Related Manuals for Toro 04038
Summary of Contents for Toro 04038
- Page 1 Form No. 3385-993 Rev A Greensmaster ® 1010 and 1616 Mower Model No. 04038—Serial No. 314004001 and Up Model No. 04039—Serial No. 314004001 and Up *3385-993* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Backlapping the Reel..........36 Introduction ..............2 Storage ................36 Safety ................4 Safe Operating Practices........... 4 Toro Mower Safety ..........5 Model 04038............6 Model 04039............6 Safety and Instructional Decals ......... 7 Setup ................9 1 Installing and Adjusting the Handle ......9 2 Installing the Kickstand (Model GR1610) ....10... -
Page 4: Safety
• Check that operator's presence controls, safety switches kit. See your Authorized Toro Dealer. and shields are attached and functioning properly. Do not operate unless they are functioning properly. Training Operation •... -
Page 5: Toro Mower Safety
Never remove fuel cap or add fuel with the engine running. Toro Mower Safety • Allow engine to cool before refueling. The following list contains safety information specific to Toro • Never refuel the machine indoors. products or other safety information that you must know that •... -
Page 6: Model 04038
Keep everyone away. Sound power level was determined according to the • To ensure safety and accuracy, have an Authorized Toro procedures outlined in ISO 11094. Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should Sound Pressure Level be 3475 ±... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. - Page 8 115-1720 1. Forward 3. Neutral 2. Drive wheel 120-2727 1. Brake—to engage, pull the 2. Parking brake—to lock, lever toward the handle; pull the lever toward the to disengage, release the handle, press the button lever. in and release the lever against the locking button;...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional). -
Page 10: Installing The Kickstand (Model Gr1610)
Adjusting the Handle 4. Squeeze the handle ends inward and install them on the mounting pins (Figure 3). 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 2). 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure 2). -
Page 11: Installing The Transport Wheel Shafts
Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 688 to 101 N-m (5 to 75 ft-lb). 3. Mount the kick stand to each side of the frame with 5. -
Page 12: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure 9). G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 13: Product Overview
Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1. -
Page 14: Recoil Starter
The choke lever (Figure 14) is located on the left front of the Specifications engine. The lever has 2 positions: Run and Choke. Move the lever to the Choke position when starting a cold engine. After Model 04038 Model 04039 the engine starts, move the lever to the Run position. Width... -
Page 15: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. - Page 16 DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness.
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Page 17: Breaking-In The Machine
Breaking-in the Machine Starting and Stopping the Engine Refer to the Engine Manual supplied with the machine for oil change and maintenance procedures recommended during Note: For illustrations and descriptions of the controls the break-in period. referenced in this section, refer to the Controls (page 13) section in Product Overview (page 13). -
Page 18: Preparing To Mow
Operating Tips 4. Set the throttle control to Slow, raise the front of the machine up slightly, gradually engage the traction drive and slowly increase the engine speed. Before Mowing 5. Adjust the throttle to operate the mower at the desired •... -
Page 19: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 20: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 21: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 19 •... -
Page 22: Engine Maintenance
Engine Maintenance Checking the Engine Oil Level 1. Position the mower so that the engine is level and clean around the oil level gauge (Figure 22). Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. -
Page 23: Changing The Engine Oil
Changing the Engine Oil distribute the oil thoroughly. An oil damp element is desirable. 1. Start and run the engine for a few minutes to warm the engine oil. 2. Place a drain pan at the rear of machine, under the drain plug (Figure 22). -
Page 24: Replacing The Spark Plug
Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inches). Cleaning the Fuel Filter 1. Pull the molded wire off of the spark plug (Figure 26). Service Interval: After the first 20 hours Every 100 hours 1. -
Page 25: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 26 Figure 33 1. Service/Parking brake 2. Front jam nut Figure 31 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 32). G016991 Figure 32 1.
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Page 27: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6. - Page 28 Adjusting the Primary V-Belts 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the 1. To adjust the belt tension on primary V-belts, first threads engage in the insert. The gap allows visual check the adjustment of the traction control.
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Page 29: Replacing The Differential Belt
Figure 41 G016992 Figure 40 1. Differential cover sections 3. Right rear bearing housing 2. Front clutch housing 1. Locknut 3. Idler pulley 2. Belt guide 4. Idler arm 5. Loosen the idler pulley mounting nut on the differential idler pulley and pivot the idler pulley counterclockwise 7. -
Page 30: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 31: Adjusting The Bedknife To The Reel
5. Insert the 0.05 mm (0.002 inch) shim between the marked blade and the bedknife edge at the point where the marked blade crosses the bedknife edge. 6. Turn the right bedbar adjusting screw until you feel light pressure (i.e. drag) on the shim by sliding it side-to-side (Figure 45). -
Page 32: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut 1. Verify that the rear roller is level and that the bedknife to reel contact is correct. Tip the mower back on the handle to expose the front and rear rollers and the bedknife. 2. Loosen the locknuts securing the height-of-cut arms to the height-of-cut brackets (Figure 47). -
Page 33: Adjusting The Grass Shield Height
Adjusting the Grass Shield when the turf is extremely wet. By contrast, adjust the bar further away from the reel when turf conditions are Height dry. The bar should be parallel to the reel to ensure optimum performance. Adjust the bar whenever the Adjust the shield to ensure proper grass clipping discharge shield height is adjusted or when the reel is sharpened into the basket. -
Page 34: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 112-9281-01 Less Standard Greensmaster 1010 112-9279-03 Aggressive Greensmaster More... -
Page 35: Servicing The Bedbar
Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6241 Narrow Wiehle Greensmaster 1010 2.0 inches Aluminum Standard, 0.2 Spacing 88-6790 Wide Wiehle Greensmaster 1010 2.0 inches Aluminum More Penetration, 0.43 Spacing 104-2642 Full Roller Greensmaster 1010 2.0 inches Steel Least Penetration 71-1550 Wiehle Roller... -
Page 36: Storage
Note: Do not store stabilizer/conditioned 3. Backlap according to the procedure in the Toro gasoline over 90 days. Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. - Page 37 Notes:...
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Page 40: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.