Polaris 120 XC Rider's Safety Manual And Owner's Operation And Maintenance Manual page 58

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MAINTENANCE
Brake Adjustment
4.
Install
brake
band.
Route
Insert cable through housing
cable through
cable housing.
Install
spring
on cable and
thread
cable
through
set
screw
barrel.
Hold opposite
slotted
side
with flat tool
Torque
such
as
a
feeler gauge.
Insert
1/8"
allen wrench.
Pull
cable
through barrel and tighten. The brake band is adjusted correctly when there is
1/8"-3/8" (3-10mm) brake lever free play, and clearance between brake lever
and block with lever fully depressed is no more than 3/4" (1.9cm). See page
2.4 for brake cable adjustment procedure. Torque band bolt 6 ft. lbs. (83
kg2-m)
A--40

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