Related Manuals for Toro 04038
Summary of Contents for Toro 04038
- Page 1 Form No. 3391-564 Rev A Greensmaster ® 1010 and 1610 Mower Model No. 04038—Serial No. 315000001 and Up Model No. 04039—Serial No. 315000001 and Up *3391-564* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 1. Safety alert symbol. the muffler assembly. Genuine Toro spark arresters are approved by the USDA This manual uses 2 words to highlight information. Forestry Service. Important calls attention to special mechanical information...
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Page 3: Table Of Contents
Servicing the Bedbar ..........36 Safety ................4 Backlapping the Reel..........37 Safe Operating Practices........... 4 Storage ................37 Toro Mower Safety ..........5 Model 04038............6 Model 04039............6 Safety and Instructional Decals ......... 7 Setup ................9 1 Installing and Adjusting the Handle ......9 2 Installing the Kickstand (Model GR1610) ....10... -
Page 4: Safety
Only use accessories and attachments approved above sea level you will need to obtain the high-altitude by the manufacturer. kit. See your Authorized Toro Dealer. • Check that operator's presence controls, safety switches and shields are attached and functioning properly. Do not Safe Operating Practices operate unless they are functioning properly. -
Page 5: Maintenance And Storage
If this is not possible, then refuel such equipment with a portable container, rather than from a The following list contains safety information specific to Toro fuel dispenser nozzle. products or other safety information that you must know that •... -
Page 6: Model 04038
EN ISO 5395:2013. moving parts. Keep everyone away. • To ensure safety and accuracy, have an Authorized Toro Vibration Level Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should Hand-Arm be 3475 ±... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120–2769 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. - Page 8 115-1720 1. Forward 3. Neutral 2. Drive wheel 120-2727 1. Brake—to engage, pull the 2. Parking brake—to lock, lever toward the handle; pull the lever toward the to disengage, release the handle, press the button lever. in and release the lever against the locking button;...
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Wheel shaft, right Install the transport wheel shafts. Wheel shaft, left Transport wheels (optional) Install the transport wheels (optional). -
Page 10: Installing The Kickstand (Model Gr1610)
Adjusting the Handle 4. Squeeze the handle ends inward and install them on the mounting pins (Figure 1. Remove the hairpin cotters from the ring pins on each side of the mower (Figure 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure... -
Page 11: Installing The Transport Wheel Shafts
Figure 6 Figure 7 1. Kick stand 3. Spring stud 1. Right wheel shaft 2. Spring bracket 4. Spring 4. Torque the shaft to 688 to 101 N-m (5 to 75 ft-lb). 3. Mount the kick stand to each side of the frame with 5. -
Page 12: Adjusting The Cutting Unit
Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure G017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured in the groove on the axle shaft. -
Page 13: Product Overview
Product Overview Controls G016976 Figure 11 Parking Brake G017592 The parking brake (Figure 12) is located at the base of the Figure 10 service brake. Fully engage the service brake and push the parking brake knob to allow the service brake to rest on the 1. -
Page 14: Specifications
14) is located on the left front of the Specifications engine. The lever has 2 positions: Run and Choke. Move the lever to the Choke position when starting a cold engine. After Model 04038 Model 04039 the engine starts, move the lever to the Run position. Width... -
Page 15: Attachments/Accessories
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. - Page 16 DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness.
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Page 17: Breaking In The Machine
Breaking in the Machine Starting and Stopping the Engine Refer to the Engine Manual supplied with the machine for oil change and maintenance procedures recommended during Note: For illustrations and descriptions of the controls the break-in period. referenced in this section, refer to the Product Overview (page 13) section. -
Page 18: Transporting The Machine
4. Set the throttle control to Slow, raise the front of the position the trailer or truck so that it is on the down side machine up slightly, gradually engage the traction drive of the slope and the ramp extends up the slope. This will and slowly increase the engine speed. -
Page 19: Preparing To Mow
at the desired ground speed, drive the mower onto the green, lower the front of the mower, and commence operation. 4. When finished mowing, drive off of the green, move the traction control lever to the Disengage position, stop the engine and push the reel drive lever into the Disengage position. -
Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Clean the fuel filter and cup. •... -
Page 21: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level. -
Page 22: Lubrication
Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 13 grease fittings on the mower using a No. 2 multipurpose lithium base grease. A hand operated grease gun is recommended for best results. G016981 The grease fitting locations are as follows: Figure 20 •... -
Page 23: Engine Maintenance
Engine Maintenance Checking the Engine Oil Level 1. Position the mower so that the engine is level and clean around the oil level gauge (Figure 23). Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine oil level. -
Page 24: Servicing The Air Cleaner
Changing the Engine Oil distribute the oil thoroughly. An oil damp element is desirable. 1. Start and run the engine for a few minutes to warm the engine oil. 2. Place a drain pan at the rear of machine, under the drain plug (Figure 23). -
Page 25: Replacing The Spark Plug
Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inches). Cleaning the Fuel Filter 1. Pull the molded wire off of the spark plug (Figure 27). -
Page 26: Electrical System Maintenance
Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1. - Page 27 Figure 34 1. Service/Parking brake 2. Front jam nut Figure 32 cable 1. Rear pressure on service brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 33).
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Page 28: Belt Maintenance
Belt Maintenance 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the threads engage in the insert. The gap allows visual Adjusting the Belts alignment of the bolts to the threaded inserts. 6. - Page 29 Adjusting the Primary V-Belts 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the 1. To adjust the belt tension on primary V-belts, first threads engage in the insert. The gap allows visual check the adjustment of the traction control.
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Page 30: Replacing The Differential Belt
Figure 42 Figure 41 1. Differential cover sections 3. Right rear bearing housing 1. Locknut 3. Idler pulley 2. Front clutch housing 2. Belt guide 4. Idler arm 5. Loosen the idler pulley mounting nut on the differential 7. Tighten the mounting screws and check the alignment. idler pulley and pivot the idler pulley counterclockwise away from the backside of the belt to release the belt 8. -
Page 31: Controls System Maintenance
Controls System Cutting Unit Maintenance Maintenance Leveling the Rear Drum to the Reel Adjusting the Traction Control 1. Position the machine on a flat, level surface, preferably If the traction control does not engage or it slips during a precision steel work plate. operation, an adjustment is required. -
Page 32: Adjusting The Bedknife To The Reel
5. Insert the 0.05 mm (0.002 inch) shim between the marked blade and the bedknife edge at the point where the marked blade crosses the bedknife edge. 6. Turn the right bedbar adjusting screw until you feel light pressure (i.e. drag) on the shim by sliding it side-to-side (Figure 46). -
Page 33: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut 1. Verify that the rear roller is level and that the bedknife to reel contact is correct. Tip the mower back on the handle to expose the front and rear rollers and the bedknife. 2. Loosen the locknuts securing the height-of-cut arms to the height-of-cut brackets (Figure 48). -
Page 34: Bedbar Identification
Adjusting the Grass Shield when the turf is extremely wet. By contrast, adjust the bar further away from the reel when turf conditions are Height dry. The bar should be parallel to the reel to ensure optimum performance. Adjust the bar whenever the Adjust the shield to ensure proper grass clipping discharge shield height is adjusted or when the reel is sharpened into the basket. -
Page 35: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Set-up Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 112-9281-01 Less Standard Greensmaster 1010 112-9279-03 Aggressive Greensmaster More... -
Page 36: Servicing The Bedbar
Clip Kit 65–9000 Model Standard reel Optional reel Standard reel Optional reel 11–blade 14–blade 8–blade 11–blade 14–blade 8–blade 04038 3.8 mm (0.15 3.0 mm (0.12 5.1 mm (0.20 5.6 mm (0.22 4.3 mm (0.17 7.6 mm (0.30 inches) inches) inches) inches) inches) inches) 11–blade... -
Page 37: Storage
5. Store the machine in a clean, dry garage or storage area. of the reel pulley. Cover the machine to protect it and keep it clean. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. - Page 38 Notes:...
- Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.