchase of one of the finest ownership.
  • Page 4 INTRODUCTION A FEW WORDS ABOUT You will find important safety information in a variety of forms, including: SAFETY Safety Labels − on the outboard motor. Your safety and the safety of others − are very important. And using this Safety Messages preceded by a safety alert symbol and one of outboard motor safely is an important...

  • Page 5: Table Of Contents

    CONTENTS OUTBOARD MOTOR SAFETY ........Gearshift/Throttle Control Lever ......28 IMPORTANT SAFETY INFORMATION ....Power Tilt Switch (T type) ........29 SAFETY LABEL LOCATIONS ........ Manual Relief Valve (T type) ....... . 29 Tilt Lock Lever (G and T types) ......
  • Page 6 CONTENTS INSTALLATION ............37 STOPPING THE ENGINE ........57 POWER REQUIREMENTS ........37 Emergency Engine Stopping ........ . 57 BOAT TRANSOM REQUIREMENTS ....37 Normal Engine Stopping ........57 INSTALLATION POSITION ........37 GEARSHIFT AND ATTACHMENT ............
  • Page 7 CONTENTS Engine Oil Recommendations ........78 TRANSPORTING ............98 Gear Case Oil Level Check ........78 WITH OUTBOARD MOTOR INSTALLED Gear Case Oil Change ..........79 ON BOAT ............. . 98 Lubrication Points ............81 WITH OUTBOARD MOTOR REMOVED Spark Plug Service ............
  • Page 8 CONTENTS TECHNICAL AND CONSUMER This Owner’s Manual uses the following Type names INFORMATION ..........110 when describing an operation unique to a particular Type: TECHNICAL INFORMATION ......110 ........Tiller handle type: Remote control type: Power tilt type: Gas assist tilt type: Check the type of your outboard motor and read this Owner’s Manual thoroughly before operation.

  • Page 9: Outboard Motor Safety

    Operator Responsibility Attach the emergency stop switch INFORMATION lanyard securely to the operator. It is the operator’s responsibility to The Honda BF8D/BFP8D/BF9.9D/ provide the necessary safeguards Always wear a PFD (Personal BFP9.9D/BF15D/BFP15D and to protect people and property. Flotation Device) while on the...
  • Page 10 OUTBOARD MOTOR SAFETY Refuel With Care Carbon Monoxide Hazard Gasoline is extremely flammable, Exhaust contains poisonous carbon and gasoline vapor can explode. monoxide, a colorless, odorless gas. Refuel outdoors, in a well- Breathing carbon monoxide can ventilated area, with the engine cause loss of consciousness and may stopped.
  • Page 13 OUTBOARD MOTOR SAFETY FUEL CAUTION GASOLINE FLAMMABLE DANGER GAZOLINE INFLAMMABLE DANGEREUX GASOLINA PELIGRO FLAMABLE CAUTION GASOLINE FLAMMABLE DANGER KEEP TOTALLY CLOSED WHEN GAZOLINE INFLAMMABLE DANGEREUX NOT IN USE. KEEP AWAY FROM HEAT, SPARKS, AND OPEN FLAME. SECURE ABOVE DECK IN WELL DANGER VENTILATED AREA.
  • Page 14 If any fuel is spilled, Gasoline is harmful or fatal make sure that the area is if swallowed. Keep the fuel dry before starting the Honda outboard motor is tank out of reach of engine. designed to give safe and children.

  • Page 16: Controls And Features

    CONTROLS AND FEATURES Model BF9.9D BFP9.9D Type SHSA LHSA LRA LRTC XHA XHSA LHSC LHTA XHTA LRTA XRTA SHSC XHSC Shaft Length Tiller Handle Remote Control Electric Starter Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer ＊ ＊ ＊...

  • Page 17: Control And Feature

    CONTROLS AND FEATURES Model BF15D BFP15D Type SHSA LHSA SHTA LHGC LHTA LRTA XHTA XRTA SHSC Shaft Length Tiller Handle Remote Control Electric Starter Gas Assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer ＊ ＊ ＊ Optional equipment Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
  • Page 18 CONTROLS AND FEATURES Model BF20D Type SHSC SHTA LHTA LHGC SRTA LRTA LHTC LRTC Shaft Length Tiller Handle Remote Control Electric Starter Gas Assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer ＊ ＊ ＊ Optional equipment Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
  • Page 20 CONTROLS AND FEATURES OIL PRESSURE INDICATOR CHOKE KNOB (manual choke type) EMERGENCY STOP SWITCH CLIP THROTTLE FRICTION ADJUSTER THROTTLE GRIP ELECTRIC STARTER BUTTON FUEL HOSE (electric start type) CONNECTOR EMERGENCY EMERGENCY STOP STOP SWITCH SWITCH LANYARD STEERING FRICTION LEVER POWER TILT SWITCH (T type)
  • Page 22 CONTROLS AND FEATURES Remote Control box (R Type) [standard equipment (Canadian types)] [optional equipment (American types)] GEARSHIFT/THROTTLE CONTROL LEVER NEUTRAL RELEASE LEVER POWER TILT SWITCH OIL PRESSURE INDICATOR (T type) OVERHEAT INDICATOR FAST IDLE LEVER SPARE SWITCH CLIP BUZZER (inside box) REMOTE CONTROL FRICTION ADJUSTER IGNITION SWITCH...
  • Page 23 CONTROLS AND FEATURES Tachometer Portable Fuel Tank [optional equipment (R type)] FUEL GAUGE VENT KNOB FUEL TANK FUEL HOSE FUEL FILLER CAP TACHOMETER PRIMING BULB FUEL HOSE CONNECTOR (FEMALE)

  • Page 24: Controls

    CONTROLS AND FEATURES CONTROLS Choke Knob The emergency stop switch has (manual choke type) controls for normal engine stopping H Type (tiller handle) and emergency engine stopping. CHOKE KNOB Emergency Stop Switch Clip and The emergency stop switch clip must Emergency Stop Switch be inserted in the emergency stop switch in order for the engine to start...

  • Page 25: Throttle Grip

    CONTROLS AND FEATURES Throttle Grip Throttle Friction Adjuster Gearshif t Lever THROTTLE INDEX R (reverse) MARK N (neutral) THROTTLE FRICTION F (forward) ADJUSTER GEARSHIFT LEVER RELEASE THROTTLE GRIP THROTTLE GRIP The throttle grip controls engine The throttle friction adjuster adjusts The gearshift lever is used to select F speed.

  • Page 26: Starter Grip

    CONTROLS AND FEATURES Starter Grip Electric Starter Button (types Steering Friction Lever equipped with electric starter) STARTER GRIP ELECTRIC STARTER BUTTON EMERGENCY STOP STEERING FRICTION LEVER SWITCH CLIP Pulling the starter grip operates the Press the starter button to operate the The steering friction lever adjusts recoil starter to crank the engine for electric starter for starting the engine.

  • Page 27: Power Tilt Switch (T Type)

    CONTROLS AND FEATURES Power Tilt Switch (T type) During shallow water operation, beaching, launching, or mooring, proceed at low speed with a small throttle opening and tilt the outboard motor up as necessary (p. Press DN to tilt the outboard motor down.

  • Page 28: R Type (Remote Control)

    CONTROLS AND FEATURES R Type (remote control) Emergency Stop Switch Clip and The ignition switch controls the [standard equipment (Canadian Emergency Stop Switch ignition system and the starter motor. types)] [optional equipment (American Turning the ignition switch key to the EMERGENCY STOP SWITCH types)]...

  • Page 30: Gearshift/Throttle Control Lever

    CONTROLS AND FEATURES Gearshif t/Throttle Control GEARSHIFT/THROTTLE CONTROL LEVER Lever N (neutral) GEARSHIFT/THROTTLE 30° 30° CONTROL LEVER F (forward) R (reverse) ENGINE SPEED ENGINE SPEED HIGH HIGH NEUTRAL RELEASE LEVER The control lever automatically locks The gearshift/throttle control lever A friction adjuster near the base of itself in the N (neutral) position.

  • Page 31: Power Tilt Switch (T Type)

    Should this happen it changing the angle of the outboard will be necessary to consult your motor. authorized Honda Marine dealer and have the system refilled. The outboard motor can be tilted manually after opening the manual relief valve. This allows the outboard motor to be tilted up or down when no battery is connected.

  • Page 33: Tilt Lever (Manual Tilt Type)

    CONTROLS AND FEATURES Tilt Lever (manual tilt/XH and R types) (G and T types) (manual tilt type) TILT LEVER ADJUSTING ROD ADJUSTING ROD (G type) (storage location) There are four transom angle TILT adjustment positions. Three are controlled by the adjusting rod and the fourth is controlled by the stern bracket.

  • Page 34: Instruments

    22°, 37°, 63° or 64° (G type: 64°) on P. BF8D/BFP8D/BF9.9D/BFP9.9D 63° : Tiller handle S and L type. 64° : Tiller handle X type and Remote control type.

  • Page 35: Indicators

    CONTROLS AND FEATURES INDICATORS Overheat Indicator When the green light is lit, oil (R type) pressure is OK. Oil Pressure Indicator (R type) If oil pressure becomes low, the green light will go off, and the engine protection system will limit engine speed.

  • Page 36: H Type

    CONTROLS AND FEATURES Cooling System Indicator (H type) The cooling system indicator port can When the overheat protection system also become plugged. is activated, the engine speed will be reduced to 1,800 rpm. If the condition persists for another 20 seconds, the engine will shut off.

  • Page 37: Other Features

    CONTROLS AND FEATURES OTHER FEATURES Automatic Choke (types Anodes equipped with electric starter) Rev Limiter The engine is equipped with an The engine is equipped with a rev automatic choke so that the choke limiter to prevent the possibility of system operation is not needed when mechanical damage from excessive starting the engine.

  • Page 38: Portable Fuel Tank

    CONTROLS AND FEATURES Portable Fuel Tank Fuel Filler Cap Vent Knob Fuel Priming Bulb VENT KNOB OUTLET END (OUTBOARD MOTOR) PRIMING BULB INLET END FUEL FILLER CAP (TANK) The portable fuel tank has a capacity The fuel filler cap is provided with a A priming bulb is built into the fuel US gal ( L) and has a fuel vent knob to seal the portable fuel...

  • Page 39: Installation

    4 in (100 mm) or more below the REQUIREMENTS essential for safe boating and good surface of the water. For unusual performance. Follow the installation situations, see your Honda Marine instructions provided in this manual. Honda BF8D/BFP8D/BF9.9D/ dealer for advice. BFP9.9D/BF15D/BFP15D and...

  • Page 40: Attachment

    INSTALLATION ATTACHMENT When the outboard motor is installed contact the boat manufacturer and (types with clamp screws) extremely low, the idle port may be follow their recommendations for immersed and the engine may corrective action. become hard to start or may run poorly.

  • Page 41: Transom Angle Adjustment

    INSTALLATION (types without clamp screws) TRANSOM ANGLE ADJUSTMENT WASHER LOCK NUT Use the transom angle adjustment rod ) to adjust the angle of the outboard motor so the propeller is perpendicular to the surface of the BOLTS WASHER water. CARRYING HANDLE WASHER LOCK NUT...

  • Page 42: Battery Connections

    INSTALLATION BATTERY CONNECTIONS Types With Electric Starter Honda BF8D/BFP8D/BF9.9D/ BFP9.9D/BF15D/BFP15D and BF20D outboard motors produce a These types are equipped with − TO ACCESSORIES 12-volt, 6 or 12-ampere battery- battery cables. The positive (+) cable charging current and are equipped for has a red band at the battery connection to a 12-volt battery.
  • Page 43 INSTALLATION Plug and Receptacle Battery (types without electric starter) For complete information, refer to − TO BATTERY the battery manufacturer’s instructions. Minimum Requirements 12V-35Ah (CCA 270) DC RECEPTACLE COVER BATTERY − TO ACCESSORIES To prepare the outboard motor for connection to a battery, pull the cover off the DC receptacle, connect the battery charging wires to the plug.

  • Page 45: Before Operation

    Familiarize yourself with all laws Honda Marine dealer correct it, the OFF position. and regulations relating to boating before you operate the outboard and the use of outboard motors.
  • Page 46 BEFORE OPERATION Safety Inspection Maintenance Inspection Check the emergency stop switch for proper operation (p. 22 26 Look around the outboard motor Start the engine. Make sure the Check the engine oil level (p. for signs of oil or gasoline leaks. engine stops by pulling the Running the engine with a low oil emergency stop switch clip from...

  • Page 47: Operation

    OPERATION SAFE OPERATING BREAK-IN PROCEDURE Next 60 minutes: PRECAUTIONS Run the engine up to a maximum of Break-in period: 10 hours 4,000 to 5,000 rpm, which is about To safely realize the full potential of 50% to 80% of maximum throttle this outboard motor, you need a Proper break-in operation allows the opening.

  • Page 49: Portable Fuel Tank

    OPERATION PORTABLE FUEL TANK Secure the portable fuel tank in the Do not allow water to enter the idle boat so that it won’t move around exhaust port or the engine can be and become damaged. damaged. Gasoline is highly flammable and explosive.

  • Page 50: Fuel Hose Connections

    OPERATION FUEL HOSE CONNECTIONS FUEL PRIMING Connect the fuel hose to the tank and the outboard motor, as shown. Be Turn the portable fuel tank vent knob sure both connectors snap securely If you are using a portable fuel tank, counterclockwise to the open into place.

  • Page 51: Infrequent Or Occasional Use

    OPERATION INFREQUENT OR STARTING THE ENGINE The engine will not start or run, OCCASIONAL USE unless the emergency stop switch H Type (tiller handle) clip is in the emergency stop If your outboard motor will be used switch. on an infrequent or intermittent basis, EMERGENCY STOP please refer to the fuel section of the The emergency stop switch clip...
  • Page 53 OPERATION Electric starter (Manual choke type) (electric start type) If the choke knob was pulled to Direction to pull Press the electric starter button and the ON position to start the engine, hold it there until the engine starts. gradually push it to the OFF position as the engine warms up.

  • Page 54: R Type (Remote Control)

    OPERATION R Type (remote control) Put the emergency stop switch clip N (neutral) [standard equipment (Canadian in the emergency stop switch, and types)] attach the emergency stop switch [optional equipment (American lanyard securely to the operator or types)] to the operator’s PFD (Personal Flotation Device).
  • Page 55 OPERATION START FAST IDLE Using the electric starter f or more than 5 seconds at a time will FAST IDLE RANGE overheat the starter motor and can damage it. LOWEST POSITION Turning the ignition switch key to the START position while the engine is running can damage the starter motor and f lywheel.

  • Page 56: Emergency Starting

    OPERATION EMERGENCY STARTING Before getting underway, allow FAST IDLE LEVER the engine to warm-up sufficiently to ensure good performance. If the battery is discharged, or the starter motor and the recoil starter are Above 41°F (5°C), warm-up the inoperative, you can start the engine engine for 2 or 3 minutes.
  • Page 57 OPERATION NEUTRAL START CABLE Set the controls the same as for Keep away from moving parts normal starting (see pages − while pulling the rope. ). Use the choke and fast idle controls if needed. If necessary, rewind the rope and pull again.
  • Page 58 (p. ), and Have your closest authorized cooling system indicator (p. Honda Marine dealer check your electrical system and correct the Leave the recoil starter assembly problem so that you can use the off, but install the engine cover electric starter.

  • Page 59: Stopping The Engine

    OPERATION STOPPING THE ENGINE N (neutral) To stop the engine in an emergency, pull the emergency stop switch clip Emergency Engine Stopping out of the engine or emergency stop switch by pulling the emergency stop switch lanyard. EMERGENCY STOP SWITCH LANYARD We suggest that you stop the engine this way occasionally to verify that the engine and emergency stop...
  • Page 60 OPERATION Turn the ignition switch key to the OFF position or press the emergency stop switch until the engine stops. When the boat is not in use, remove and store the ignition switch key and the emergency stop EMERGENCY STOP SWITCH switch clip and lanyard.

  • Page 61: Gearshift And Throttle Operation

    OPERATION GEARSHIFT AND To shift gears, turn the throttle grip to THROTTLE OPERATION the SLOW position; then move the THROTTLE FRICTION gearshift lever to select the F ADJUSTER H Type (tiller handle) (forward), N (neutral), or R (reverse) gears. The engine can be started with the gearshift lever in the N (neutral) position only.

  • Page 62: R Type (Remote Control)

    OPERATION R Type To shift gears, move the control lever (remote control) to select the F (forward), N (neutral), or R (reverse) gear. TO INCREASE CONTROL The control lever cannot be moved FRICTION LEVER from the N (neutral) position unless the neutral release lever is squeezed.

  • Page 63: Steering

    OPERATION STEERING R Type (remote control) H Type (tiller handle) Steer the boat in the same manner as an automobile. STEERING FRICTION LEVER Steer by moving the tiller handle Use the steering friction lever to help opposite the direction you want the hold a steady course while cruising.

  • Page 64: Cruising

    OPERATION CRUISING Transom Angle When cruising into a high wind, adjust the outboard motor down Engine Speed Install the outboard motor at the best slightly to level the boat and improve transom angle for stable cruising and stability. With a tail wind, adjust the For best fuel economy, limit the maximum power.
  • Page 65 OPERATION BOW TOO LOW DUE TO Outboard Motor Angle (Cruising) LOAD IN THE FRONT OUTBOARD MOTOR ANGLE ADJUSTED TOO LOW O.K. CORRECT GIVES MAXIMUM PERFORMANCE BOW TOO HIGH DUE TO LOAD IN THE REAR OUTBOARD MOTOR ANGLE ADJUSTED TOO HIGH...

  • Page 66: Shallow Water Operation

    OPERATION SHALLOW WATER To tilt the outboard motor, move the OPERATION tilt lever to the TILT position, then raise the outboard motor to the 22° or An excessive trim/tilt angle during Manual tilt Type 37° position by pulling on the engine operation can cause propeller cover grip.
  • Page 67 OPERATION T Type G Type ENGINE COVER GRIP When operating in shallow water, use When operating in shallow water, tilt the power tilt switch to tilt the the outboard motor, using the tilt outboard motor, so the propeller and lever, so the propeller and gear case TILT LEVER gear case won’t hit the bottom.
  • Page 68 OPERATION To return the outboard motor to the normal operating position, move the Do not use the tiller handle as a tilt lever to the RUN (LOCK) lever to raise the outboard motor. position. You may need to raise the Applying excessive f orce to the tiller outboard motor slightly to disengage handle can damage it.

  • Page 69: Mooring, Beaching, Launching

    OPERATION MOORING, BEACHING, Manual tilt Type G Type LAUNCHING Use the tilt lever to raise and lower Before tilting up, leave the outboard the outboard motor as described on motor in the running position for one minute after stopping the engine to G and T Types drain the water from inside the engine.
  • Page 70 Honda Marine dealer LOCK position. Damage to the and have the system refilled. power tilt system may occur.

  • Page 71: Servicing Your Outboard Motor

    EPA standards. recommendations applicable to your Always follow the individual needs and use. inspection and maintenance Honda will not deny a claim for recommendations and warranty coverage simply because schedules in this Owner’s you did not maintain your outboard. Manual.

  • Page 72: Maintenance Safety

    SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SAFETY Safety Precautions Read the instructions before you begin, and make sure you have the Some of the most important safety Make sure the engine is off before tools and skills required. precautions follow. However, we you begin any maintenance or cannot warn you of every repairs.

  • Page 73: Tool Kit And Emergency Starter Rope

    SERVICING YOUR OUTBOARD MOTOR TOOL KIT AND TOOL KIT EMERGENCY STARTER ROPE 8 mm WRENCH PLIERS × 12 mm WRENCH PHILIPS SCREWDRIVER SPARK PLUG WRENCH EMERGENCY STARTER ROPE OIL CHECK SCREWDRIVER 10 mm SOCKET WRENCH The following tools are supplied with the outboard motor for simple FLAT SCREWDRIVER maintenance procedures and...

  • Page 74: Maintenance Schedule

    These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. For professional commercial use, log hours of operation to determine proper maintenance intervals.
  • Page 75 These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures. For professional commercial use, log hours of operation to determine proper maintenance intervals.

  • Page 76: Manual Relief Valve (T Type)

    Should this happen it (FRONT) will be necessary to consult your authorized Honda Marine dealer and have the system refilled. The outboard motor can be tilted manually after opening the manual relief valve. This feature enables the outboard motor to be tilted when no battery is connected.

  • Page 77: Engine Oil Level Check

    SERVICING YOUR OUTBOARD MOTOR Engine Oil Level Check (INSTALLATION) OIL FILLER CAP Check the engine oil level with the engine stopped and the outboard motor in the vertical position. Unlatch and remove the engine cover. Remove the dipstick and wipe it clean.

  • Page 78: Engine Oil Change

    SERVICING YOUR OUTBOARD MOTOR Engine Oil Change An engine oil evacuation device may Improper disposal of engine oil be used to remove the engine oil. can be harmf ul to the environment. If you change your own oil, please Drain the used oil while the engine is dispose of the used oil properly.

  • Page 79: Oil Filter Change

    Using the wrong f ilter, or a non- water intakes bef ore running the Honda f ilter which is not of engine. equivalent quality, may cause Do not run the engine with the engine damage.

  • Page 80: Engine Oil Recommendations

    SERVICING YOUR OUTBOARD MOTOR Engine Oil Recommendations Gear Case Oil Level Check If Honda 10W-30 FC-W oil is not available, Honda recommends that Oil is a major factor affecting you use API service category SG, SH Check the gear case oil level with the performance and service life.

  • Page 81: Gear Case Oil Change

    If water or contaminated (milky- colored) oil flows out the drain hole when the screw is removed, have the outboard motor checked by an authorized Honda Marine dealer. Place a suitable container below the oil drain hole to catch the used oil, then remove the oil level screw and oil drain screw.
  • Page 82 SERVICING YOUR OUTBOARD MOTOR OIL LEVEL SCREW TORQUE: 4.8 lbf·ft (6.5 N·m , 0.66 kgf·m) Avoid losing more than 1 fl oz (30 cm ) while reinstalling the drain screw. OIL DRAIN SCREW TORQUE: 4.8 lbf·ft (6.5 N·m , 0.66 kgf·m) GEAR OIL BOTTLE Add oil through the oil drain hole until it flows out the oil level hole,...

  • Page 83: Lubrication Points

    To prevent corrosion, apply anticorrosion oil to pivot surf aces where grease cannot penetrate. TILT SHAFT ADJUSTING ROD/ TILT STOPPER PROPELLER SHAFT Apply Honda Marine Corrosion Inhibitor (or equivalent) to all areas under the engine cover and any exposed metal surfaces except the belts.

  • Page 84: Spark Plug Service

    SERVICING YOUR OUTBOARD MOTOR Spark Plug Service SIDE ELECTRODE New plug Plug needing RECOMMENDED SPARK PLUGS: 0.031 − 0.035 in replacement CR5EH-9 (NGK) (0.8 − 0.9 mm) U16FER9 (DENSO) SEALING Incorrect spark plugs can cause WASHER engine damage. INSULATOR SPARK PLUG SPARK PLUG CAP WRENCH Inspect the spark plugs.

  • Page 85: Refueling

    30 day period, we If reinstalling the used spark plug, recommend adding Honda Marine − tighten 1/8 1/4 turn after the Fuel Stabilizer each time you refuel.
  • Page 86 SERVICING YOUR OUTBOARD MOTOR Turn the vent knob Press down the pressure relief tab, SAFE FILL LEVEL counterclockwise all the way to and then turn the fuel filler cap 1/4 open the vent. counterclockwise. Release the pressure relief tab. Wait to relieve pressure.

  • Page 87: Fuel Recommendations

    SERVICING YOUR OUTBOARD MOTOR FUEL RECOMMENDATIONS Never refill the fuel tank inside a building where gasoline fumes Use unleaded gasoline with a pump Gasoline is highly may reach flames or sparks. Keep octane rating of 86 or higher. flammable and explosive. gasoline away from appliance pilot Your outboard motor is certified to lights, barbecues, electric...

  • Page 88: Fuel Filter Inspection And Replacement

    SERVICING YOUR OUTBOARD MOTOR Fuel Filter Inspection and Engine damage or performance Replacement problems that result from using a fuel with percentages of ethanol or The fuel filter is located under the Gasoline is highly flammable and explosive. methanol greater than shown above engine cover, on the right side of the are not covered under warranty.
  • Page 89 SERVICING YOUR OUTBOARD MOTOR Inspect the filter for water and/or Disconnect the fuel hose connector sediment accumulation. from the outboard motor, and place commercially available hose If the filter is OK, reinstall it. If clips on the fuel hoses on each side water and/or sediment are present, of the filter to prevent fuel leakage UNLATCH...

  • Page 90: Portable Fuel Tank And Tank Filter Cleaning

    SERVICING YOUR OUTBOARD MOTOR Portable Fuel Tank and Tank Fuel Tank Filter Cleaning Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep ARROW (Fuel Flow Direction) heat, sparks, and flame away.

  • Page 91: Recoil Starter Rope Inspection

    SERVICING YOUR OUTBOARD MOTOR Fuel Tank Filter Recoil Starter Rope Inspection Anode Replacement CONNECTOR 5 mm SCREWS (4) GASKET RECOIL STARTER ROPE ANODES ANODE (G and T types) FUEL TANK FILTER FUEL TANK FILTER JOINT (Fuel Hose Connector) Inspect the recoil starter rope, and Remove the four 5 mm screws replace it if it becomes frayed.

  • Page 92: Choke Knob Friction (Manual Choke Type)

    RPM. friction. Do not force the adjusting Removal nut. If it is too hard to turn by hand, contact your Honda Marine dealer COTTER PIN for assistance. If the choke knob returns to the OFF position by itself, you can adjust the friction that holds the knob in the ON position.
  • Page 93 CASTLE aligns with the cotter pin hole. Do not tighten past the first alignment Use a Honda Genuine stainless TOWARD GEAR CASE of the castle nut groove and the steel cotter pin or equivalent cotter pin hole.

  • Page 94: Cleaning And Flushing

    Touch up any damaged paint, and coat areas that may rust with Honda Disengage the emergency stop switch Corrosion Inhibitor, or equivalent. clip from the emergency stop switch,...
  • Page 95 CLEANING AND FLUSHING Flushing Without the Honda Garden Hose Adapter Running the engine without good It is necessary to run the engine water circulation can cause during the flushing procedure. For overheating and water pump safety, remove the propeller from the damage.

  • Page 96: Storage

    Please check with your servicing fuel deterioration. Fuel deterioration Add Honda Marine fuel stabilizer dealer f or local storage problems may occur in less than 15 following the instructions on the recommendations.
  • Page 97 DRAIN SCREW life by filling the fuel tank with fresh gasoline and adding Honda Gasoline is highly Marine fuel stabilizer following flammable and explosive. the directions on the container.

  • Page 98: Engine Oil

    STORAGE Engine Oil STORAGE PRECAUTIONS To carry the outboard motor, hold it by the carrying handle, or hold by the Change the engine oil and the oil Select a well-ventilated storage area. carrying handle and the lug beneath − filter (p. If possible, avoid storage areas with the engine cover latch, as shown.

  • Page 99: Removal From Storage

    STORAGE Any other horizontal storage position may cause damage to the outboard motor or oil leakage. Cover the outboard motor to keep out dust. Do not use plastic sheet as a dust cover. A nonporous cover will PROTECTOR CASE PROTECTOR trap moisture, promoting rust and corrosion.

  • Page 100: Transporting

    TRANSPORTING WITH OUTBOARD MOTOR WITH OUTBOARD MOTOR To carry, hold the outboard motor by INSTALLED ON BOAT REMOVED FROM BOAT the carrying handle, or hold by the carrying handle and the lug beneath When trailering a boat with the Secure the outboard motor in either the engine cover lock latch, as shown.

  • Page 101: Taking Care Of Unexpected Problems

    Use emergency starting Starter malfunction, switch Replace or repair faulty procedure (p. ), then take malfunction, or electrical problem components as necessary. outboard motor to an authorized in the starting circuit. Honda Marine dealer, or refer to the shop manual.

  • Page 102: Engine Will Not Start

    TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Check engine stop switch clip or Clip not inserted in emergency Insert clip in emergency stop emergency stop switch clip. stop switch. switch. Check control positions. Gearshift lever or control lever not Shift to neutral (p.
  • Page 103 Dry and reinstall spark plugs. Start engine). engine with choke and throttle open. Take outboard motor to an Carburetor malfunction, fuel pump Replace or repair faulty authorized Honda Marine dealer, failure, ignition malfunction, stuck components as necessary. or refer to the shop manual. valves, etc.

  • Page 104: Hard Starting Or Stalls After Starting

    TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS Possible Cause Correction AFTER STARTING Check control positions. Choke OFF (tiller handle and Pull choke knob to ON position, manual choke type). unless engine is warm (p. Throttle grip not in START Turn throttle grip to START position (tiller handle type).

  • Page 105: Engine Overheats

    Gap or replace spark plugs (p. improperly gapped. Take outboard motor to an Carburetor malfunction, fuel pump Replace or repair faulty authorized Honda Marine dealer, failure, ignition malfunction, etc. components as necessary. or refer to the shop manual. ENGINE OVERHEATS...

  • Page 106: Battery Will Not Charge And Electric Starter Will Not Operate

    TAKING CARE OF UNEXPECTED PROBLEMS BATTERY WILL NOT Remove and inspect the fuse. If SPARE 20A FUSE CHARGE AND ELECTRIC burnt out, install a replacement STARTER WILL NOT fuse of the specified rating. The OPERATE outboard motor only comes with one spare fuse in the fuse holder.

  • Page 107: Oil Pressure Indicator Goes Off And Engine Speed Is Limited

    If the engine protection system (GREEN) lubrication system. remains activated after 30 seconds, return to the nearest boat landing, and have the outboard motor inspected by an authorized Honda Marine dealer. (remote control type)

  • Page 108: Overheat And Engine Speed Is Limited

    TAKING CARE OF UNEXPECTED PROBLEMS OVERHEAT AND ENGINE (H type) Engine overheating may be the result SPEED IS LIMITED If the engine overheats, the engine of restricted water intake screens, or speed will be reduced to 1,800 rpm. there may be a problem with the If the condition persists for another cooling system thermostat or water 20 seconds, the engine will shut off.
  • Page 109 If there is still no water flowing from the cooling system indicator, or if the engine protection system remains activated after 30 seconds, return to the nearest boat landing, and have the outboard motor inspected by an authorized Honda Marine dealer.

  • Page 110: Submerged Outboard Motor

    If there is a Honda Marine dealership for half an hour. nearby, take the outboard motor to the dealer immediately. If you are far from a dealer, proceed as follows: Remove the spark plugs (p.
  • Page 111 As soon as possible, take the lubricate the inside of the cylinder. outboard motor to an authorized Honda Marine dealer for Reinstall the spark plugs, and put inspection and service. the emergency stop switch clip...

  • Page 112: Information

    TECHNICAL AND CONSUMER INFORMATION TECHNICAL INFORMATION PRODUCT IDENTIFICATION ENGINE SERIAL NUMBER NUMBER Serial Number Locations Record the product identification number, the engine serial number, and the date of purchase in the space provided on this page. You will need these numbers when ordering parts, and when making technical or warranty inquiries (p.

  • Page 113: Technical And Consumer Information

    3,000 For use at lower altitudes, have an feet (900 meters) or above, consult authorized Honda Marine dealer with your authorized Honda Marine modif y the carburetor f or the dealer. correct altitude range. Your dealer can determine the...
  • Page 114 Carbon monoxide does Honda engine within the emission Alterations that would cause the not react in the same way, but it is standards. engine to operate outside its design toxic.
  • Page 115 The emission control systems on the part will not adversely affect If you are aware of any of the your Honda engine were designed, emission performance. The following symptoms, have your built, and certified to conform with...
  • Page 116 TECHNICAL AND CONSUMER INFORMATION Star Label The Star Label means Cleaner Marine Engine US, Puerto Rico, and US Virgin Islands This engine has been certified as a: A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board.
  • Page 117 TECHNICAL AND CONSUMER INFORMATION The one-star label identifies engines that meet the Air Resources Board’s One Star Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than Emission conventional carbureted two-stroke engines. These engines are equivalent to the U.S.
  • Page 118 Lubrication system Specified oil Engine: API Service classification (SG, SH, SJ) SAE 10W-30 Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 119 Idle speed Valve clearance IN: 0.17 ± 0.02 mm See shop manual EX: 0.23 ± 0.02 mm (cold) Other specifications No other adjustments needed. Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 120 Lubrication system Specified oil Engine: API Service classification (SG, SH, SJ) SAE 10W-30 Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 121 Idle speed Valve clearance IN: 0.17 ± 0.02 mm See shop manual (cold) EX: 0.23 ± 0.02 mm Other specifications No other adjustments needed. Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 122 Lubrication system Specified oil Engine: API Service classification (SG, SH, SJ) SAE 10W-30 Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 123 Idle speed Valve clearance IN: 0.17 ± 0.02 mm See shop manual EX: 0.23 ± 0.02 mm (cold) Other specifications No other adjustments needed. Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 124 Lubrication system Specified oil Engine: API Service classification (SG, SH, SJ) SAE 10W-30 Gear case: API Service classification (GL-4) SAE 90 Hypoid gear oil Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 125 Idle speed Valve clearance IN: 0.17 ± 0.02 mm See shop manual (cold) EX: 0.23 ± 0.02 mm Other specifications No other adjustments needed. Honda outboard motors are power rated in accordance with NMMA procedures and using the ICOMIA standard 28/23.
  • Page 126 Service Manager or the boating experience. dealership’s owner. These publications will give you Visit www.honda-marine.com and If you need to contact Honda additional information for click on PARTS & ACCESSORIES regarding your experiences with your maintaining and repairing your...
  • Page 127 Please include the following It is important to realize that your information in your communication: warranty applies to defects in Your new Honda is covered by the material or workmanship of your Your name, address and telephone following warranties: Honda. Your warranty coverage does...
  • Page 128 (such as spark plug(s), water pump, contact the owner of the dealership or etc.). their designated representative. As the owner of a Honda product, your servicing dealer may ask you to authorize an inspection. If the problem is covered under warranty, your dealer will perform any warranty repairs for you at no cost.

  • Page 129: Warranty Statements

    TECHNICAL AND CONSUMER INFORMATION Warranty Statements The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico, or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada. The product warranty is only valid in the country where the product was purchased.
  • Page 130 First, contact the owner of the Warranty: dealership involved; normally this should resolve the American Honda will repair or replace, at its option, any problem. However, if you should require further part that is proven to be defective in material or...
  • Page 131 Parts affected or damaged by an abuse, submersion implied warranties: and/or collision American Honda disclaims any responsibility for loss of Normal wear and tear time or use of the outboard, revenue, or the equipment in Fuel contamination and water entering engine through...
  • Page 132 TECHNICAL AND CONSUMER INFORMATION Accessories and Replacement Parts This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746. Products Covered by Warranty: Length of Warranty: (from date of original retail purchase)
  • Page 133 TECHNICAL AND CONSUMER INFORMATION To Obtain Warranty Service: how long an implied warranty lasts and/or do not allow You must, at your expense, take the Honda Outboard the exclusion or limitation of incidental or consequential Motor product accessory or replacement part or the...
  • Page 134 Emission Control System Warranty parts and labor. Your new Honda outboard engine complies with both the U.S. EPA and State of California emission regulations. Your emission control system may include such parts as...
  • Page 135 American has failed due to abuse, neglect, improper maintenance, Honda Motor Co., Inc. A list of warranty parts is on page or unapproved modifications. 135 . Normal maintenance items, such as spark plugs and...
  • Page 136 American Honda Motor Co., alteration of any part. Inc. to sell and service that Honda Marine product during This warranty does not cover replacement of expendable his normal business hours. Claims for repair or...
  • Page 137 TECHNICAL AND CONSUMER INFORMATION EMISSION CONTROL SYSTEM WARRANTY PARTS: SYSTEMS COVERED BY THIS PARTS DESCRIPTION WARRANTY: Fuel Metering Carburetor assembly, Throttle body, Fuel injector, Fuel pump, Fuel pressure regulator, Throttle position sensor, Intake air temperature sensor, Engine temperature sensor, Manifold absolute pressure sensor, Idle air control valve, Barometric pressure sensor, Fuel line solenoid valve, Intake manifold, Intake valves, and Oxygen sensor or Air fuel ratio sensor Evaporative...
  • Page 138 Honda Canada Inc. and/or Honda Motor Co. Ltd., as an authorized Honda dealer which has been registered appropriate from the context. at the time of purchase on a form provided by Honda, which has had set-up and pre-delivery service HONDA WARRANTS THAT each new Honda marine...
  • Page 139 Any marine products modified, altered, disassembled expense, during normal service hours, to any authorized or remodelled; Honda Marine dealership. If you are unable to obtain or Normal maintenance services, including tightening of are dissatisfied with the warranty service you receive, nuts, bolts and fittings and engine tune-up and the first contact the owner of the dealership involved;...
  • Page 140 New genuine Honda replacement parts or accessories responsibility for loss of time or use of the product, sold to a consumer or installed by an authorized Honda transportation or towing costs or any other indirect, Marine dealer which are not covered by the...
  • Page 141 INDEX Anodes ................35 CRUISING ..............62 Replacement .............. . 89 Customer Service Information ........124 ARE YOU READY TO GET UNDERWAY? ....43 ATTACHMENT ............38 Distributor’s Limited Warranty ........127 Automatic Choke Distributor’s Warranty ..........
  • Page 142 . 35 HARD STARTING OR STALLS AFTER OUTBOARD MOTOR SAFETY ........STARTING ............. . 102 Overheat Indicator (R type) .......... . 33 Honda Publications ............124 OVERHEAT AND ENGINE SPEED IS LIMITED ..............106 Ignition Switch .............. . 26 IMPORTANT SAFETY INFORMATION ....
  • Page 143 INDEX PORTABLE FUEL TANK ........36, 47 STEERING ..............61 Portable Fuel Tank and Tank Filter Cleaning ....88 H Type (tiller handle) ..........61 POWER REQUIREMENTS ......... . 37 R Type (remote control) ..........61 Power Tilt Switch (T type) Steering Friction Lever ..........
  • Page 144 INDEX Tachometer [optional equipment (R type)] ....32 TAKING CARE OF UNEXPECTED PROBLEMS . 99 ..TECHNICAL AND CONSUMER INFORMATION ............110 TECHNICAL INFORMATION ........110 THE IMPORTANCE OF MAINTENANCE ....69 Throttle Friction Adjuster ..........
  • Page 145 MEMO...
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