Table of Contents
Related Manuals for Toro 03431
Summary of Contents for Toro 03431
- Page 1 Form No. 3363-235 Rev B Reelmaster ® 2000 Traction Unit Model No. 03431—Serial No. 310000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
-
Page 2: Introduction
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial numbers are stamped into a plate that is riveted to the frame of the machine. -
Page 3: Table Of Contents
Safety ................4 Engine Maintenance..........40 Safe Operating Practices ........4 Servicing the Air Cleaner ........40 Toro Riding Mower Safety ........6 Changing the Engine Oil and Filter ..... 40 Sound Power Level..........7 Fuel System Maintenance ........41 Sound Pressure Level ........... -
Page 4: Safety
Safety ◊ Lack of awareness of the effect of ground conditions, especially slopes ◊ Incorrect hitching and load distribution This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI • The owner/user can prevent and is responsible for B71.4-2004 specifications in effect at time of accidents or injuries occurring to himself or herself, production, when equipped with rear weight. -
Page 5: Maintenance And Storage
– Do not stop or start suddenly when going up or • Reduce the throttle setting during engine run-out. If downhill. the engine is provided with a fuel shut-off valve, turn the fuel off at the conclusion of mowing. – Machine speeds should be kept low on slopes and during tight turns. -
Page 6: Toro Riding Mower Safety
Always back slowly, straight down the slope. The following list contains safety information specific to Toro products or other safety information that you • When a person or pet appears unexpectedly in must know that is not included in the CEN, ISO, or or near the mowing area, stop mowing. -
Page 7: Sound Power Level
• To ensure safety and accuracy, have an Authorized Sound pressure level was determined according to the Toro Distributor check the maximum engine speed procedures outlined in EN 836. with a tachometer. Maximum governed engine speed should be 3200 RPM. - Page 8 98-4387 106-8120 1. Warning—wear hearing protection. 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Cutting hazard of hand and foot—stay away from moving parts. Battery Symbols 106-5976 Some or all of these symbols are on your battery 1.
- Page 9 104-3991...
- Page 10 104-3994 (Affix over decal part no. 104–3991 for CE) 1. Read the Operator’s 5. Neutral 9. Push off 13. Fast Manual. 2. Warning—read the 6. Raise the reels. 10. Engine—stop 14. Slow Operator’s Manual, do not use starting fluid. 3. Raise and lower the reels. 11.
- Page 11 115–3037...
-
Page 12: Setup
Shackle (32 inch cutting unit only) Spring anchor (32 inch cutting unit only) Bolt (1/4 x 3/4 inch) (32 inch cutting unit only) Locknut (32 inch cutting unit only) Add rear ballast (order from your Toro Rear weight kit(s) Varies Distributor). –... -
Page 13: Installing The Rear Wheel
Description Qty. Operator’s Manual Read before operating the machine. Engine Operator’s Manual Operator training material View before operating the machine. Parts Catalog View and order parts. Certificate of compliance CE certification Note: Determine the left and right sides of the machine from the normal operating position. -
Page 14: Mounting The Carrier Frames To The Cutting Units
• If the distance is correct, remove the carrier frame and proceed with the setup instructions. • If the distance is not 1/4 inch (6 mm), adjust the lift cylinder as follows: A. Remove the clevis pin securing the rod end of the lift cylinder to the lift arm (Figure 3). -
Page 15: Mounting The Cutting Unit Drive Motors
8. Secure the other end of the lift chain to the hole in the lift arm mounting tab with clevis pins and cotter pins. Use the appropriate hole in the lift arm as designated in Figure 7. G009853 Figure 5 G009855 Figure 7 1. -
Page 16: Mounting The Cutting Units
G009856 Figure 8 1. Spider coupling 3. O-ring 2. Reel motor G009857 Figure 9 1. Thrust washer 3. Flat washer and 3. Insert the O-ring (supplied with the cutting unit) on flange-head bolt the flange of the drive motor (Figure 8). 2. -
Page 17: Installing The Counterbalance Springs
Note: Selecting the #4 hole position (increasing the spring tension) will reduce the weight on the inboard end of the cutting unit, increase the weight on the outboard end of the cutting unit, and increase Installing the Counterbalance traction. Selecting the #2 hole position has the opposite affect. - Page 18 Installing the Counterbalance Springs on 32 Inch Cutting Units 1. Mount a spring anchor to the rear inboard side of each front cutting unit lift tab with 2 bolts (1/4 x 3/4 inch) and locknuts, as shown in Figure 14. Figure 12 1.
-
Page 19: Adding Rear Ballast
B. Move the shackle up or down on the counterbalance arm until it is aligned with the desired hole on the arm. Install the clevis pin and cotter pin. Adding Rear Ballast Figure 15 1. Counterbalance arm 4. Spring shackle Parts needed for this procedure: 2. -
Page 20: Activating And Charging The Battery
solution is slush free to -12°F (-24°C) and will freeze solid at -52°F (-46°C). The 5 lb. (2.3 kg) per gallon (liter) solution is slush free to -50° F (-45°C) and will freeze Charging the battery produces gasses that can solid at -62°F (-52°C). -
Page 21: Installing Ce Compliant Decals
Product Overview Controls Installing CE Compliant Decals Traction and Stopping Pedal Parts needed for this procedure: The traction pedal (Figure 17) has three functions: to make the machine move forward, to move it backward, Decal 104–3994 and to stop the machine. Using the heel and toe of the Decal 106–8119 right foot, press the top of the pedal to move forward and the bottom of the pedal to move backward or to... -
Page 22: Starter Switch
Cutting Unit Lift Lever Lock (Figure 17) is set at the factory to provide 3 MPH maximum speed in reverse. The cutting unit lift lever lock (Figure 19) locks cutting units in the raised position for transporting. Starter Switch Cutting Unit Drive Switch The starter switch (Figure 19), used to start, stop, and preheat the engine, has three positions: Off, On, and The switch (Figure 19) has two positions: Engage and... -
Page 23: Specifications
Rotate the knob (Figure 21) to R for backlapping and to Authorized Service Dealer or Distributor or go to F for mowing. Do not change the knob position when www.Toro.com for a list of all approved attachments the reels are rotating. and accessories. -
Page 24: Operation
• Preferred oil: SAE 15W-40 (above 0° F/-18° C) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine,... -
Page 25: Adding Fuel
Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness. • Avoid prolonged breathing of vapors. • Keep face away from nozzle and fuel tank or conditioner opening. • Keep fuel away from eyes and skin. Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B20 (20% biodiesel, 80% petrodiesel). -
Page 26: Checking The Cooling System
Note: If possible, fill the fuel tank after each use. This will minimize possible buildup of condensation inside the fuel tank. In certain conditions, fuel is extremely flammable and highly explosive. A fire or 1. Park the machine on a level surface. explosion from fuel can burn you and others 2. -
Page 27: Checking The Hydraulic Fluid
Order part no. 44-2500 from your authorized Toro distributor. Biodegradable Hydraulic Fluid - Mobil 224H Toro Biodegradable Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluid: Mobil EAL 224H Figure 28 Note: This is vegetable-oil based biodegradable 1. -
Page 28: Checking The Tire Pressure
Contact your local Toro Distributor for details. Checking the Reel to Bedknife 1. Position the machine on a level surface, lower the Contact cutting units, and stop the engine. -
Page 29: Starting And Stopping The Engine
Note: Normally, the engine should start after the above bleeding procedures are followed. However, if the engine does not start, air may be trapped between In certain conditions, fuel is extremely injection pump and injectors; refer to Bleeding Air flammable and highly explosive. A fire or from the Injectors. -
Page 30: Checking The Operation Of The Interlock Switches
Checking the Operation of the Towing the Traction Unit Interlock Switches In case of an emergency, the machine can be towed for a short distance. However, we do not recommend this Service Interval: Before each use or daily as a standard procedure. Important: Do not tow the machine faster than 2 to 3 MPH because the drive system may become damaged. -
Page 31: Setting The Reel Speed
units. Adjust the speed selector to maintain constant ground speed and quality of cut. However, when on hilly terrain, do not use the speed selector. Follow the operating guidelines presented in this manual and know how to operate the machine safely on all types of terrain. -
Page 32: Training Period
and use extreme caution before turning to reduce the Variable Reel Speed Selection Chart—8 Blade Reel risk of tipping or losing control. Watch carefully for Height of Cut (inches) and avoid holes in the terrain, sudden drop-offs, and Speeds Speeds other hidden hazards. - Page 33 LED inspection and conventional device and wire The SCM does not connect to an external computer or harness integrity testing. Measure disconnected hand held device, can not be re–programmed, and does component impedance, impedance through wire not record intermittent fault troubleshooting data. harness (disconnect at SCM), or by temporarily ”test The decal on the SCM only includes symbols.
- Page 34 Inputs Outputs Function Power In Neutral Start On Brake Off PTO On In Seat Hi Temp Backlap Start – – – Start – – Run (off unit) – – – Run (on unit) – – – – – – – –...
-
Page 35: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 45 to 65 ft-lb (61 to 88 N-m). After the first hour •... -
Page 36: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil level. Check the cooling system fluid level. Drain the water/fuel separator. -
Page 37: Service Interval Chart
Service Interval Chart Figure 35 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Premaintenance Procedures... -
Page 38: Removing The Hood
Removing the Hood Lubrication Remove the hood to ease maintenance procedures in the Greasing the Bearings and engine area of the machine, as follows: Bushings 1. Unlatch and raise the hood. 2. Remove the cotter pin securing the hood pivot to Service Interval: Every 50 hours (Grease immediately the mounting brackets (Figure 36). - Page 39 • Lift arms (3) (Figure 39) • Traction pedal pivot (Figure 42) Figure 42 Figure 39 • Neutral centering (Figure 43) • Rear lift cylinder pivot (Figure 40) Figure 43 Figure 40 • Pivot rods (3) (Figure 41) Figure 41...
-
Page 40: Engine Maintenance
Engine Maintenance Cleaning of the used element is not recommended due to the possibility of damage to the filter media. 5. Inspect the new filter for shipping damage, checking Servicing the Air Cleaner the sealing end of the filter and the body. Do not use a damaged element. -
Page 41: Fuel System Maintenance
Fuel System Maintenance Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, Figure 46 in an open area, when the engine is off and 1. -
Page 42: Replacing The Fuel Filter Canister
G009880 Figure 47 1. Fuel filter/water separator 3. Drain valve canister Figure 48 2. Vent plug 1. Fuel injectors 3. Close and tighten the drain valve. 2. Slowly move the throttle to the full Fast position. Replacing the Fuel Filter 3. -
Page 43: Electrical System Maintenance
Electrical System high, the battery will run down more rapidly than if the machine is stored in a location where temperatures Maintenance are cool. Check the electrolyte level every 25 operating hours or, Important: Before welding on the machine, if machine is in storage, every 30 days. disconnect both cables from the battery, both wire harness plugs from the electronic control module, Maintain the cell level with distilled or demineralized... -
Page 44: Drive System Maintenance
Drive System Maintenance Adjusting the Traction Drive for Neutral If the machine moves when the traction pedal is in the neutral position, the traction cam must be adjusted. 1. Park the machine on a level surface and turn the engine off. Figure 49 2. -
Page 45: Adjusting The Neutral Switch
Cooling System 7. Remove the support blocks and lower the machine to the shop floor. Test drive the machine to make Maintenance sure it does not move when the traction pedal is in neutral. 8. After adjusting the pump plate, check the neutral Removing Debris from the switch operation and adjust, if necessary. -
Page 46: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake 1. Remove both front wheels. 2. Make sure that the brake is in the Off position. 3. Loosen the jam nut on the clevis (Figure 55). Figure 54 1. Radiator 2. Oil cooler 3. Thoroughly clean the oil cooler (Figure 54) and remove any other debris that may have collected around the components. -
Page 47: Belt Maintenance
Belt Maintenance Tighten the nut on the adjustment rod (Figure 57) until the desired belt tension is attained. Make sure the belts are properly tensioned to Note: Tighten the belt to eliminate slippage (squealing ensure proper operation of the machine and prevent under load) but do not overtighten. -
Page 48: Controls System Maintenance
Controls System Maintenance Adjusting the Traction Pedal If the traction pedal contacts the footrest when it is pushed fully forward or maximum forward traction speed is unattainable, adjust the traction pedal linkage. G009903 Figure 59 1. To expose the traction rod, remove the right panel. 1. -
Page 49: Hydraulic System Maintenance
Every 200 hours—Change the hydraulic oil filter. Every 400 hours/Yearly (whichever comes first)—Change the hydraulic fluid. Use a genuine Toro oil filter for replacement. Refer to Figure 61 Checking the Hydraulic Fluid Level for replacement 1. Hydraulic oil filter hydraulic fluid specifications. -
Page 50: Hydraulic System Test Ports
Hydraulic System Test Ports Cutting Unit System Maintenance The test ports are used to test pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Backlapping the Cutting Units • Use Test Port #1 (Figure 62) to measure forward traction pressure. -
Page 51: Storage
1. Remove the battery terminals from the battery posts Note: Additional instructions and procedures on and remove the battery from the machine. backlapping are available in the Toro Sharpening Reel & Rotary Mowers Manual, Form No. 80-300SL. 2. Clean the battery, terminals, and posts with a wire brush and baking soda solution. - Page 52 3. Refill the oil pan with designated quantity of motor oil. 4. Start the engine and run it at idle speed for approximately two minutes. 5. Stop the engine. 6. Thoroughly drain all fuel from the fuel tank, lines, and the fuel filter/water separator assembly. 7.
-
Page 53: Schematics
Schematics G009907 Electrical Schematic (Rev. A) - Page 54 G009977 Hydraulic Schematic (Rev. A)
- Page 55 G009978 Hydraulic Schematic, with 3-Wheel Drive Kit Installed (Rev. A)
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty ob- taining guarantee information, contact the Toro importer.